Effect of Aggregate Gradation on the Properties of 3D Printed Recycled Coarse Aggregate Concrete

A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with different gradations.The fluidity,dynamic yield stress,static yield stress,printed width,printed inclination,compressive strength and ultrasonic wave velocity of 3D printed recycled aggregate concrete(3DPRAC)were further studied.The experimental results demonstrate that,with the increase of small-sized aggregate(4.75-7 mm)content,the bulk density initially increases and then decreases,and the specific surface area gradually increases.The average excess paste thickness fluctuates with both bulk density and specific surface area.The workability of 3DPRAC is closely related to the average excess paste thickness.With an increase in average paste thickness,there is a gradual decrease in dynamic yield stress,static yield stress and printed inclination,accompanied by an increase in fluidity and printed width.The mechanical performance of 3DPRAC closely correlates with the bulk density.With an increase in the bulk density,there is an increase in the ultrasonic wave velocity,accompanied by a slight increase in the compressive strength and a significant decrease in the anisotropic coefficient.Furthermore,an index for buildability failure of 3DPRAC based on the average excess paste thickness is proposed.

Mechanical Behavior Based on Aggregates Microstructure of Ultra-high Performance Concrete

We developed ultra-high performance concrete(UHPC)incorporating mullite sand and brown corundum sand(BCS),and the quartz sand UHPC was utilized to prepare for comparison.The properties of compressive strength,elastic modulus,ultrasonic pulse velocity,flexural strength,and toughness were investigated.Scanning electron microscopy and nanoindentation were also conducted to reveal the underlying mechanisms affecting macroscopic performance.Due to the superior interface bonding properties between mullite sand and matrix,the compressive strength and flexural toughness of UHPC have been significantly improved.Mullite sand and BCS aggregates have higher stiffness than quartz sand,contributing to the excellent elastic modulus exhibited by UHPC.The stiffness and volume of aggregates have a more significant impact on the elastic modulus of UHPC than interface performance,and the latter contributes more to the strength of UHPC.This study will provide a reference for developing UHPC with superior elastic modulus for structural engineering.

Effect of Modification Treatment on Chloride Ions Permeability and Microstructure of Recycled Brick-mixed Aggregate Concrete

The modification methods of pozzolan slurry combined with sodium silicate and silicon-based additive were respectively adopted to treat recycled coarse brick-mixed aggregate(RCBA)in this study.The compressive strength and chloride permeability resistance of recycled aggregate concrete(RAC)before and after modification treatment were tested,and the microstructure of RAC was analyzed by mercury intrusion porosimetry(MIP)and scanning electron microscopy(SEM).The results show that the physical properties of RCBA strengthened by modification treatment are improved,and the compressive strength and chloride permeability resistance of treated RAC are also significantly improved.The modification treatment optimizes the pore size distribution of RAC,which increases the number of gel pores and transition pores,and decreases the number of capillary pores and macro pores.The surface fractal dimension shows a significant correlation with chloride diffusion coefficient,indicating that the variation of chloride permeability of treated RAC is consistent with the microstructure evolution.

Simulation of Fracture Process of Lightweight Aggregate Concrete Based on Digital Image Processing Technology

The mechanical properties and failure mechanism of lightweight aggregate concrete(LWAC)is a hot topic in the engineering field,and the relationship between its microstructure and macroscopic mechanical properties is also a frontier research topic in the academic field.In this study,the image processing technology is used to establish a micro-structure model of lightweight aggregate concrete.Through the information extraction and processing of the section image of actual light aggregate concrete specimens,the mesostructural model of light aggregate concrete with real aggregate characteristics is established.The numerical simulation of uniaxial tensile test,uniaxial compression test and three-point bending test of lightweight aggregate concrete are carried out using a new finite element method-the base force element method respectively.Firstly,the image processing technology is used to produce beam specimens,uniaxial compression specimens and uniaxial tensile specimens of light aggregate concrete,which can better simulate the aggregate shape and random distribution of real light aggregate concrete.Secondly,the three-point bending test is numerically simulated.Thirdly,the uniaxial compression specimen generated by image processing technology is numerically simulated.Fourth,the uniaxial tensile specimen generated by image processing technology is numerically simulated.The mechanical behavior and damage mode of the specimen during loading were analyzed.The results of numerical simulation are compared and analyzed with those of relevant experiments.The feasibility and correctness of the micromodel established in this study for analyzing the micromechanics of lightweight aggregate concrete materials are verified.Image processing technology has a broad application prospect in the field of concrete mesoscopic damage analysis.

Effect of Lateritic Stone Aggregate and Coconut Husk Fiber on the Properties of Concrete

Natural stone aggregate forms the bulk volume of concrete and has contributed to the increased cost of concrete production. This has led to the search for alternate aggregates such as lateritic stone for concrete production. This paper investigates the engineering properties of concrete produced with lateritic aggregate (LA) as the coarse aggregate replacement and coconut husk fibre (CHF) as reinforcement. Natural stone aggregate was replaced by LA at 0%, 10%, 20%, 30%, 40%, and 50%, with 0.25% constant CHF by weight. A mix proportion of 1:1.5:3 with a water-cement ratio of 0.6 was used for producing concrete. A total of 162 specimens (90 cubes and 72 beams) were prepared and tested at the 7, 14, 21, and 28 days of curing. The highest compressive strength was 43.36 N/mm2 (10% LA replacement) as compared to the control of 41.51 N/mm2. The 10% LA replacement obtained the highest flexural strength of 5.35 N/mm2 as compared with the 5.29 N/mm2 for the control. The water absorption of the concrete increased from 2.8% (control) to 3.57% (50% replacement LA). Scanning electron microscopy (SEM) revealed micro gaps between CHF and LA concrete. The study, therefore, concludes that the use of LA and CHF positively influenced the strength properties of concrete. 10% LA replacement of coarse aggregate and 0.25% CHF is recommended to practitioners for use.

Substitution of Aggregates in Concrete and Mortar with Coltan Mining Waste: Mechanical, Environmental, and Economic Impact Case Study

The mining process involves drilling and excavation, resulting in the production of waste rock and tailings. The waste materials are then removed and stored in designated areas. This study aims to evaluate the mechanical strength and the environmental and economic impact of using Coltan Mining Waste (CMW) as a substitute for aggregates in concrete and mortar production. To achieve this, the CMW needs to be characterised. The Dreux Gorisse method was primarily used to produce concrete with a strength of 20 MPa at 28 days. The mortars, on the other hand, were formulated according to the NF P 18-452 standard. The environmental impact of using CMW as substitutes for natural aggregates in the production of concrete and mortar was analysed using SimaPro software. The results showed that mortars and concrete made with CMW have comparable compressive strengths to the reference mortar and concrete;reduce the negative impact on ecosystem quality, human health, resources, and climate change. It has also been shown that the substitution of aggregates by CMW reduces the cost of concrete and mortar as a function of the distance from the aggregate footprint.

Three-Dimensional Multi-Phase Microscopic Simulation of Service Life of Recycled Large Aggregate Self-Compacting Concrete

Recycled large aggregate self-compacting concrete (RLA-SCC) within multiple weak areas. These weak areas have poor resistance to chloride ion erosion, which affects the service life of RLA-SCC in the marine environment. A three-dimensional multi-phase mesoscopic numerical model of RLA-SCC was established to simulate the chloride ions transportation in concrete. Experiments of RLA-SCC immersing in chloride solution were carried out to verify the simulation results. The effects of recycled large aggregate (RLA) content and RLA particle size on the service life of concrete were explored. The results indicate that the mesoscopic numerical simulation results are in good agreement with the experimental results. At the same depth, the closer to the surface of the RLA, the greater the chloride ion concentration. The service life of RLA-SCC in marine environment decreases with the increase of RLA content. Compared with the service life of 20% content, the service life of 25% and 30% content decreased by 20% and 42% respectively. Increasing the particle size of RLA can effectively improve the service life of RLA-SCC in chloride environment. Compared with the service life of 50 mm particle size, the service life of 70 mm and 90 mm increased by 61% and 163%, respectively. .

Study on Durability of Recycled Aggregate Concrete in High-Temperature and Complex Environments

Recycled aggregate concrete refers to a new type of concrete material made by processing waste concrete materials through grading,crushing,and cleaning,and then mixing them with cement,water,and other materials in a certain gradation or proportion.This type of concrete is highly suitable for modern construction waste disposal and reuse and has been widely used in various construction projects.It can also be used as an environmentally friendly permeable brick material to promote the development of modern green buildings.However,practical applications have found that compared to ordinary concrete,the durability of this type of concrete is more susceptible to high-temperature and complex environments.Based on this,this paper conducts theoretical research on its durability in high-temperature and complex environments,including the current research status,existing problems,and application prospects of recycled aggregate concrete’s durability in such environments.It is hoped that this analysis can provide some reference for studying the influence of high-temperature and complex environments on recycled aggregate concrete and its subsequent application strategies.

Research on Flexural Behavior of Coral Aggregate Reinforced Concrete Beams

Through the flexural behavior test of coral aggregate reinforced concrete beams(CARCB) and ordinary Portland reinforced concrete beams(OPRCB), and based on the parameters of concrete types, concrete strength grades and reinforcement ratios, the crack development, failure mode, midspan deflection and flexural capacity were studied, the relationships of bending moment-midspan deflection, load-longitudinal tensile reinforcement strain, load-maximum crack width were established, and a calculation model for the flexural capacity of CARCB was suggested. The results showed that with the increase in the reinforcement ratio and concrete strength grade, the crack bending moment(Mcr)and ultimate bending moment(Mu) of CARCB gradually increased. The characteristics of CARCB and OPRCB are basically the same. Furthermore, through increasing the concrete strength grade and reinforcement ratio, Mcr/Mu could be increased to delay the cracking of CARCB. As the load increased, crack width(w) would also increase. At the beginning of the loading, w increased slowly. And then it increased rapidly when the load reached to the ultimate load, which then led to beam failure. Meanwhile, with a comprehensive consideration of the effects of steel corrosion on the loss of steel section and the decrease of steel yield strength, a more reasonable calculation model for the flexural capacity of CARCB was proposed.

Compressive Strength, Pore Size Distribution and Chloride-ion Penetration of Recycled Aggregate Concrete Incorporating Class-F Fly Ash

The effects of fly ash on the compressive strength, pore size distribution and chloride-ion penetration of recycled aggregate concrete were investigated. Two series of concrete mb：tures were prepared. The concrete mixtures in series I had a water-to-binder ratio and a cement content of 0.55 and 410 kg/ m^3 , respectively. The concrete rnixtures in series II had a water-to-binder ratio and a cement content of 0.45 and 400 kg/ ml respectively. Recycled aggregate was ased as 20% , 50% , and 100% replacements of natural coarse aggregate in the concrete mixtures in both series. In cutdition, fly ash was used as 0% , 25% and 35% by weight replacements of cement. The results show that the compressive strengths of the concrete decreased as the recycled aggregate and the fly ash contents increased. The total porosity and average porosity diameter of the concrete increased us the recycled aggregate content increased. Furtherrruore , an increase in the recycled aggregate content decreased the resistance to chloride ion penetration. Nevertheless, the replacement of cement by 25% fly ush improved the resistance to chloride ion penetration and pore diameters and reduced the total porosity of the recycled aggregate concrete.

Effect of Ceramsite Structure on Microstructure of Interfacial Zone and Durability of Combined Aggregate Concrete

Structure characteristics of three kinds of ceramsite with different water absorption and the influence on microstructure of interfacial zone as well as performance of chloride permeabil-ity and frost resistance of combined aggregate concrete were investigated. The results show that, dense shell and closed internal pore have sharp effects on lowering water absorption of ceramsite. However, the ceramsite with high water absorption has obvious effect on the densification of interfa-cial paste which would develop a structure with lower porosity, finer aperture and higher microhard-ness. Furthermore, the impermeability and frost-resistance of concrete can be improved due to the ef-fect of water absorption and releasing by ceramsite with higher water absorption.

Effects of Polypropylene Fibers on the Physical and Mechanical Properties of Recycled Aggregate Concrete

The viability of using polypropylene fibers(PPF) in concrete was largely studied. Yet, few of the existing research studies investigated the effects of PPF on the properties of concrete containing recycled concrete aggregate(RCA). Mixes with different RCA replacement ratios and different PPF content were designed and tested. The test results showed that the addition of PPF did not change significantly the compressive strength and the density of the concrete, but slightly decreased its modulus of elasticity and Poisson’s ratio. The drop in the splitting tensile strength and the flexural strength due to RCA inclusions was to a large extent compensated by the PPF addition. The water absorption decreased and the percent voids increased with increased PPF addition. Correlations between the RCA content, the PPF content and the properties of concrete were studied. Useful regression models were proposed to predict the properties of concrete in relevant ranges of RCA and PPF content.

Freeze-thaw Durability of Recycled Aggregate Concrete:An Overview

The characteristics of surface appearances,mass loss,relative dynamic modulus of elasticity and strength loss of different recycled aggregate concretes(RAC) exposed to freeze-thaw cycles were analyzed.It was found that the freeze-thaw resistance of RAC could be determined by the recycled aggregate compositions and admixtures.Both the saturation degree and the air void structure were the key factors influencing the freeze-thaw damage on concrete.Some major proposed freeze-thaw deterioration mechanisms were utilized to interpret the freeze-thaw damage on recycled aggregate concrete.Meanwhile,some potential measures to enhance the freeze-thaw resistance of concrete were summarized and discussed.

Effect of Aggregate Gradation with Fuller Distribution on Properties of Sulphoaluminate Cement Concrete

Experimental investigations on mechanical property and durability of sulphoaluminate cement concrete with aggregate gradations according to Fuller distribution are presented in this paper. Compressive strength, water impermeability and resistance capability to sulfate attack of SACC have the same trend of concrete with fine aggregates of Fuller distribution gradation<concrete with coarse aggregates of Fuller distribution gradation<concrete with total aggregates of Fuller distribution gradation. The relationship between bulk density of aggregate and water penetration depth obeyed the second-order polynomial y=0.002x2-6.863 8x +5 862.3, and had a notable correlation R2=0.979 9. The sulphoaluminate cement concrete with total aggregate gradation with Fuller distribution for h=0.50 had the best resistance capability to sulfate attack. It was a second-order polynomial relationship between bulk density of aggregates and water penetration depth of y=0.002x2-6.863 8x+5 862.3 with R2=0.979 9, which indicated notable correlation. The fitting formula between bulk density of aggregates and sulfate resistance coefficient of SACC was y=0.000 5x+0.370 4 with R2=0.958 5.

The Testing Strength Curves of Lightweight Aggregate Concrete by Rebound Method and Ultrasonic-rebound Combined Method

The strength curves of lightweight aggregate concrete （LWAC） were tested based on detecting LWAC with density of 1 400-1 900 kg/m3 and LWAC with strength grade of LC15-LC50 by rebound method and ultrasonic-rebound combined method.The results show that the common measured strength curves tested by above two methods can not satisfy the required accuracy of LWAC strength test.In addition,specified compressive strength curves of testing LWAC by rebound method and ultrasonic-rebound combined method are obtained,respectively.

Effect of Pre-wetted Light-weight Aggregate on Internal RelativeHumidity and Autogenous Shrinkage of Concrete

This research indicates that the gradient of internal relative humidity （IRH） decreases rapidly within 7-day curing age in HPC. The amount of water imported by pre-wetted light-weight aggregate can regulate IRH of concrete. By importing a proper amount of water, the process of the decline of IRH can be delayed and the autogenous shrinkage can be reduced. The relationship among the amount of water imported by pre- wetted lightweight aggregate, IRH and AS was established. The result provides a new method of reducing early AS and enhancing early cracking resistance of HPC.

Effect of waste concrete with different strength on mechanical properties of recycled fine aggregate mortar

The influence of source concrete (SC) with different compression strengths on the workability and mechanical properties of recycled mortar made with river sand substituted by 100% fine recycled concrete aggregates (FRCA) is experimentally investigated. The basic physical performance test shows that with the increase in SC strength, FRCA exhibit lower water absorption and crushing index, meanwhile keeping higher densities. Mechanical property tests, including compressive strength, flexural strength and uniaxial compressive stress-strain tests, show that compressive strength,flexural strength and elasticity modulus of recycled sand mortars increase roughly with the increase in SC strength. The proposed mixture design method demonstrates that all of the components can be kept as the same as those in natural mortar mixture design and FRCA must be pre-wetted before making mortar mixture. Meanwhile, the reuse of higher strength SC can ensure that recycled mortar mixtures are able to achieve similar mechanical performance when compared to natural mortar designs.

Autogenous Shrinkage of High Strength Lightweight Aggregate Concrete

The characteristic of autogenous shrinkage（AS） and its effect on high strength lightweight aggregate concrete（HSLAC） were studied.The experimental results show that the main shrinkage of high strength concrete is AS and the amount of cement can affect the AS of HSLAC remarkably,At the early stage the AS of HSLAC is lower than that of high strength normal concrete,but it has a large growth at the later stage.The AS of high strength normal concrete becomes stable at 90d age,but HSLAC still has a high AS growth .It is found that adjusting the volume rate of lightweight aggregate,mixing with a proper dosage of fly ash and raising the water saturation degree of lightweight aggregate can markedly reduce the AS rate of HSLAC.

Effect of Recycled Coarse Aggregate on Concrete Compressive Strength

The effect of recycled coarse aggregate on concrete compressive strength was investigated based on the concrete skeleton theory. For this purpose, 30 mix proportions of concrete with target cube compressive strength ranging from 20 to 60 MPa were cast with normal coarse aggregate and recycled coarse aggregate from different strength parent concretes. Results of 28-d test show that the strength of different types of recycled aggregate affects the concrete strength obviously. The coarse aggregate added to mortar matrix plays a skeleton role and improves its compressive strength. The skeleton effect of coarse aggregate increases with the increasing strength of coarse aggregate, and normal coarse aggregate plays the highest, whereas the lowest concrete strength occurs when using the weak recycled coarse aggregate. There is a linear relationship between the concrete strength and the corresponding mortar matrix strength. Coarse aggregate skeleton formula is established, and values from experimental tests match the derived expressions.

Influence of steel corrosion to flexural behavior of coral aggregate concrete beam

To study the flexural behavior and calculation model,8 coral aggregate concrete(CAC)beams with different types of steel were designed.The flexural behavior of CAC beam was tested.The failure mode,bearing capacity,the maximum crack width(ws)and average crack spacing(lm)were studied.A calculation model for the bearing capacity of CAC beam was proposed.The results indicated that with the steel strength increased,the cracking moment(Mcr)and ultimate moment(Mu)of CAC beam increased,and the development of the ws gradually slowed,which effectively inhibited the formation of cracks and improved the flexural behavior of CAC beam.For CAC structures in the ocean engineering,it is recommended to use organic new coated steel to extend its effective service life.In addition,considering the influence of steel corrosion,a calculation model for the Mcr,Mu,lm and ws of CAC beam was established.