Development and Application of On-Line Corrosion Monitoring Device for Condenser Tube

This paper introduces the development and industrial application of an on-line corrosion monitoring device for condenser tubes. Corrosion sensors are made up of representative condenser tubes chosen by eddy current test, which enable the monitoring result to be consistent with the corrosion of actual condenser tubes. Localized corrosion rate of condenser tubes can be measured indirectly by a galvanic couple made up of tube segments with and without pits. Using this technology, corrosion problems can be found in time and accurately, and anticorrosive measures be made more economic and effective. Applications in two power plants showed the corrosion measurements are fast and accurate.

On-Line Monitoring of Cutting Tool Fracture & Wear

A technique of detecting cutting tool fracture and ultimate wear by si- multaneously monitoring both the spindle motor current and cutting process related acoustic emission(AE)in the cutting process is reported.The technique can detect breakage of drills having diameter over 0.8mm,turning cutter crack of area over 0.2mm,and the ultimate wear.The principle,system construction,experimental method and result of the technique are discussed.The ratio of success in detection approaches 96% or higher.

On-line Monitoring for Phosphorus Removal Process and Bacterial Community in Sequencing Batch Reactor

For efficient energy consumption and control of effluent quality, the cycle duration for a sequencing batch reactor (SBR) needs to be adjusted by real-time control according to the characteristics and loading of waste-water. In this study, an on-line information system for phosphorus removal processes was established. Based on the analysis for four systems with different ecological community structures and two operation modes, anaerobic-aerobic process and anaerobic-anaerobic process, the characteristic patterns of oxidation-reduction potential (ORP) and pH were related to phosphorous dynamics in the anaerobic, anoxic and aerobic phases, for determination of the end of phosphorous removal. In the operation mode of anaerobic-aerobic process, the pH profile in the anaerobic phase was used to estimate the relative amount of phosphorous accumulating organisms (PAOs) and glycogen accumulat-ing organisms (GAOs), which is beneficial to early detection of ecology community shifts. The on-line sensor val-ues of pH and ORP may be used as the parameters to adjust the duration for phosphorous removal and community shifts to cope with influent variations and maintain appropriate operation conditions.

Atmospheric Corrosion Monitoring of Field-exposed Q235B and T91 Steels in Zhoushan Offshore Environment Using Electrochemical Probes

This work aimed to in-situ monitor the atmospheric corrosion of steels exposed to Zhoushan offshore environment by using electrochemical noise（EN） technique. A portable EN monitoring system was established and two electrochemical probes（named as Q235 B and T91） were designed. Experimental results indicated that the noise resistance of T91 steel was higher than that of Q235 B steel, revealing that the corrosion resistance of T91 was higher than that of Q235 B. A 60-day monitoring result indicated that the noise resistance was well correlated with the weight loss data. Wavelet analyses results of EN data indicated that Q235 B underwent uniform corrosion and T91 suffered from localized corrosion, which was further confirmed by the surface observation. It is concluded that EN can be used as a new method to identify the corrosion form and corrosion resistance in atmospheric conditions.

Preparation and Properties of Embeddable Ag/Ag Cl Gelling Reference Electrode for Rebars Corrosion Monitoring in Concrete

Reference electrodes are a key part for corrosion monitoring and measurement of rebars in concrete. A reference electrode that can be buried in concrete is fabricated by using Ag/Ag Cl electrode and methyl cellulose gelling electrolyte. The stability, repeatability and anti-polarization of the reference electrode are investigated; the influences of the inner electrolyte loss, exterior OH- contamination, and temperature on the potential of the reference electrode are also investigated in this paper. The results show that the reference electrode has good stability, repeatability, and antipolarization. The influences of inner electrolyte loss, exterior OH- contamination, and temperature on the potential of the reference electrode are minimal. Therefore, it can be used for corrosion monitoring and measurement of rebars in concrete.

Research on Distribution of Electromagnetic Environment around Substations and Optimization Layout of On-line Monitoring

The characteristics and distribution law of electromagnetic environment around substations with different levels of voltage were studied,and the main influencing factors were discussed. Meanwhile,a scheme for locating monitoring points suitable for an on-line monitoring system of electromagnetic environment was proposed.

On-line monitoring of dissolved gas-in-oil with FTIR spectra

To overcome the disadvantages of conventional DGA (dissolved gas-in-oil)analysis using gas chromatography and other electrochemical sensors, initial researches werecompleted to realize on-line monitoring of dissolved gas-in-oil of power transformers using FTIR(Fourier Transform InfraRed) spectroscopy. Gas cell method is used to determine the characteristicabsorption peaks of each diagnostic gas; simple and novel devices and procedures were designed inorder to get measurable samples and spectra of mixed diagnostic gases with known concentration aretaken using long optical path gas cell. The range of wavelength is estimated to be 3.0-13.9 mum fromexperimental spectra data. Hence the corresponding sampling frequency range should be in 536-4288Hz and usable optical materials are suggested. It is concluded that a resolution of 10 cm^(-1) maywell satisfy the monitoring of all diagnostic gases and water content except hydrogen, and thelowest detection limit may be as low as 2Xl0^(-8) to acetylene with a 2.4-meter-long optical length.

Preparation and performance of fluorescent sensing coating for monitoring corrosion of Al alloy 2024

A kind of fluorescent sensing coating was prepared for monitoring corrosion of aluminum alloys by incorporating phenylfluorone(PF) into acrylic paint as sensing material. The fluorescent dye PF reacts with aluminum ions on corroded aluminum substrate to occur fluorescence quenching observed in UV light. This paint system is sensitive to underlying corrosion processes through reacting with the Al3+ produced by anodic reaction accompanying corrosion. After a certain time, when the samples of Al alloy 2024 coated with PF-acrylic paint were immersed in 1 mol/L NaCl solution, fluorescence quenching spots can be seen with unaided eyes. With the development of corrosion process, the size of fluorescence quenching spots increases. Active corrosion areas on the sample surface were found under the fluorescence quenching spots by optical microscope. The corrosion areas can be observed more clearly by SEM, and many pits are found. This suggests that the fluorescence quenching spots are the sites of produced Al3+ by the anodic reaction of the local attack of the coated Al alloy substrate in the chloride solution and the corrosion process of the coated Al alloy can be monitored on-line by the sensing coating. The sensitivity of this coating system for detection of anodic reaction associated with corrosion was determined by applying constant charge current and measuring the charge, at which fluorescence quenching is detected in the coating with unaided eyes. Visual observation of coated samples can detect fluorescence change resulting from a charge corresponding to an equivalent hemispherical pit with approximate depth of 50 μm.

On-line Monitoring of Epoxy Resin Exposed to Acid Solution

In this study, a new on-line health monitoring technology for the determination of the penetration of environment solution into epoxy resin was pursued. A corrosion sensor including plastic optical fiber and pH indicator was fabricated. The color-change layer of this sensor appeared after immersion in sulfuric acid solution, which could be examined by using optical fiber and spectrophotometer. The results showed that the penetration of sulfuric acid was detected by adding bromophenol blue （BPB） in the corrosion sensor. This system could be applied to on-line health monitoring of chemical equipment structures.

On-line Condition Monitoring and Diagnostic Network System for Rotating Machine Set

Several industrial computers and a server are combined to set up the on-line monitoring and diagnostic system of turbo-generator sets. The main function of the system is to monitor machine sets' running condition. Through analyzing running data, technicians can detect whether there exist faults and where they occur. To share and transmit the dynamic information of the turbo-generator sets, a distributed network system is introduced. NetWare network operating system is used in the LAN (Local Area Network) system. The LAN is extended to realize the sharing of data and remote transmission of information. Furthermore, functions of monitoring and diagnostic clients are listed.

On-line monitoring of insulation quality of high voltage electric power equipment

Discusses on-line monitoring of electric parameters, such as dielectric loss, divulging current, equivalent capacitance and running voltage, and presents an on-line monitoring system of insulation quality, based on monitoring divulging current and dielectric loss of high voltage equipment, and its advantages, such as helping people to discover the hidden problems in a timely manner, to reduce power cut and overhaul and to improve security of power supply.

Corrosion monitoring system design for coating wire of steel in ocean

The monitoring system design used in anti-corrosion of coating wire of steel in ocean were concerned. A corrosion monitoring system adapting to corrosion observation of coating wire of steel was introduced in details, including design and choice of software and hardware. This system will play an important role in the collection, procession, demonstration, deposition and accident alarm of corrosion data of oceanic coating wire of steel.

Research Progress of On-line Monitoring Technology for Electromagnetic Environment of Power Transmission and Transformation Projects

Based on the collection of relevant literature and cases,the research and application status of on-line monitoring technology for electromagnetic environment of power transmission and transformation projects at home and abroad were introduced.Moreover,the problems existing in the on-line monitoring of electromagnetic environment were expounded,and the development prospect was forecasted.

An On-line Monitoring System for Partial Dischargefrom High Voltage Transformer

An on-line monitoring system for partial discharge from high voltage transformer is presented with structure of hardware and principle of software discussed and a new effective method combining DFT with DWT is proposed to get rid of both sinusoidal continuous noise and other external discharges.

Conductivity Method as a New Monitoring Technique for Corrosion and Corrosion Inhibition Processes of Zinc Metal

The electrical conductivity method was successfully applied as a new monitoring technique to monitor the corrosion and corrosion inhibition processes of zinc metal. Measurements of electrical conductivity at 20.0°C of three different corrosive solutions (HCl, NaOH, and NaCl) were performed with two different concentrations (0.10 and 1.00 M) containing zinc sheets in the absence and presence of four different concentrations of sodium lignosulfonate (1.0, 5.0, 10.0, and 20.0 mM). The analysis of curves that illustrates the changes in electrical conductivity of these solutions provides qualitative information about the strength of corrosion as well as the extent of corrosion inhibition behavior. The results obtained from electrical conductivity measurements revealed that sodium lignosulfonate was an effective corrosion inhibitor in acidic medium (for both 0.10 and 1.00 M HCl) in which it converted into lignosulfonic acid, but was less effective in salt and alkaline media.

Analysis and Application of the Synthetic Relative Measuring Method in On-Line Monitoring for Capacitive Equipment in Power Systems

On-line measurement for dielectric loss angle can effectively monitor the insulation condition of capacitive equipment in power systems. Synthetic relative measuring methods not only markedly overcome the shortcomings of traditional absolute measuring methods but also greatly improve the accuracy of dielectric loss angle measurement. However, synthetic relative measuring methods based on two or three pieces of capacitive equipment do not have the characteristic of generality. In this paper, a principle of synthetic relative measuring method is presented. The example of application for synthetic relative methods based on three and four pieces of capacitive equipment running in the same phase is taken to present the failure judgment matrices for N pieces of equipment. According to these matrices, the fault condition of N pieces of capacitive equipment can be watched, which is more general. Then some problems needing to be concerned along with two diagnostic methods used in diagnostic system are introduced. Finally, two programmable flow charts for the two methods are given and corresponding examples demonstrate their feasibility in practice.

Insulation State On-line Monitoring and Running Management of Large Generator

This study presented an insulation state monitoring method for large generator based on radio frequency (RF) technique. As an on-line condition monitor and the precondition of condition-based maintenance (CBM), the RF monitor used the high frequency current mutual inductor to detect the partial discharge signal from neutral wire of stator windings. According to the magnitude of indicative value of RF monitor, a five phase model was also proposed to manage the generator’s running better. The practices show that the proposed method is effective.

Wireless Distributed Monitoring Terminal Used for On-Line Application

A wireless distributed monitoring terminal was designed with embedded Linux used on the basis of ARM board, and an application program was developed for data collection, processing and transmission. Data were collected from the surrounding environment and transmitted to a server via WLAN in the form of Extensible Markup Language (XML) stream, so the terminal had good flexibility to be compatible with different sensors, network devices and information systems from multiple manufacturers.

On-line Batch Process Monitoring and Diagnosing Based on Fisher Discriminant Analysis

A new on-line batch process monitoring and diagnosing approach based on Fisher discriminant analysis （FDA） was proposed. This method does not need to predict the future observations of variables, so it is more sensitive to fault detection and stronger implement for monitoring. In order to improve the monitoring performance, the variables trajectories of batch process are separated into several blocks. The key to the proposed approach for on-line monitoring is to calculate the distance of block data that project to low-dimension Fisher space between new batch and reference batch. Comparing the distance with the predefine threshold, it can be considered whether the batch process is normal or abnormal. Fault diagnosis is performed based on the weights in fault direction calculated by FDA. The proposed method was applied to the simulation model of fed-batch penicillin fermentation and the resuits were compared with those obtained using MPCA. The simulation results clearly show that the on-line monitoring method based on FDA is more efficient than the MPCA.

Monitoring of the Corrosion on a Steel Sheet-Pile Marine Breakwater by Systematic Thickness Measurements

In Quepos, Pacific of Costa Rica, it was finished on 2010 the first phase of a marina, including two mix breakwaters, with rubble mound （rocks and concrete units）, and 25 circular steel sheet piles cofferdam cells, filled with sand and gravel. The maintenance plan, considers tracking sheet pile corrosion, comparing ＂actual＂ against expected rates, checking structural limits, and programming countermeasures if accelerated corrosion is identified. Specific control sections, along the breakwaters, both inside and outside the basin, were established. In each section, thicknesses were measured every meter from the top of the steel cell to seabed using an ultrasonic equipment, and an underwater transducer. Both land crew, and divers for submerged portions, were used. The measurements campaigns are for several years from 2011 to 2016. Sectors of the breakwater with varied corrosion attack levels could be differentiated. Also, corrosion rates and lifespans were estimated, both general for the structures, and specific for each section and level. In turn, this allowed to identify maintenance priorities, defining sites where measures of corrosion protection should initiate, as well, to have confidence in the structural capacity and safety of the breakwaters.