Effects of carbonaceous conductive fillers on electrical and thermal properties of asphalt-matrix conductive composites

The relationship between thermal/electrical conductivity enhancement in asphalt-matrix mixtures and the properties of filling conductive particles is studied. The thermal properties with filling the carbon fiber, graphite conductive particles in asphalt-matrix mixtures are investigated. Based on the generalized effective medium theory （ EMT ）, the effective thermal and electrical conductivity of carbon fiber/asphalt and graphite/asphalt composites are theoretically elucidated. The theoretical results are found to be in reasonably well agreement with the experimental data. Moreover, the theoretical and experimental results show that the large-aspect-ratio shape of particles can help to achieve a large enhancement of effective conductivity, and the use of disk-like high conductivity particles can limit the additive contents for preserving the volumetric properties and mechanical properties of asphalt composites. The generalized effective medium theory model can be used for predicting the thermal and electrical properties of asphaltmatrix composites, which is still available for most of the thermal/electrical modifications in two-phase composites.

Complex Permittivity and Permeability Studies Viewing Antenna Applications of NBR-Based Composites Comprising Conductive Fillers

The work presents studies on the complex permittivity and permeability of composites based on acrylonitrile butadiene rubber containing combinations of conductive fillers which include carbon black and nickel powder. The properties of those composites, containing each of the fillers at the same amount were compared. The permittivity and permeability values of the composites are influenced remarkably by their morphology and structure as well as by the morphological and structural specifics of both fillers. As electron scanning microscopy studies confirm, those parameters are predetermined by the nature of the composites studied—particle size, particles arrangement in the matrix and their tendency to clustering. Last but not least matrix-filler interface phenomena also impact the characteristics in question. The possibilities for applications of the composites in antennae have been studied, in particular, as substrates and insulating layers in flexible antennae for body centric communications (BCCs). The research results allow the conclusion that these materials can find such applications indeed. Composites of higher conductivity can be used where surface waves are generated to provide on-body communications, while composites of lower conductivity may be used for antennae that will be on the body of a person and will transmit to and receive from other antennas that are not on the body of the same person (off-body communications). It is clear that one can engineer the properties of antennae substrates at microwave frequencies by adjusting the filler content and the type of filler and thus control and tailor the antenna performance specific for a particular application.

Thermal conductivity of natural rubber nanocomposites with hybrid fillers

Natural rubber nanocomposites filled with hybrid fillers of multi-walled carbon nanotubes(CNTs) and carbon black(CB) were prepared. CNTs were ultrasonically modified in mixture of hydrogen peroxide(H2O2) and distilled water(H2O). The functional groups on the surface of CNTs, changes in nanotube structure and morphology were characterized by Fourier transform infrared spectroscopy(FT-IR), Raman Spectroscopy, and transmission electron microscopy(TEM). It shows that hydroxyl(OH·) is successfully introduced. The surface defects of modified CNTs were obviously higher than those of original CNTs, and the degree of agglomeration was greatly reduced. Thermal conductivity of the composites was tested by protection heat flow meter method. Compared with unmodified CNTs/CB filling system, the thermal conductivity of hybrid composites is improved by an average of 5.8% with 1.5 phr(phr is parts per hundred rubber) of hydroxyl CNTs and 40 phr of CB filled. A three-dimensional heat conduction network composed of hydroxyl CNTs and CB, as observed by TEM, contributes to the good properties. Thermal conductivity of the hybrid composites increases as temperature rises. The mechanical properties of hybrid composites are also good with hydroxyl CNTs filled nanocomposites;the tensile strength, 100% and 300% tensile stress are improved by 10.1%, 22.4% and 26.2% respectively.

The Critical Role of Fillers in Composite Polymer Electrolytes for Lithium Battery

With excellent energy densities and highly safe performance,solidstate lithium batteries(SSLBs)have been hailed as promising energy storage devices.Solid-state electrolyte is the core component of SSLBs and plays an essential role in the safety and electrochemical performance of the cells.Composite polymer electrolytes(CPEs)are considered as one of the most promising candidates among all solid-state electrolytes due to their excellent comprehensive performance.In this review,we briefly introduce the components of CPEs,such as the polymer matrix and the species of fillers,as well as the integration of fillers in the polymers.In particular,we focus on the two major obstacles that affect the development of CPEs:the low ionic conductivity of the electrolyte and high interfacial impedance.We provide insight into the factors influencing ionic conductivity,in terms of macroscopic and microscopic aspects,including the aggregated structure of the polymer,ion migration rate and carrier concentration.In addition,we also discuss the electrode-electrolyte interface and summarize methods for improving this interface.It is expected that this review will provide feasible solutions for modifying CPEs through further understanding of the ion conduction mechanism in CPEs and for improving the compatibility of the electrode-electrolyte interface.

Effect of Geometry of Filler Particles on the Effective Thermal Conductivity of Two-Phase Systems

The present paper deals with the effect of geometry of filler particles on the effective thermal conductivity for polymer composites. In the earlier models, less emphasis has been given on the shape of filler particles. In this paper, expressions for effective thermal conductivity has been derived using the law of minimal thermal resistance and equal law of the specific equivalent thermal conductivity for three different shapes i.e. spherical, elliptical and hexagonal of filler particles respectively. Calculated values of effective thermal conductivity for various samples using the derived expressions then compared with experimental data available and other models developed in the literature. The results calculated are in good agreement with the earlier experimental data and the deviation, is least in our expressions showing the success of the model.

Effect of a Carbon Fibre-steel Fibre-graphite Conductive Filler on the Electrothermal Properties of Cementitious Materials

Carbon fibre,steel fibre and graphite were used as conductive fillers to prepare cementitious materials with excellent electrothermal properties.The electrically conductive cementitious materials with different volume dosages were analysed through compressive and flexural strength,electrochemical impedance spectroscopy and temperature rise tests.An equivalent circuit model was established to study the electrically conductive heat generation mechanism in the electrically conductive cementitious composites.The results indicate that the mechanical properties of cementitious composite materials with a ternary conductive phase are better than those of pristine cementitious materials because the fibrous filler improves their mechanical properties.However,the incorporation of graphite in the material reduces its strength.Introducing fibrous and point-like conductive phase materials into the cementitious material enhances the overall conductive pathway and considerably reduces the electrical resistance of the cementitious material,enhancing its conductive properties.The volume ratios of carbon fibre,steel fibre and graphite that achieve an optimal complex doping in the cementitious material were 0.35%,0.6%and 6%,respectively.This was determined using the mutation point of each circuit element parameter as the percolation threshold.In addition,at a certain safety voltage,there is a uniform change between the internal and surface temperatures of the conductive cementitious material,and the heating effect in this materialis is considerably better than that in the pristine cementitious material.

Advancements and Challenges in Organic–Inorganic Composite Solid Electrolytes for All‑Solid‑State Lithium Batteries

To address the limitations of contemporary lithium-ion batteries,particularly their low energy density and safety concerns,all-solid-state lithium batteries equipped with solid-state electrolytes have been identified as an up-and-coming alternative.Among the various SEs,organic–inorganic composite solid electrolytes(OICSEs)that combine the advantages of both polymer and inorganic materials demonstrate promising potential for large-scale applications.However,OICSEs still face many challenges in practical applications,such as low ionic conductivity and poor interfacial stability,which severely limit their applications.This review provides a comprehensive overview of recent research advancements in OICSEs.Specifically,the influence of inorganic fillers on the main functional parameters of OICSEs,including ionic conductivity,Li+transfer number,mechanical strength,electrochemical stability,electronic conductivity,and thermal stability are systematically discussed.The lithium-ion conduction mechanism of OICSE is thoroughly analyzed and concluded from the microscopic perspective.Besides,the classic inorganic filler types,including both inert and active fillers,are categorized with special emphasis on the relationship between inorganic filler structure design and the electrochemical performance of OICSEs.Finally,the advanced characterization techniques relevant to OICSEs are summarized,and the challenges and perspectives on the future development of OICSEs are also highlighted for constructing superior ASSLBs.

Thermally conductive polyvinyl alcohol composite films via introducing hetero-structured MXene@silver fillers

Ag nanoparticles were in-situ grown on the surface of MXene nanosheets to prepare thermally conductive hetero-structured MXene@Ag fillers.With polyvinyl alcohol(PVA)as the polymer matrix,thermally conductive MXene@Ag/PVA composite films were fabricated by the processes of solution blending,pouring,evaporative self-assembly.With the same mass fraction,MXene@Ag-III(MXene/Ag,2:1,w/w)presents more significant improvement in thermal conductivity coefficient(λ)than MXene@Ag,single MXene,Ag,simply blending MXene/Ag.MXene@Ag-III/PVA composite films show dual functions of excellent thermal conductivity and electromagnetic interference(EMI)shielding.When the mass fraction of MXene@Ag-III is 60 wt.%,the in-planeλ(λ_(∥)),through-planeλ(λ_(⊥)),EMI shielding effectiveness(EMI SE)are 3.72 and 0.41 W/(m∙K),32 dB,which are increased by 3.1,1.3,105.7 times than those of pure PVA film(0.91 and 0.18 W/(m∙K),0.3 dB),respectively.The 60 wt.%MXene@Ag-III/PVA composite film also has satisfying mechanical and thermal properties,with Young’s modulus,glass transition temperature,heat resistance index of 3.8 GPa,58.5 and 175.3℃,respectively.

Enhanced methane recovery and exoelectrogen-methanogen evolution from low-strength wastewater in an up-flow biofilm reactor with conductive granular graphite fillers

Methane production from low-strength wastewater （LSWW） is generally difficult because of the low metabolism rate of methanogens. Here, an up-flow biofilm reactor equipped with conductive granular graphite （GG） as fillers was developed to enhance direct interspecies electron transfer （DIET） between syntrophie electroactive bacteria and methanogens to stimulate methanogcnesis process. Compared to quartz sand fillers, using condnctive fillers significantly enhanced methane production and accelerated the start-up stage ofbJ.ofilm reactor. At HRT of 6 h, the average methane production rate and methane yield of reactor with GG were 0.106 m3/（m3.d） and 74.5 L/kg COD, which increased by 34.3 times and 22.4 times respectively compared with the reactor with common quartz sand fillers. The microbial cornmunity analysis revealed that methanogens structure was significantly altered and the archaea that are involved in DIET （such as Methanohacterium） were enriched in GG fillet- The beneficial effects ot conductive fillers on methane production implied a practical strategy tbr efficient methane recovery from LSWW.

航天器用界面导热填料应用状态接触传热系数分析

为解决航天器用RKTL-DRZ-2型导热脂及RKTL-DRNJ-1型导热凝胶2种新开发导热填料无实际应用状态下接触传热系数数据的问题,采用试验方法对其接触传热系数进行研究,得到在航天器上设备典型尺寸及不同固定螺钉分布情况下的接触传热系数。试验结果表明:在相同安装状态下,与目前常用的RKTL-DRZ-1型导热脂相比,RKTL-DRZ-2型导热脂对界面接触传热性能改善效果较好,RKTL-DRNJ-1型导热凝胶较差。此外,获取了保证导热填料填充效果的实施经验,并给出了导热填料的选用建议。试验分析结论可应用于选用导热填料时的航天器热设计及热控实施。

STUDY ON THE CONDUCTING FIBER REINFORCED PLASTIC

The conductive fiber reinforced plastic was prepared by dispersing electrical conducting filler particles such as aluminum powder, graphite and carbon black to glass fiber reinforced resin. The effects that each or double kinds of fillers, also the conductive fiber cloth had done on the electrical and mechanical properties of plastic composites were studied. This paper also provided discussion on the conductive mechanism of fiber reinforced plastic. (Author abstract) 8 Refs.

新型水泥基电池的制备与电化学性能研究

新型水泥基电池作为一种建筑储能装置,具有成本低、环境友好和可充电性等优点而受到国内外科研工作者的广泛关注。本文将不同导电填料与正、负极活性物质混合研磨,然后经真空干燥处理制成新型水泥基可充电电池的电极,研究了不同导电填料和用量对可充电水泥基电池电化学性能的影响。结果表明:在正、负极活性物质中掺入质量分数为25%的炭黑导电填料的水泥基电池的容量达到12.5 mAh,能量密度为1.575 Wh/m^(2),放电寿命超过了3.3 h,其电化学性能优于相同质量分数的石墨和石墨烯导电填料水泥基电池。

基于PDMS的柔性压阻式传感器的研究进展

近年来,以聚二甲基硅氧烷(PDMS)为主体材料的柔性压阻式传感器的发展十分迅速,在人体运动及健康监测、电子皮肤、智能机器人等领域中具有广阔的应用前景。本文首先介绍了柔性压阻式传感器的传感机理及主要性能指标,然后重点综述了基于PDMS的柔性压阻式传感器的研究进展,特别是在PDMS与不同导电填料结合制备传感器以及微结构构建两个方面进行了详细阐述,最后指出了当前该领域存在的一些问题,并对其发展方向进行了展望。

导热复合材料加工工艺的现状及进展

近年来,随着电气设备以及微电子行业的快速发展,产品逐渐趋向于精密化、小型化,对高性能聚合物导热材料及其制品的精度需求和需求量越来越高。传统工艺较难使制品在满足导热能力的前提下,具备较好的物理性能。因此,如何在较少填料的情况下最大限度地改善材料的综合性能成为目前研究的热点,在该过程中,挤出机螺杆起到了关键作用。文章主要从复合材料加工工艺方面对提高材料的热导率进行了综述,包括熔融共混法、机械力诱导法等,这些方法解决了高聚物热导率低的问题,并提出了研究中存在的问题及改进方向,这对指导制备高导热性能的复合材料具有较高的参考价值。最后,对填充型导热复合材料的发展前景进行了展望。

硅橡胶导电网络的研究进展

导电硅橡胶作为导电高分子材料的一个重要分支,其不仅保留了硅橡胶独特的易加工、高回弹性、高耐候性等特性,还可以通过加入导电材料使其自身获得所需的导电性能。本文介绍了导电硅橡胶的分类、导电机理以及导电网络的制备工艺和填料(金属系填料、碳系填料)构筑体系,综述了硅橡胶导电网络构筑的研究进展。

导热胶导热性能的研究进展与探讨

随着消费电子产品的迅速普及和技术的不断进步,导热胶市场需求不断增加,发展潜力巨大。但在小型化、集成化和便携性电子产品快速发展的同时,也对导热胶的导热性能提出了更高的要求。为此,本文介绍了填充型导热胶的导热机理,论述了传统导热模型的应用范围及有限元模拟预测导热系数的方法。综述了近年来导热胶胶体的研究成果,并着重论述了导热胶填料的种类、形状、粒径、改性及导热填料的混合使用对导热胶导热系数的影响规律,总结了提升导热胶导热系数的方法。

Highly Thermally Conductive Polydimethylsiloxane Composites with Controllable 3D GO@f-CNTs Networks via Self-sacrificing Template Method

Constructing controllable thermal conduction networks is the key to efficiently improve thermal conductivities of polymer composites.In this work,graphite oxide(GO)and functionalized carbon nanotubes(f-CNTs)are combined to prepare“Line-Plane”-like hetero-structured thermally conductive GO@f-CNTs fillers,which are then performed to construct controllable 3D GO@f-CNTs thermal conduction networks via selfsacrificing template method based on oxalic acid.Subsequently,thermally conductive GO@f-CNTs/polydimethylsiloxane(PDMS)composites are fabricated via casting method.When the size of oxalic acid is 0.24 mm and the volume fraction of GO@f-CNTs is 60 vol%,GO@f-CNTs/PDMS composites present the optimal thermal conductivity coefficient(λ,4.00 W·m^(-1)·K^(-1)),about 20 times that of theλof neat PDMS(0.20 W·m^(-1)·K^(-1)),also much higher than theλ(2.44 W·m^(-1)·K^(-1))of GO/f-CNTs/PDMS composites with the same amount of randomly dispersed fillers.Meanwhile,the obtained GO@f-CNTs/PDMS composites have excellent thermal stability,whoseλdeviation is only about 3%after 500 thermal cycles(20-200℃).

碳填料/天然橡胶复合材料热导率及层间接触热阻对微波加热效果的影响

制备炭黑/天然橡胶(NR)、石墨烯/NR和碳纳米管/NR复合材料,采用试验与数值模拟相结合的方法研究复合材料热导率和层间接触热阻对微波加热的影响。结果表明:炭黑、石墨烯和碳纳米管自身热导率越大,复合材料的热导率越大,层间接触热阻越小;通过增大填料用量来增大复合材料的热导率和减小层间接触热阻具有一定的局限性,需考虑复合材料的配方设计适用性和经济性;复合材料的热导率对微波加热过程中高、低温区域分布规律和微波加热效率基本无影响,但影响复合材料的温度分布均匀性。为保证微波加热硫化均匀性,多层复合材料的层间接触热阻不可忽略。

Recent Progress in Fabrication and Structural Design of Thermal Conductive Polymer Composites

In recent years, the demand direction for electronic equipment has expanded into embedded and miniaturized devices. The heat radiation problem has become one of the most significant factors for hindering the development of electronic devices. Since heat radiation material is one of the important components in electronic devices, the demand for enhancing thermal conductivity is also increasingly urgent. Research on thermal conductive polymer composites has become a major direction for developing functional composites. This work reviewed the recent progress in the fabrication of thermal conductive polymer composites. Five different structures are presented, including the using of single fillers,hybrid fillers, double threshold percolation structure, segregated structure and other complex multiphase structures. Specifically, the preparation of high-performance thermal conductive polymer composites was introduced through the combination of various thermal conductive fillers.Finally, the development direction of high thermal conductive polymer composites was briefly explored.