A Compensation Controller Based on a Nonlinear Wavelet Neural Network for Continuous Material Processing Operations

Continuous material processing operations like printing and textiles manufacturing are conducted under highly variable conditions due to changes in the environment and/or in the materials being processed.As such,the processing parameters require robust real-time adjustment appropriate to the conditions of a nonlinear system.This paper addresses this issue by presenting a hybrid feedforward-feedback nonlinear model predictive controller for continuous material processing operations.The adaptive feedback control strategy of the controller augments the standard feedforward control to ensure improved robustness and compensation for environmental disturbances and/or parameter uncertainties.Thus,the controller can reduce the need for manual adjustments.The controller applies nonlinear generalized predictive control to generate an adaptive control signal for attaining robust performance.A wavelet-based neural network model is adopted as the prediction model with high prediction precision and time-frequency localization characteristics.Online training is utilized to predict uncertain system dynamics by tuning the wavelet neural network parameters and the controller parameters adaptively.The performance of the controller algorithm is verified by both simulation,and in a real-time practical application involving a single-input single-output double-zone sliver drafting system used in textiles manufacturing.Both the simulation and practical results demonstrate an excellent control performance in terms of the mean thickness and coefficient of variation of output slivers,which verifies the effectiveness of this approach in improving the long-term uniformity of slivers.

NonliNonlinear GPC with In-place Trained RLS-SVM Model for DOC Control in a Fed-batch Bioreactor

In this study, Saccharomyces cerevisiae (baker's yeast) was produced in a fed-batch bioreactor at the optimal dissolved oxygen concentration (DOC) and growth medium temperature. However, it is very difficult to control the DOC using conventional controllers because of the poorly understood and constantly changing dynamics of the bioprocess. A generalized predictive controller (GPC) based on a nonlinear autoregressive integrated moving average exogenous (NARIMAX) model is presented to stabilize the DOC by manipulation of air flow rate. The NARIMAX model is built by an improved recursive least-squares support vector machine, which is trained by an in-place computation scheme and avoids the computation of the inverse of a large matrix and memory reallocation. The proposed nonlinear GPC algorithm requires little preliminary knowledge of the fermentation process, and directly obtains the nonlinear model in matrix form by using iterative multiple modeling instead of linearization at each sampling period. By application of an on-line bioreactor control, experimental results demonstrate the robustness, effectiveness and advantages of the new controller.