Significantly Improved High-Temperature Energy Storage Performance of BOPP Films by Coating Nanoscale Inorganic Layer

Biaxially oriented polypropylene(BOPP)is one of the most commonly used commercial capacitor films,but its upper operating temperature is below 105℃due to the sharply increased electrical conduction loss at high temperature.In this study,growing an inorganic nanoscale coating layer onto the BOPP film's surface is proposed to suppress electrical conduction loss at high temperature,as well as increase its upper operating temperature.Four kinds of inorganic coating layers that have different energy band structure and dielectric property are grown onto the both surface of BOPP films,respectively.The effect of inorganic coating layer on the high-temperature energy storage performance has been systematically investigated.The favorable coating layer materials and appropriate thickness enable the BOPP films to have a significant improvement in high-temperature energy storage performance.Specifically,when the aluminum nitride(AIN)acts as a coating layer,the AIN-BOPP-AIN sandwich-structured films possess a discharged energy density of 1.5 J cm^(-3)with an efficiency of 90%at 125℃,accompanying an outstandingly cyclic property.Both the discharged energy density and operation temperature are significantly enhanced,indicating that this efficient and facile method provides an important reference to improve the high-temperature energy storage performance of polymer-based dielectric films.

Preparation and Characterization of Alumina Membranes on Capillary Supports： Effect of Film-coating on Crack-free Membrane Preparation

Ceramic capillary membrane has received much attention due to its relatively high pack density and favorable mechanical strength.However,it is difficult to prepare capillary membrane on its thin support by a dip-coating method.In this study,alumina microfiltration membranes were prepared on the inner surface of alumina capillary support(outer diameter 4 mm,inner diameter 2.5 mm)by a dip-coating method.Scanning electron microscopy(SEM)observation,gas bubble pressure(GBP)method and membrane permeation test were carried out to evaluate membrane performance.Two major effects in preparation of crack-free membrane,capillary filtration and film-coating,upon the thin support were studied.The as-prepared crack-free membrane presents a narrow pore size distribution,a mean pore size of about 0.6μm and a high pure water flux of 86000 L·m -2 ·h -1 ·MPa.It is proved that the membrane thickness should be sufficiently large to overcome the defects of support surface,but it is only one of the prerequisites for the formation of crack-free membrane.Furthermore,it is demonstrated that the capillary filtration effect is greatly restricted for thin capillary support with the dip-coating method and the film-coating effect plays a crucial role in the formation of crack-free membrane.

Interfacial Interaction Between Polyurethane/Poly(Methacrylateco-Styrene) Coating and the Regenerated Cellulose Film

Water-resistant films were prepared by coating the surface of regenerated cellulose films with castor oil-based polyurethane (PU)/ poly-(methacrylate-co-styrene) [P (MA-St)]. The effects of the ratio of PU to P (MA-St) copolymer on tensile strength (dry and wet states), vapor permeability, size stability, and water resistivity of the coated films were studied. The interfacial interaction between cellulose and the PU/P (MA-St) coating was analyzed using infrared (IR), ultraviolet (UV), scanning electron microscopy (SEM), transmission electron microscopy (TEM), differential thermal analysis (DTA), and electron probe microanalysis (EPMA). The results indicated that the mechanical properties and water resistivity of the coated films significantly enhanced, and the biodegradability was displayed, when the ratio of PU to P (MA-St) was 8∶2 by weight. The chemical bonds and hydrogen bonds between the cellulose, PU, and the copolymer exist in the coated films. It is regarded that PU/P (MA-St) semi-interpenetrating polymer networks (IPNs) were formed, and a shared network of PU with both the cellulose and the coating in the coated film occurred simultaneously resulting in a strong bonding between the coating layer and the film.

Biopolymer Films and Coatings in Packaging Applications--A Review of Recent Developments

This review covers the recent developments in the field of biobased packaging materials. Special emphasis is placed on the barrier properties, which are crucial in terms of food packaging. The state-of-the-art of several biopolymers including pectin, starch, chitosan, xylan, galactoglucomannan, lignin and cellulose nanofibrils is discussed. As in most cases the packaging related properties of single layer biopolymer films are inadequate, the thin film coatings, such as sol-gel and ALD (atomic layer deposition), as well as the multilayer coatings are also briefly touched.

THE CURING THEORY OF SILlCONE PAINT AND THE STRUCTURE OF COATING FILM

This paper puts forward the two methods of weightlessness and alkoxyl group content determination to calculate the amount of cross-linking agent after elaborating the curing essence of silicone paint under the action of catalysis , and provides the theoretical basis of fixing the amoount of cross-linking agent accurately and quantitatively. At the same time, the structure of coating film is studied by the use of photoelectronic spectromenter and some other modern technology, and verified in theory. At last, this paper analyses the layer structure and the relationship between it and the coating properties.

Preparation of CuInSe_2 thin films by paste coating

Precursor pastes were obtained by milling Cu-In alloys and Se powders. CulnSe2 thin films were successfully prepared by precursor layers, which were coated using these pastes, and were annealed in a H2 atmosphere. The pastes were tested by laser particle diameter analyzer, simultaneous thermogravimetric and differential thermal analysis instruments （TG-DTA）, and X-ray diffractometry （XRD）. Selenized films were characterized by XRD, scanning electron microscopy （SEM）, and energy dispersive spectroscopy （EDS）. The results indicate that chalcopyrite CuInSe2 is formed at 180℃ and the crystallinity of this phase is improved as the temperature rises. All the CuInSe2 thin films, which were annealed at various temperatures, exhibit the preferred orientation along the （112） plane. The compression of precursor layers before selenization step is one of the most essential factors for the preparation of perfect CuInSe2 thin films.

Carbon Film Coating Used in CdZnTe Crystal Growth

A simple method of carbon film coating used in CdZnTe crystal growth was developed. The optimum parameters were selected. Breakdown of carbon film was commonly seen if Cd reservoir was not used in the crystal growth. The carbon film was in good condition when the vapor pressure of Cd was kept around 0.1 MPa during crystal growth.

Thin film dynamics in coating problems using Onsager principle

A new variational method is proposed to investigate the dynamics of the thin film in a coating flow where a liquid is delivered through a fixed slot gap onto a moving substrate. A simplified ODE system has also been derived for the evolution of the thin film whose thickness hf is asymptotically constant behind the coating front. We calculate the phase diagram as well as the film profiles and approximate the film thickness theoretically, and agreement with the well-known scaling law as Ca2/3 is found.

Effect of substrate curvature on thickness distribution of polydimethylsiloxane thin film in spin coating process

The polymer spin coating is critical in flexible electronic manufaction and micro-electro-mechanical system（MEMS）devices due to its simple operation, and uniformly coated layers. Some researchers focus on the effects of spin coating parameters such as wafer rotating speed, the viscosity of the coating liquid and solvent evaporation on final film thickness.In this work, the influence of substrate curvature on film thickness distribution is considered. A new parameter which represents the edge bead effect ratio（re） is proposed to investigate the influence factor of edge bead effect. Several operation parameters including the curvature of the substrate and the wafer-spin speed are taken into account to study the effects on the film thickness uniformity and edge-bead ratio. The morphologies and film thickness values of the spin-coated PDMS films under various substrate curvatures and coating speeds are measured with laser confocal microscopy. According to the results, both the convex and concave substrate will help to reduce the edge-bead effect significantly and thin film with better surface morphology can be obtained at high spin speed. Additionally, the relationship between the edge-bead ratio and the thin film thickness is like parabolic curve instead of linear dependence. This work may contribute to the mass production of flexible electronic devices.

Preparation and optical properties of Nb-NbN multilayer films as solar selective absorptive coatings

Based on the cermet double layer structure, Nb-NbN multi-layer films for solar selective coatings were deposited by direct current reactive magnetron sputtering. The Nb/Nb-NbN/Al2O3 trilayered structure was deposited on a stainless steel (SS) substrate by using a single niobium target. The expected components were adjusted by changing the gas flowing ratios of Ar: N2. The Al2O3 antireflective layer on the top of the film was produced by r. f. magnetron sputtering using Al2O3 ceramic target. A solar absorptivity of 0.94 and a normal emissivity of 0.16 at room temperature have been achieved for the coating. Thermal vacuum aging to the samples was carried out at 350 and 500 ℃ for 1 h. The results show a good thermal stability. Microstructure and its dependence on temperature of the Nb, NbN and Nb-NbN single layers were investigated, respectively.

Numerical Simulation of the Thin Film Coating Flow in Two-Dimension

Thin film coating is a process of making liquid film cover and deposit base body surface by the way of dipping, spraying, sliding or spin coating, which is a kind of modern surface engineering. It plays an important role in the actual processing, such as improving the surface properties, fine processing, and new surface properties. Analysis of the influence of substrating morphology and fluid flow properties itself on coating fluid motion has an important significance to optimize the thin film coating and improve the quality of the final film. The influence from uneven substrate surface’s geometry configuration on internal motion of the flow field in slip-coating is analyzed by using the FLUENT software as a calculation platform. A two-dimension model of slip coating under isosceles triangle and isosceles trapezoid substrate was established, and thin film coating fluid motions under different configuration parameters were simulated. It is pointed out that the key factor determining the turbulence generation and evolution is the parameter of substrating surface nature. The effects of the change of Reynolds number on turbulent appearance and action area are studied. The velocity contours of fluid field on different substrate surfaces are shown, and the impact of substrate geometry on the backwater region is analyzed.

Nucleation and growth behavior of coating film on Mg–Al–Zn alloy with different surface topographies via plasma electrolytic oxidation

This work was made to investigate how nucleation and growth behavior of the coating film were affected by surface topographies of Mg–Al–Zn alloy substrate during the initial stage of plasma electrolytic oxidation(PEO).To satisfy this end,a single substrate was prepared by mechanical treatment exhibiting rough and smooth regions with an equal area on the surface.The rough region with prominent hills and grooves induced the breakdown of passive film,which was indicated by an early appearance of plasma discharge on the rough region since nucleation of coating film occurred preferentially around the hills.However,the coating film grown on the grooves was somewhat thicker and more porous than the film grown on the hills and smooth regions.This was due to the fact that the growth of the coating film was found to be localized in the presence of rough region,which was in line with the discharge activities.Herein,the nucleation and growth behavior during the initial stage of PEO will be discussed schematically on the basis of microstructural interpretation.

Study progression in application of process analytical technologies on film coating

Film coating is an important unit operation to produce solid dosage forms,thereby,the monitoring of this process is helpful to find problems in time and improve the quality of coated products.Traditional methods adopted to monitor this process include measurement of coating weight gain,performance of disintegration and dissolution test,etc.However,not only do these methods cause destruction to the samples,but also consume time and energy.There have recently emerged the applications of process analytical technologies(PAT)on film coating,especially some novel spectroscopic and imaging technologies,which have the potential to real-time track the progress in film coating and optimize production efficiency.This article gives an overview on the application of such technologies for film coating,with the goal to provide a reference for the further researches.

Preparation Nano-Diamond Film by Sol-Gelled Coating Method for Field Emission Display

The mixture of Nano-graphite and organic vehicles doped to Nano-diamond paste. The suitable paste proportion was found. Nano-diamond film (NDF) was prepared by sol-gel coating method on ITO glass at 3000/min. The field emission characteristics of luminance-current, luminance-voltage and luminance-power of Nano-diamond film were analyzed and tested. Comparing these tested curves, the luminance was well proportional to current was got. Theoretic, the inner resistance of NDF field emission display (FED) consumes electric energy and real voltage change between the cathode and the anode of NDF-FED was very small after electrons emit. So the characteristic of NDF-FED was preferable to describe by luminance-current linear relationship, which was advantageous to device tested and designed.

Diamond Like Carbon Film Deposited on Porous Silicon as Passivation Coating

By depositing diamond like carbon (DLC) film with radio frequency plasma chemical vapor deposition (RFPCVD) method, a new surface passivation technique for photoluminescence porous silicon (PS) has been studied. The surface microstructure and photoelectric properties of both porous silicon and DLC coated PS have been analyzed by using AFM, FTIR and PL spectrotrieters. The results show the DLC film with dense and homogenous nanometer grains can be deposited on the PS used as passivation coating as it can terminate oxide reaction on the surface of the PS. Furthermore, certain ratio of hydrogen existed in the DLC film can be improved to form hydride species on the DLC/PS interface as the centers of the luminescence so that the DLC coating is of benefit not only to the passivation of the PS but also to the improvement of its luminescent intensity.

Structure distortion, optical and electrical properties of ZnO thin films co-doped with Al and Sb by sol-gel spin coating

ZnO thin films co-doped with A1 and Sb with different concentrations and a fixed molar ratio of AlCl3 to SbCl3 at 1：2, are prepared by a sol-gel spin-coating method on glass annealed at 550 ℃ for 2 h in air. The x-ray diffraction results confirm that the ZnO thin films co-doped with Al distortion, and the biaxial stresses are 1.03× 10^8. 3.26× 10^8 and Sb are of wurtzite hexagonal ZnO with a very small 5.23 × 10^8, and 6.97× 10^8 Pa, corresponding to those of the ZnO thin films co-doped with Al and Sb in concentrations of 1.5, 3.0, 4.5, 6.0 at% respectively. The optical properties reveal that the ZnO thin films co-doped with Al and Sb have obviously enhanced transmittance in the visible region. The electrical properties show that ZnO thin film co-doped with Al and Sb in a concentration of 1.5 at% has a lowest resistivity of 2.5 Ω·cm.

Structural, Optical and Luminescence Properties of ZnO Thin Films Prepared by Sol-Gel Spin-Coating Method： Effect of Precursor Concentration

Transparent zinc oxide（ZnO） thin films are fabricated by a simple sol-gel spin-coating technique on glass substrates with different solution concentrations（0.3-1.2 M） using zinc acetate dehydrate [Zn（CH_3COO）_2·2H_2O] as precursor and isopropanol and monoethanolamine（MEA） as solvent and stabilizer, respectively. The molar ratio of zinc acetate dehydrate to MEA is 1.0. X-ray diffraction, ultraviolet-visible spectroscopy and photoluminescence spectroscopy are employed to investigate the effect of solution concentration on the structural and optical properties of the ZnO thin films. The obtained results of all thin films are discussed in detail and are compared with other experimental data.

Electrochemical Properties of Poly(ethylene oxide)(PEO) Doped TiO_2-PEO Films Prepared by Sol-gel Dip Coating Technique

PEO modified Ti02 -PEO organic-inorganic hybrid thin films were prepared via, sol-gel dipping process on glass substrate pre-coated with ITO. The preparation parameters were studied. Electrochemical and optical properties of the films were characterized by cyclic voltammetric response and visible transmittance. X-ray diffraction (XRD) was used to determined the crystalline structure of the gel. The results show the sols added with PEO have acceptable stable periods for practical use. The PEO modified optical transitivity of the hybrid films has heavy effects on the crystallization of TiO2 during structural evolution because of the interaction between PEO and Ti02 . PEO-TiO2 films have better electrochemical activity than the TiO2 equivalent behaved as higher Li + insertion/extraction current density and cyclic reversibility.

Magnetic Properties of Nanometer-Scale NiZnCu Ferrite Thin Films Fabricated by Spray-Spin-Heating-Coating Method

A new nanometer-scale ferrite thin film with excellent high-frequency characteristics has been developed by the spray-spin-heating-coating method. The effects of the ion synthesis mechanism, chemical stoichiometry, fabrication method, and doping content on the magnetic properties and microstructure of the thin films have been analyzed. The films formed between 75℃ and 90℃ by spray-spin-heating-coating methods was discovered with fine grain size of about 21 nm, high saturation magnetization (4πMs) of about 6.5 kGs, coercivity of about 9.8 Oe, as well as initial permeability of about 14.0. These films can be widely used in radio-frequency integrated circuit devices.