Assembly geometric error as a part of the machine tool system errors has a significant influence on the machining accuracy of the multi-axis machine tool.And it cannot be eliminated due to the error propagation of com...Assembly geometric error as a part of the machine tool system errors has a significant influence on the machining accuracy of the multi-axis machine tool.And it cannot be eliminated due to the error propagation of components in the assembly process,which is generally non-uniformly distributed in the whole working space.A comprehensive expression model for assembly geometric error is greatly helpful for machining quality control of machine tools to meet the demand for machining accuracy in practice.However,the expression ranges based on the standard quasistatic expression model for assembly geometric errors are far less than those needed in the whole working space of the multi-axis machine tool.To address this issue,a modeling methodology based on the Jacobian-Torsor model is proposed to describe the spatially distributed geometric errors.Firstly,an improved kinematic Jacobian-Torsor model is developed to describe the relative movements such as translation and rotation motion between assembly bodies,respectively.Furthermore,based on the proposed kinematic Jacobian-Torsor model,a spatial expression of geometric errors for the multi-axis machine tool is given.And simulation and experimental verification are taken with the investigation of the spatial distribution of geometric errors on five four-axis machine tools.The results validate the effectiveness of the proposed kinematic Jacobian-Torsor model in dealing with the spatial expression of assembly geometric errors.展开更多
Straightness error is an important parameter in measuring high-precision shafts. New generation geometrical product speeifieation(GPS) requires the measurement uncertainty characterizing the reliability of the resul...Straightness error is an important parameter in measuring high-precision shafts. New generation geometrical product speeifieation(GPS) requires the measurement uncertainty characterizing the reliability of the results should be given together when the measurement result is given. Nowadays most researches on straightness focus on error calculation and only several research projects evaluate the measurement uncertainty based on "The Guide to the Expression of Uncertainty in Measurement(GUM)". In order to compute spatial straightness error(SSE) accurately and rapidly and overcome the limitations of GUM, a quasi particle swarm optimization(QPSO) is proposed to solve the minimum zone SSE and Monte Carlo Method(MCM) is developed to estimate the measurement uncertainty. The mathematical model of minimum zone SSE is formulated. In QPSO quasi-random sequences are applied to the generation of the initial position and velocity of particles and their velocities are modified by the constriction factor approach. The flow of measurement uncertainty evaluation based on MCM is proposed, where the heart is repeatedly sampling from the probability density function(PDF) for every input quantity and evaluating the model in each case. The minimum zone SSE of a shaft measured on a Coordinate Measuring Machine(CMM) is calculated by QPSO and the measurement uncertainty is evaluated by MCM on the basis of analyzing the uncertainty contributors. The results show that the uncertainty directly influences the product judgment result. Therefore it is scientific and reasonable to consider the influence of the uncertainty in judging whether the parts are accepted or rejected, especially for those located in the uncertainty zone. The proposed method is especially suitable when the PDF of the measurand cannot adequately be approximated by a Gaussian distribution or a scaled and shifted t-distribution and the measurement model is non-linear.展开更多
The methods of identifying geometric error parameters for NC machine tools are introduced. According to analyzing and comparing the different methods, a new method-displacement method with 9 lines is developed based o...The methods of identifying geometric error parameters for NC machine tools are introduced. According to analyzing and comparing the different methods, a new method-displacement method with 9 lines is developed based on the theories of the movement errors of multibody system (MBS). A lot of experiments are also made to obtain 21 terms geometric error parameters by using the error identification software based on the new method.展开更多
Considering the characteristics of spatial straightness error, this paper puts forward a kind of evaluation method of spatial straightness error using Geometric Approximation Searching Algorithm (GASA). According to t...Considering the characteristics of spatial straightness error, this paper puts forward a kind of evaluation method of spatial straightness error using Geometric Approximation Searching Algorithm (GASA). According to the minimum condition principle of form error evaluation, the mathematic model and optimization objective of the GASA are given. The algorithm avoids the optimization and linearization, and can be fulfilled in three steps. First construct two parallel quadrates based on the preset two reference points of the spatial line respectively;second construct centerlines by connecting one quadrate each vertices to another quadrate each vertices;after that, calculate the distances between measured points and the constructed centerlines. The minimum zone straightness error is obtained by repeating comparing and reconstructing quadrates. The principle and steps of the algorithm to evaluate spatial straightness error is described in detail, and the mathematical formula and program flowchart are given also. Results show that this algorithm can evaluate spatial straightness error more effectively and exactly.展开更多
In order to improve the process precision of an XY laser annealing table, a geometric error modeling, and an identification and compensation method were proposed. Based on multi-body system theory, a geometric error m...In order to improve the process precision of an XY laser annealing table, a geometric error modeling, and an identification and compensation method were proposed. Based on multi-body system theory, a geometric error model for the laser annealing table was established. It supports the identification of 7 geometric errors affecting the annealing accuracy. An original identification method was presented to recognize these geometric errors. Positioning errors of 5 lines in the workspace were measured by a laser interferometer, and the 7 geometric errors were identified by the proposed algorithm. Finally, a software-based error compensation method was adopted, and a compensation mechanism was developed in a postprocessor based on LabVIEW. The identified geometric errors can be compensated by converting ideal NC codes to actual NC codes. A validation experiment has been conducted on the laser annealing table, and the results indicate that positioning errors of two validation lines decreased from ±37 μm and ±33 μm to ±5 μm and ±4.5 μm, respectively. The geometric error modeling, identification and compensation method presented in this work can be straightforwardly extended to any configurations of 2-dimensional worktable.展开更多
A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed.In the first analyzing step,the cutting force and the cutting heat for the ...A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed.In the first analyzing step,the cutting force and the cutting heat for the cutting conditions were obtained using the AdvantEdge.Also,the deformation of a workpiece was estimated in the second step using the ANSYS.The deformation was analyzed for a 150 mm-long workpiece at three different measuring points,such as 10,70 and 130 mm from a reference point,and the amounts of the deformation were compared through experiments.In the results of the comparison and analysis,the values obtained from these comparison and analysis represent similar tendencies.Also,it is verified that their geometric errors increase with the increase in temperature.In addition,regarding the factors that affect the deformation of a workpiece,it can be seen that the geometric error in the lathe is about 15%,the error caused by the cutting force is about 10%,and the deformation caused by the heat is about 75%.展开更多
Geometric error,mainly due to imperfect geometry and dimensions of machine components,is one of the major error sources of machine tools.Considering that geometric error has significant effects on the machining qualit...Geometric error,mainly due to imperfect geometry and dimensions of machine components,is one of the major error sources of machine tools.Considering that geometric error has significant effects on the machining quality of manufactured parts,it has been a popular topic for academic and industrial research for many years.A great deal of research work has been carried out since the 1970s for solving the problem and improving the machining accuracy.Researchers have studied how to measure,detect,model,identify,reduce,and compensate the geometric errors.This paper presents a thorough review of the latest research activities and gives an overview of the state of the art in understanding changes in machine tool performance due to geometric errors.Recent advances in measuring the geometrical errors of machine tools are summarized,and different kinds of error identification methods of translational axes and rotation axes are illustrated respectively.Besides,volumetric geometric error modeling,tracing,and compensation techniques for five-axis machine tools are emphatically introduced.Finally,research challenges in order to improve the volumetric accuracy of machine tools are also highlighted.展开更多
Although the structured light system that uses digital fringe projection has been widely implemented in three-dimensional surface profile measurement, the measurement system is susceptible to non-linear error. In this...Although the structured light system that uses digital fringe projection has been widely implemented in three-dimensional surface profile measurement, the measurement system is susceptible to non-linear error. In this work, we propose a convenient look-up-table-based (LUT-based) method to compensate for the non-linear error in captured fringe patterns. Without extra calibration, this LUT-based method completely utilizes the captured fringe pattern by recording the full-field differences. Then, a phase compensation map is established to revise the measured phase. Experimental results demonstrate that this method works effectively.展开更多
We review three derivative-free methods developed for uncertainty estimation of non-linear error propagation, namely, MC(Monte Carlo), SUT(scaled unscented transformation), and SI(sterling interpolation). In order to ...We review three derivative-free methods developed for uncertainty estimation of non-linear error propagation, namely, MC(Monte Carlo), SUT(scaled unscented transformation), and SI(sterling interpolation). In order to avoid preset parameters like as these three methods need, we introduce a new method to uncertainty estimation for the first time, namely, SCR(spherical cubature rule), which is no need for setting parameters. By theoretical derivation, we prove that the precision of uncertainty obtained by SCR can reach second-order. We conduct four synthetic experiments, for the first two experiments, the results obtained by SCR are consistent with the other three methods with optimal setting parameters, but SCR is easier to operate than other three methods, which verifies the superiority of SCR in calculating the uncertainty. For the third experiment, real-time calculation is required, so the MC is hardly feasible. For the forth experiment, the SCR is applied to the inversion of seismic fault parameter which is a common problem in geophysics, and we study the sensitivity of surface displacements to fault parameters with errors. Our results show that the uncertainty of the surface displacements is the magnitude of ±10 mm when the fault length contains a variance of 0.01 km^(2).展开更多
This paper is devoted to a study of geometric properties of AR(q) nonlinear regression models. We present geometric frameworks for regression parameter space and autoregression parameter space respectively based on th...This paper is devoted to a study of geometric properties of AR(q) nonlinear regression models. We present geometric frameworks for regression parameter space and autoregression parameter space respectively based on the weighted inner product by fisher information matrix. Several geometric properties related to statistical curvatures are given for the models. The results of this paper extended the work of Bates & Watts(1980,1988)[1.2] and Seber & Wild (1989)[3].展开更多
基金Supported by National Natural Science Foundation of China (Grant No.51975369)National Key Science and Technology Research Program of China (Grant No.2019ZX04027001)。
文摘Assembly geometric error as a part of the machine tool system errors has a significant influence on the machining accuracy of the multi-axis machine tool.And it cannot be eliminated due to the error propagation of components in the assembly process,which is generally non-uniformly distributed in the whole working space.A comprehensive expression model for assembly geometric error is greatly helpful for machining quality control of machine tools to meet the demand for machining accuracy in practice.However,the expression ranges based on the standard quasistatic expression model for assembly geometric errors are far less than those needed in the whole working space of the multi-axis machine tool.To address this issue,a modeling methodology based on the Jacobian-Torsor model is proposed to describe the spatially distributed geometric errors.Firstly,an improved kinematic Jacobian-Torsor model is developed to describe the relative movements such as translation and rotation motion between assembly bodies,respectively.Furthermore,based on the proposed kinematic Jacobian-Torsor model,a spatial expression of geometric errors for the multi-axis machine tool is given.And simulation and experimental verification are taken with the investigation of the spatial distribution of geometric errors on five four-axis machine tools.The results validate the effectiveness of the proposed kinematic Jacobian-Torsor model in dealing with the spatial expression of assembly geometric errors.
基金supported by National Natural Science Foundation of China (Grant No. 51075198)Jiangsu Provincial Natural Science Foundation of China (Grant No. BK2010479)+2 种基金Innovation Research of Nanjing Institute of Technology, China (Grant No. CKJ20100008)Jiangsu Provincial Foundation of 333 Talents Engineering of ChinaJiangsu Provincial Foundation of Six Talented Peak of China
文摘Straightness error is an important parameter in measuring high-precision shafts. New generation geometrical product speeifieation(GPS) requires the measurement uncertainty characterizing the reliability of the results should be given together when the measurement result is given. Nowadays most researches on straightness focus on error calculation and only several research projects evaluate the measurement uncertainty based on "The Guide to the Expression of Uncertainty in Measurement(GUM)". In order to compute spatial straightness error(SSE) accurately and rapidly and overcome the limitations of GUM, a quasi particle swarm optimization(QPSO) is proposed to solve the minimum zone SSE and Monte Carlo Method(MCM) is developed to estimate the measurement uncertainty. The mathematical model of minimum zone SSE is formulated. In QPSO quasi-random sequences are applied to the generation of the initial position and velocity of particles and their velocities are modified by the constriction factor approach. The flow of measurement uncertainty evaluation based on MCM is proposed, where the heart is repeatedly sampling from the probability density function(PDF) for every input quantity and evaluating the model in each case. The minimum zone SSE of a shaft measured on a Coordinate Measuring Machine(CMM) is calculated by QPSO and the measurement uncertainty is evaluated by MCM on the basis of analyzing the uncertainty contributors. The results show that the uncertainty directly influences the product judgment result. Therefore it is scientific and reasonable to consider the influence of the uncertainty in judging whether the parts are accepted or rejected, especially for those located in the uncertainty zone. The proposed method is especially suitable when the PDF of the measurand cannot adequately be approximated by a Gaussian distribution or a scaled and shifted t-distribution and the measurement model is non-linear.
基金This project is supported by National Advanced ResearchFoundation (No.PD521910) and National Natural ScienceFoundation of Ch
文摘The methods of identifying geometric error parameters for NC machine tools are introduced. According to analyzing and comparing the different methods, a new method-displacement method with 9 lines is developed based on the theories of the movement errors of multibody system (MBS). A lot of experiments are also made to obtain 21 terms geometric error parameters by using the error identification software based on the new method.
文摘Considering the characteristics of spatial straightness error, this paper puts forward a kind of evaluation method of spatial straightness error using Geometric Approximation Searching Algorithm (GASA). According to the minimum condition principle of form error evaluation, the mathematic model and optimization objective of the GASA are given. The algorithm avoids the optimization and linearization, and can be fulfilled in three steps. First construct two parallel quadrates based on the preset two reference points of the spatial line respectively;second construct centerlines by connecting one quadrate each vertices to another quadrate each vertices;after that, calculate the distances between measured points and the constructed centerlines. The minimum zone straightness error is obtained by repeating comparing and reconstructing quadrates. The principle and steps of the algorithm to evaluate spatial straightness error is described in detail, and the mathematical formula and program flowchart are given also. Results show that this algorithm can evaluate spatial straightness error more effectively and exactly.
基金Projects(2012ZX04010-011,2009ZX02037-02) supported by the Key National Science and Technology Project of China
文摘In order to improve the process precision of an XY laser annealing table, a geometric error modeling, and an identification and compensation method were proposed. Based on multi-body system theory, a geometric error model for the laser annealing table was established. It supports the identification of 7 geometric errors affecting the annealing accuracy. An original identification method was presented to recognize these geometric errors. Positioning errors of 5 lines in the workspace were measured by a laser interferometer, and the 7 geometric errors were identified by the proposed algorithm. Finally, a software-based error compensation method was adopted, and a compensation mechanism was developed in a postprocessor based on LabVIEW. The identified geometric errors can be compensated by converting ideal NC codes to actual NC codes. A validation experiment has been conducted on the laser annealing table, and the results indicate that positioning errors of two validation lines decreased from ±37 μm and ±33 μm to ±5 μm and ±4.5 μm, respectively. The geometric error modeling, identification and compensation method presented in this work can be straightforwardly extended to any configurations of 2-dimensional worktable.
基金Project(RTI04-01-03) supported by the Regional Technology Innovation Program of the Ministry of Knowledge Economy (MKE),Korea
文摘A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed.In the first analyzing step,the cutting force and the cutting heat for the cutting conditions were obtained using the AdvantEdge.Also,the deformation of a workpiece was estimated in the second step using the ANSYS.The deformation was analyzed for a 150 mm-long workpiece at three different measuring points,such as 10,70 and 130 mm from a reference point,and the amounts of the deformation were compared through experiments.In the results of the comparison and analysis,the values obtained from these comparison and analysis represent similar tendencies.Also,it is verified that their geometric errors increase with the increase in temperature.In addition,regarding the factors that affect the deformation of a workpiece,it can be seen that the geometric error in the lathe is about 15%,the error caused by the cutting force is about 10%,and the deformation caused by the heat is about 75%.
基金supported by the National Natural Science Foundation of China(Nos.52005413,52022082)Natural Science Basic Research Plan in Shaanxi Province of China(No.2021JM-054)the Fundamental Research Funds for the Central Universities(No.D5000220135)。
文摘Geometric error,mainly due to imperfect geometry and dimensions of machine components,is one of the major error sources of machine tools.Considering that geometric error has significant effects on the machining quality of manufactured parts,it has been a popular topic for academic and industrial research for many years.A great deal of research work has been carried out since the 1970s for solving the problem and improving the machining accuracy.Researchers have studied how to measure,detect,model,identify,reduce,and compensate the geometric errors.This paper presents a thorough review of the latest research activities and gives an overview of the state of the art in understanding changes in machine tool performance due to geometric errors.Recent advances in measuring the geometrical errors of machine tools are summarized,and different kinds of error identification methods of translational axes and rotation axes are illustrated respectively.Besides,volumetric geometric error modeling,tracing,and compensation techniques for five-axis machine tools are emphatically introduced.Finally,research challenges in order to improve the volumetric accuracy of machine tools are also highlighted.
基金the financial support provided by the National Natural Science Foundation of China(11472267 and 11372182)the National Basic Research Program of China(2012CB937504)
文摘Although the structured light system that uses digital fringe projection has been widely implemented in three-dimensional surface profile measurement, the measurement system is susceptible to non-linear error. In this work, we propose a convenient look-up-table-based (LUT-based) method to compensate for the non-linear error in captured fringe patterns. Without extra calibration, this LUT-based method completely utilizes the captured fringe pattern by recording the full-field differences. Then, a phase compensation map is established to revise the measured phase. Experimental results demonstrate that this method works effectively.
基金supported by the National Natural Science Foundation of China (41721003, 41974022, 41774024, 41874001)Open Research Fund Program of the Key Laboratory of Geospace Environment and Geodesy, Ministry of Education, China(20-02-05)
文摘We review three derivative-free methods developed for uncertainty estimation of non-linear error propagation, namely, MC(Monte Carlo), SUT(scaled unscented transformation), and SI(sterling interpolation). In order to avoid preset parameters like as these three methods need, we introduce a new method to uncertainty estimation for the first time, namely, SCR(spherical cubature rule), which is no need for setting parameters. By theoretical derivation, we prove that the precision of uncertainty obtained by SCR can reach second-order. We conduct four synthetic experiments, for the first two experiments, the results obtained by SCR are consistent with the other three methods with optimal setting parameters, but SCR is easier to operate than other three methods, which verifies the superiority of SCR in calculating the uncertainty. For the third experiment, real-time calculation is required, so the MC is hardly feasible. For the forth experiment, the SCR is applied to the inversion of seismic fault parameter which is a common problem in geophysics, and we study the sensitivity of surface displacements to fault parameters with errors. Our results show that the uncertainty of the surface displacements is the magnitude of ±10 mm when the fault length contains a variance of 0.01 km^(2).
基金Supported by the NSSFC(02BTJ001) Supported by the NSSFC(04BTJ002) Supported by the Grant for Post-Doctorial Fellows in Southeast University
文摘This paper is devoted to a study of geometric properties of AR(q) nonlinear regression models. We present geometric frameworks for regression parameter space and autoregression parameter space respectively based on the weighted inner product by fisher information matrix. Several geometric properties related to statistical curvatures are given for the models. The results of this paper extended the work of Bates & Watts(1980,1988)[1.2] and Seber & Wild (1989)[3].