High-strength pipeline steel and large diameter line pipes are often used to increase the capacity of transportation and reduce the cost associated with the construction and operation of long-distance gas pipeline pro...High-strength pipeline steel and large diameter line pipes are often used to increase the capacity of transportation and reduce the cost associated with the construction and operation of long-distance gas pipeline projects. China＇ s initiatives to construct long-distance natural gas pipelines has brought in new opportunities for the development of X80 line pipes. Baosteel has designed the optimum chemical composition of X80 with high niobium and low molybdenum content. In addition, a welding experimental platform and a finite element model （FEM） have supported the development of X80 UOE pipes in an efficient and economical way. The application and recent development of X80 UOE pipes were introduced in this paper. To comply with the requirements of the Second West-East Gas Pipeline Project （2^nd WEPP ）, X80 pipeline steel with low carbon bainite microstructure was developed by utilizing the optimized composition and TMCP process. The matching welding material, welding procedure and UOE forming processes for 1 219mm outside diameter X80 UOE pipes were also developed. More than 340 000 t of X80 UOE pipes were produced and applied in the 2^nd WEPP. Furthermore, to meet the prospective demand for long-distance gas pipelines with an annual transportation capacity of over 40 billion m3 ,larger size X80 UOE pipes with 1 422 mm OD × 30. 8 mm WT were trial produced recently. DWTT performance, the main technical challenge for heavier wall pipes, was improved by using optimized microstructural design. The newly developed X80 pipes can be potentially used for larger transportation capacity pipelines in China.展开更多
Based on laser-scanned measuring technology, a met ho d of on-line dynamic non-contact measurement and feedback control of processin g dimension, i.e. the double edges laser-scanned large diameter on-line dynami c mea...Based on laser-scanned measuring technology, a met ho d of on-line dynamic non-contact measurement and feedback control of processin g dimension, i.e. the double edges laser-scanned large diameter on-line dynami c measurement and control system is presented, which can be used to measure diam eter in large-scale machine part processing. In this paper, the working princip le, overall structure and microcomputer real-time control and data processing s ystem of the system are discussed in detail, the method of double edges scanned large diameter dimension measurement and control is theoretically analyzed, its possibility has been verified by experiments of lathing large diameters machine parts by a vertical lathe. The system adopts the measuring scheme of double edge s laser-scanned combined with grating displacement measurement. The two edges c haracteristic information of the measured diameter is given by the double edges laser-scanned measuring system, the non-contact measurement of large diameter dimension is realized to combine with the grating displacement measuring systems . The main controller gives out feedback control signal by means of measured res ults, and controls advance and retreat of lathe tool by the servo-control syste m of a vertical lathe to realize on-line dynamic non-contact measurement and c ontrol in processing.展开更多
This paper presents an on-line measurement method for the diameter and roundness error of balls.An easy-installation rotary scanning system,which integrates the principles of the diameter and the roundness measurement...This paper presents an on-line measurement method for the diameter and roundness error of balls.An easy-installation rotary scanning system,which integrates the principles of the diameter and the roundness measurements,is constructed.The rotary scanning system consists of a rotary stage,a linear stage,and two sensors with a什at probe.Two sensors are initially installed on the linear stage and contact each other.The outputs of two sensors are reset to zero at first.The ball is then mounted on the rotary stage and positioned between two flat probes.The variations of the diameter and the roundness error of the ball at each angular position can be directly recorded by two sensors when the ball is rotated by the rotary stage.Substituting the outputs of two sensors into the proposed mathematical models,the diameter and roundness error can be evaluated.The effects of the alignment error induced by the spindle error of the rotary stage and the titling error and the eccentric error of the ball on the measurement accuracy can be self-separated in the proposed on-line measurement method.A series of experiments are carried out to verify the effectiveness and the capability of the proposed on-line measurement method and the designed rotary scanning system.The designed system is easy to construct both in the laboratory environment and the factory field.展开更多
文摘High-strength pipeline steel and large diameter line pipes are often used to increase the capacity of transportation and reduce the cost associated with the construction and operation of long-distance gas pipeline projects. China＇ s initiatives to construct long-distance natural gas pipelines has brought in new opportunities for the development of X80 line pipes. Baosteel has designed the optimum chemical composition of X80 with high niobium and low molybdenum content. In addition, a welding experimental platform and a finite element model （FEM） have supported the development of X80 UOE pipes in an efficient and economical way. The application and recent development of X80 UOE pipes were introduced in this paper. To comply with the requirements of the Second West-East Gas Pipeline Project （2^nd WEPP ）, X80 pipeline steel with low carbon bainite microstructure was developed by utilizing the optimized composition and TMCP process. The matching welding material, welding procedure and UOE forming processes for 1 219mm outside diameter X80 UOE pipes were also developed. More than 340 000 t of X80 UOE pipes were produced and applied in the 2^nd WEPP. Furthermore, to meet the prospective demand for long-distance gas pipelines with an annual transportation capacity of over 40 billion m3 ,larger size X80 UOE pipes with 1 422 mm OD × 30. 8 mm WT were trial produced recently. DWTT performance, the main technical challenge for heavier wall pipes, was improved by using optimized microstructural design. The newly developed X80 pipes can be potentially used for larger transportation capacity pipelines in China.
文摘Based on laser-scanned measuring technology, a met ho d of on-line dynamic non-contact measurement and feedback control of processin g dimension, i.e. the double edges laser-scanned large diameter on-line dynami c measurement and control system is presented, which can be used to measure diam eter in large-scale machine part processing. In this paper, the working princip le, overall structure and microcomputer real-time control and data processing s ystem of the system are discussed in detail, the method of double edges scanned large diameter dimension measurement and control is theoretically analyzed, its possibility has been verified by experiments of lathing large diameters machine parts by a vertical lathe. The system adopts the measuring scheme of double edge s laser-scanned combined with grating displacement measurement. The two edges c haracteristic information of the measured diameter is given by the double edges laser-scanned measuring system, the non-contact measurement of large diameter dimension is realized to combine with the grating displacement measuring systems . The main controller gives out feedback control signal by means of measured res ults, and controls advance and retreat of lathe tool by the servo-control syste m of a vertical lathe to realize on-line dynamic non-contact measurement and c ontrol in processing.
基金the National Natural Science Foundation of China(51905078)National Key Research and Development Program of China(2018YFB2001400,2017YFF0204800)Fundamental Research Funds for the Central Universities(DUT19RC(4)007).
文摘This paper presents an on-line measurement method for the diameter and roundness error of balls.An easy-installation rotary scanning system,which integrates the principles of the diameter and the roundness measurements,is constructed.The rotary scanning system consists of a rotary stage,a linear stage,and two sensors with a什at probe.Two sensors are initially installed on the linear stage and contact each other.The outputs of two sensors are reset to zero at first.The ball is then mounted on the rotary stage and positioned between two flat probes.The variations of the diameter and the roundness error of the ball at each angular position can be directly recorded by two sensors when the ball is rotated by the rotary stage.Substituting the outputs of two sensors into the proposed mathematical models,the diameter and roundness error can be evaluated.The effects of the alignment error induced by the spindle error of the rotary stage and the titling error and the eccentric error of the ball on the measurement accuracy can be self-separated in the proposed on-line measurement method.A series of experiments are carried out to verify the effectiveness and the capability of the proposed on-line measurement method and the designed rotary scanning system.The designed system is easy to construct both in the laboratory environment and the factory field.
