Adhesion of Technical Lignin-Based Non-Isocyanate Polyurethane Adhesives for Wood Bonding

Lignin is the most abundant aromatic natural polymer,and receiving great attention in replacing various petro-leum-based polymers.The aim of this study is to investigate the feasibility of technical lignin as a polyol for the synthesis of non-isocyanate polyurethane(NIPU)adhesives to substitute current polyurethane(PU)adhesives that have been synthesized with toxic isocyanate and polyols.Crude hardwood kraft lignin(C-HKL)was extracted from black liquor from a pulp mill followed by acetone fractionation to obtain acetone soluble-HKL(AS-HKL).Then,C-HKL,AS-HKL,and softwood sodium lignosulfonate(LS)were used for the synthesis of technical lignin-based NIPU adhesives through carbonation and polyamination and silane as a cross-linker.Their adhesion per-formance was determined for plywood.FTIR spectra showed the formation of urethane bonds and the reaction between lignin and silane.The NIPU adhesives prepared with C-HKL showed the highest adhesion strength among the three lignin-based NIPU adhesives.As the silane addition level increased,the adhesion strength of NIPU adhesives increased whereas formaldehyde emission decreased for all NIPU adhesives prepared.These results indicate that NIPU adhesives based on technical kraft lignin have a great potential as polyol for the synth-esis of bio-based NIPU adhesives for wood bonding.

Soy Protein Isolate Non-Isocyanates Polyurethanes(NIPU)Wood Adhesives

Soy-protein isolate(SPI)was used to prepare non-isocyanate polyurethane(NIPU)thermosetting adhesives for wood panels by reacting it with dimethyl carbonate(DMC)and hexamethylene diamine.Both linear as well as branched oligomers were obtained and identified,indicating how such oligomer structures could further cross-link to form a hardened network.Unusual structures were observed,namely carbamic acid-derived urethane linkages coupled with lactam structures.The curing of the adhesive was followed by thermomechanical analysis(TMA).It appeared to follow a two stages process:First,at a lower temperature(maximum 130℃),the growth of linear oligomers occurred,finally forming a physically entangled network.This appeared to collapse and disentangle,causing a decrease of MOE,as the temperature increases.This appears to be due to the ever more marked Brownian movements of the linear oligomer chains with the increase of the temperature.Second,chemical cross-linking of the chains appeared to ensue,forming a hardened network.This was shown by the thermomechanical analysis(TMA)showing two distinct MOE maxima peaks,one around 130℃ and the other around 220℃,with a very marked MOE decrease between the two.Plywood panels were prepared and bonded with the SPI-NIPU wood adhesive and the results obtained are presented.The adhesive appeared to pass comfortably the requirements for dry strength of relevant standards,showing to be suitable for interior grade plywood panels.It did not pass the requirements for wet tests.However,addition of 15%of glycerol diglycidyl ether improved the wet tests results but still not enough to satisfy the standards requirements.

Glucose-Biobased Non-Isocyanate Polyurethane Rigid Foams

Glucose-based non-isocyanate polyurethanes(NIPU)were prepared by reaction of glucose with dimethyl carbonate and hexamethylene diamine.These were used to prepare partially biobased polyurethane foams by reaction with NaHCO3 as a blowing agent and addition of a silane coupling agent having different functions such as coreactant and adjuvant to obtain more uniform and smaller cells.The foams were foamed and hardened by applying heat.The foams presented very limited fire resistance indicating that as for synthetic polyurethane foams the eventual use of a fire retardant appears to be necessary.The 2 hours water absorption was used to indicate if close cells or open cells occur.More characteristic is their stress strain behaviour.While compression does indeed flatten the cell walls nonetheless the cellular structure is maintained and the cell walls have not been destroyed.This indicates a certain level of elasticity in the cell walls of formulations containing NaHCO3.In effect the macro-appearance of this foams,confirms this explanation as the foam is densified and holds together.

Development and Characterization of Eco-Friendly Non-Isocyanate Urethane Monomer from Jatropha curcas Oil for Wood Composite Applications

The aim of this research work was to evaluate the potential of using renewable natural feedstock,i.e.,Jatropha curcas oil(JCO)for the synthesis of non-isocyanate polyurethane(NIPU)resin for wood composite applications.Commercial polyurethane(PU)is synthesized through a polycondensation reaction between isocyanate and poly-ol.However,utilizing toxic and unsustainable isocyanates for obtaining PU could contribute to negative impacts on the environment and human health.Therefore,the development of PU from eco-friendly and sustainable resources without the isocyanate route is required.In this work,tetra-n-butyl ammonium bromide was used as the activator to open the epoxy ring with 3-Aminopropyltriethoxisylane as a catalyst to yield urethane of JCO(UJCO).The UJCO were characterized by Fourier Transform Infra-Red spectroscopy(FTIR)and their oxirane,and hydroxyl values were measured.The result showed that a decrease in oxirane value was found while the hydroxyl value was increased during the time,confirming that the urethane group was formed.The presence of functional groups in FTIR spectra at wave numbers 1732.08,1562.34,and 3348.42 cm^(−1) indicates the functional groups of C=O(urethane carbonyl),–NH,and–OH,respectively confirmed this finding.The potential applications of NIPU in the wood composite were also outlined.

Hydrolysable Chestnut Tannin Extract Chemical Complexity in Its Reactions for Non-Isocyanate Polyurethanes(NIPU)Foams

Non-isocyanate polyurethane(NIPU)foams from a commercial hydrolysable tannin extract,chestnut wood tannin extract,have been prepared to determine what chemical species and products are taking part in the reactions involved.This method is based on two main steps:the reaction with dimethyl carbonate and the formation of urethane bonds by further reaction of the carbonated tannin with a diamine-like hexamethylene diamine.The hydroxyl groups on the tannin polyphenols and on the carbohydrates intimately linked with it and part of a hydrolysable tannin are the groups involved in these reactions.The carbohydrate skeleton of the hydrolysable tannin is also able to participate through its hydroxyl groups to the same two reactions rendering the whole molecular complex able to react to form NIPUs.The analysis by Matrix-Assisted Laser Desorption Ionization(MALDI-TOF)mass spectrometry and 13C Nuclear Magnetic Resonance(13C NMR)to further investigate the reaction mechanisms involved revealed the unsuspected complexity of chestnut hydrolysable tannin,with different fragments reacting in different manners forming a hardened network of considerable complexity.As the morphology and performance of these types of foams changes slightly with the change in the amount of glutaraldehyde and hexamine hardeners,the best performing foam formulation previously determined was scanned by SEM and analysed chemically for the structures formed.

Self-Blowing Non-Isocyanate Polyurethane Foams Based on Hydrolysable Tannins

ABSTRACT Non-isocyanate polyurethane(NIPU)foams using a hydrolysable tannin,also vulgarly called tannic acid,namely here commercial chestnut wood tannin extract was prepared.Compression strength did not appear to depend on the foam apparent density while the formulation composition of the NIPU foams has been shown to be more determinant.These NIPU foams appeared to be self-extinguishing once the high temperature flame is removed.The ignition time gave encouraging results but for improved fire resistance the foams may need some fire-retardant addition.FTIR spectrometry showed the formation of non-isocyanate urethane linkages.Thermogravimetric analysis indicated a good thermal resistance of these foams,with thermal degradation following four phases.First in the interval 25℃–120℃ range,mainly evaporation of water occurs with a maximal loss of 10%weight.In the 150℃–450℃ temperature range foams mass loss is of almost 70%.In particular in the 125℃–275℃ range occurs the degradation of some small molecular weight substances.In the 500℃–790℃ temperature range the foams do not present any further large degradation.

Synthesis of Reprocessable Lignin-based Non-isocyanate Poly(imine-hydroxyurethane)s Networks

In this study,an environmentally friendly and non-toxic route to synthesize lignin-based non-isocyanate poly(imine-hydroxyurethane)s networks was explored.Specifically,the NH_(2)-terminated polyhydroxyurethanes(NPHUs)prepolymer was first synthesized from bis(6-membered cyclic carbonate)(BCC)and diamine via the ring-opening reaction.Subsequently,the corresponding ligninbased non-isocyanate polyurethanes(NIPUs)with tunable properties were synthesized from NPHUs and levulinate lignin derivatives containing ketone groups via the Schiff base reaction.The structural,mechanical,and thermal properties of NIPUs with different stoichiometric feed ratios of BCC and levulinate lignin were characterized by Fourier transform infrared spectroscopy(FT-IR),nuclear magnetic resonance(NMR),differential scanning calorimetry(DSC),dynamic mechanical analysis(DMA),and thermogravimetric analysis(TGA).The results indicated that the tensile strength,Young's modulus,toughness,storage modulus,glass transition temperature,and thermal stability of lignin-based NIPUs gradually increased with increasing lignin content,and the highest Young's modulus of 41.1 MPa was obtained when lignin content reached 45.53%.With good reprocessing properties,this synthetic framework of ligninbased NIPUs also provides sustainable non-isocyanate-based substitutions to traditional polyurethane networks.

Synthesis and Properties of Non-isocyanate Crystallizable Aliphatic Thermoplastic Polyurethanes

A simple non-isocyanate route synthesizing thermoplastic polyurethanes（TPUs） with good thermal and mechanical properties is described. Melt transurethane polycondensation of dimethyl 1,6-hexamethylene dicarbamate with 1,4-butanediol and 1,6-hexanediol was conducted at different molar ratios under the catalysis of tetrabutyl titanate. A series of crystallizable non-isocyanate TPUs with high molecular weight were prepared. The TPUs were characterized by gel permeation chromatography, FT-IR, 1 H-NMR, differential scanning calorimetry, thermogravimetric analysis, wide angle X-ray diffraction, AFM, and tensile tests. The TPUs exhibited Mn ranging from 12 500 to 26 400 g/mol, Mw from 16 700 to 56 400 g/mol, Tm up to 151.4 °C, and initial decomposition temperature over 241.8 °C. Their tensile strength reached 42.99 MPa with a strain at break of 30.00%. TPUs constructed simply with butylene, hexylene, and urethane linkages were successfully synthesized through a non-isocyanate route.

Amorphous and Crystallizable Thermoplastic Polyureas Synthesized through a One-pot Non-isocyanate Route

A simple one-pot non-isocyanate route for synthesizing thermoplastic polyureas is presented. In situ urethanization was conducted from the ring-opening reaction of ethylene carbonate with poly(propylene glycol) bis(2-aminopropyl ether) and hexanediamine,m-xylylenediamine, or diethylene glycol bis(3-aminopropyl) ether at 100 °C for 6 h under normal pressure. Melt transurethane polycondensation was successively conducted at 170 °C under a reduced pressure of 399 Pa for different time periods. A series of nonisocyanate thermoplastic polyureas(NI-TPUreas) were prepared. The NI-TPUreas were characterized by gel permeation chromatography,FTIR, 1 H-NMR, differential scanning calorimetry, thermogravimetric analysis, wide-angle X-ray diffraction, atomic force microscopy,and tensile test. NI-TPUreas exhibited Mn of up to 1.67 × 104 g/mol, initial decomposition temperature over 290 °C, and tensile strength of up to 32 MPa. Several crystallizable NI-TPUreas exhibited Tm exceeding 98 °C. NI-TPUreas with good thermal and mechanical properties were prepared through a green and simple one-pot non-isocyanate route.

Synthesis and Characterization of Crystallizable Aliphatic Thermoplastic Poly(ester urethane) Elastomers through a Non-isocyanate Route

A simple non-isocyanate route is developed for synthesizing crystallizable aliphatic thermoplastic poly（ester urethane） elastomers （TPEURs） with good thermal and mechanical properties. Three prepolymers of 1,6-bis（hydroxyethyloxycarbonylamino） hexane （BHCH）, i.e. PrePBHCHs, were prepared through the self-transurethane polycondensation of BHCH. A poly（butylene adipate） prepolymer （PrePBA） with terminal HO-- groups was prepared and used as a polyester glycol. A series of TPEURs were prepared by the co-polycondensation of the PrePBHCHs with PrePBA at 170 ℃under a reduced pressure of 399 Pa. The TPEURs were characterized by gel permeation chromatography, FTIR, 1H-NMR, differential scanning calorimetry, thermogravimetric analysis, wide-angle X-ray diffraction, atomic force microscopy, and tensile test. The TPEURs exhibited Mn up to 23300 g/mol, Mw up to 51100 g/mol, Tg ranging from -33.8 ℃ to -3.1 ℃, Tm from 94.3 ℃ to 111.9 ℃, initial decomposition temperature over 274.7℃, tensile strength up to18.8 MPa with a strain at break of 450.0%, and resilience up to 77.5%. TPU elastomers with good crystallization and mechanical properties were obtained through a non-isocyanate route.

A Non-isocyanate Route to Poly(ester urethane) with High Molecular Weight: Synthesis and Effect of Chemical Structures of Polyester-diol

A series of non-isocyanate linear high molecular weight poly(ester urethane)s(PETUs)were prepared through an environmentallyfriendly route based on dimethyl carbonate,1,6-hexanediol and 1,6-hexanediamine.In this route,the polyurethane diol was first prepared by the reaction between bis-1,6-hexamethylencarbamate(BHC)and 1,6-hexanediol.A series of polyester soft segments of polyurethane have been synthesized from the polycondensation of adipic acid and different diols,including butanediol,hexanediol,octanediol and decanediol.The subsequent polycondensation of polyurethane diol and polyester diol led to linear PETUs.The resultant polymers were characterized by GPC,FTIR,^(1)H-NMR,^(13)C-NMR,DSC,WAXD,TGA and tensile test.The results indicated that PETUs possess weight-average molecular weights higher than 1×10^(5) and the tensile strength as high as 10 MPa.The thermal properties,crystallization behavior,microphase separation behavior and morphology were studied by DSC and AFM,and the results indicated that the degree of phase separation was affected by two factors,the crystallization and hydrogen bonding interaction between soft segment and hard segment.

Polyurethanes from Kraft Lignin without Using Isocyanates

The reaction of a desulphurized kraft lignin with hexamethylene diamine and dimethyl carbonate has allowed the development of isocyanate-free polyurethane resins.The present research work is based on previous studies made with hydrolyzable and condensed tannins,but takes advantage of the higher number of hydroxyl groups present in lignin and their different aliphatic and aromatic character.The obtained materials were analyzed by Fourier transform infrared(FTIR)spectroscopy,matrix-assisted laser desorption ionization time-of-flight(MALDI-TOF)mass spectrometry and solid-state cross-polarization/magic angle spinning(CP MAS)13C nuclear magnetic resonance(NMR),which have revealed the presence of urethane functions.The interpretation of the results has shown a larger number of species than when tannins were used and has indicated the presence of two types of bonds in the new molecules formed:ionic and covalent bonds.

Synthesis of Lignin-based Nonisocyanate Poly(imine-hydroxyurethane)s Networks.Part II:Self-healing,Reprocessing,and Degradation

This study provides a comprehensive understanding of the polymeric properties of lignin-based non-isocyanate poly(iminehydroxyurethane)s(LNIPUs).The properties of the LNIPUs are affected by changes in the stoichiometric feed ratios of the bis(6-membered cyclic carbonate)(BCC)and levulinate enzymatic hydrolysis lignin(LEHL).The results showed that the LNIPUs exhibited a short relaxation time and excellent thermal repair and degradation properties.With a change in the LEHL content in the LNIPUs to 45.53%,a relaxation time of only 9 s was achieved,and the thermal repair rate of the scratches reached 93%.Furthermore,the tensile strength of the LNIPUs decreased with an increase in the LEHL content after two hot-pressing processes,while a higher than 75% tensile strength was maintained after the second hot-pressing treatment.The LNIPUs exhibited thermoresponsive shape memory property with deformation and shape fixing at 80℃.In addition,the as-synthesized LNIPUs were soluble in ethylene glycol in the absence of any organic solvents.This work demonstrates the synthesis of LNIPUs with self-healing,reprocessing,shape memory,and degradation properties.

Synthesis of CO_(2)-Based Re-processable Slight Cross-Linked Polyurea Thermosets

The use of CO_(2) as monomer to synthesize polymer materials is an important and potential applications topic from the viewpoint of green and sustainable chemistry.A new kind of CO_(2)-based polyurea(PUa)was synthesized by polycondensation of CO_(2) with 4,7,10-trioxa-1,13-tridecanediamine and tris(2-aminoethyl)amine(TAEA).TAEA was used as cross-link reagent.The mechanical properties of PUa were significantly improved by inserted the crosslink agent of TAEA.The formed slight cross-linked PUa exhibited excellent mechanical properties with tensile strength of 26.8 MPa,elongation at break of 34%and Young’s modulus of 351 MPa.Moreover,it could be remolded for 3 times without obvious change in the mechanical properties,which are ascribed to the hydrogen bonding interaction among the main chains and the slight cross-linked structure.In addition,the synthesized CO_(2)-based PUa is of outstanding thermal performance with an initial decomposition temperature above 300℃,besides it is tolerance for a variety of organic solvents.