A level set based immersed boundary method for simulation of non-isothermal viscoelastic melt filling process

In this work,the polymer melt filling process is simulated by using a coupled finite volume and levelset based immersed boundary(LSIB)method.Firstly,based on a shape level set(LS)function to represent the mold boundary,a LSIB method is developed to model the complex mold walls.Then the nonisothermal melt filling process is simulated based on nonNewtonian viscoelastic equations with different Reynolds numbers in a circular cavity with a solid core,and the effects of Reynolds number on the flow patterns of polymer melt are presented and compared with each other.And then for a true polymer melt with a small Reynolds number that varies with melt viscosity,the moving interface,the temperature distributions and the molecular deformation are shown and analyzed in detail.At last,as a commonly used application case,a socket cavity with seven inserts is investigated.The corresponding physical quantities,such as the melt velocity,molecular deformation,normal stresses,first normal stress difference,temperature distributions and frozen layer are analyzed and discussed.The results could provide some predictions and guidance for the polymer processing industry.

Buckling analysis of super-long rock-socketed filling piles in soft soil area by element free Galerkin method

In order to discuss the buckling stability of super-long rock-socketed filling piles widely used in bridge engineering in soft soil area such as Dongting Lake, the second stability type was adopted instead of traditional first type, and a newly invented numerical analysis method, i.e. the element-free Galerkin method (EFGM), was introduced to consider the non-concordant deformation and nonlinearity of the pile-soil interface. Then, based on the nonlinear elastic-ideal plastic pile-soil interface model, a nonlinear iterative algorithm was given to analyze the pile-soil interaction, and a program for buckling analysis of piles by the EFGM (PBAP-EFGM) and arc length method was worked out as well. The application results in an engineering example show that, the shape of pile top load-settlement curve obtained by the program agrees well with the measured one, of which the difference may be caused mainly by those uncertain factors such as possible initial defects of pile shaft and the eccentric loading during the test process. However, the calculated critical load is very close with the measured ultimate load of the test pile, and the corresponding relative error is only 5.6%, far better than the calculated values by linear and nonlinear incremental buckling analysis (with a greater relative error of 37.0% and 15.4% respectively), which also verifies the rationality and feasibility of the present method.

Fluidity Influencing Factor Analysis and Ratio Optimization of New Filling Slurry Based on the Response Surface Method

The filling mining method is important in realizing the green mining of mineral resources.Aiming at the problems of land resource occupation,environmental pollution,and rational utilization of coal-based solid wastes such as coal gangue,fly ash,and desulfurization gypsum,a new paste filling material was developed with coal gangue,fly ash,and desulfurization gypsum as raw materials.The microstructure of the raw materials was analyzed by XRD and SEM.Combined with the Box-Behnken experimental design,the effect of each component on the fluidity of the filling slurry was analyzed through the response surface analysis.The significance of each component on its bleeding and fluidity was determined,and the optimal ratio of the filling slurry was obtained.Experimental results show that the microcosmic morphology of coal gangue,desulfurization gypsum,and gasification slag presents an irregular block and rough particle surface;the microcosmic morphology of fly ash and bottom slag presents first out spherical or quasi spherical particles.Moreover,obvious sintering traces exist on the surface of the bottom slag.The main crystal mineral of coal gangue and fly ash is SiO_(2),the desulfurization gypsum is composed of Ca(SO_(4))(H_(2)O)and Ca(CO_(3))crystal minerals,the gasification slag is composed of carbon and nitrogen compounds,and the main crystal mineral components in the bottom slag sample are SiO_(2) and Al_(x)Si_(y)O_(z) compounds.The order of significance of each key factor on slurry fluidity is as follows:C(desulfurization gypsum)>D(gasification slag and bottom slag 1:1)>A(coal gangue)>B(fly ash).The order of the significance of each key factor on slurry bleeding is as follows:B(fly ash)>C(desulfurization gypsum)>D(gasification slag and bottom slag 1:1)>A(coal gangue).Considering the material preparation,field application,and other conditions,the mass percentage of each factor content of the new paste filling material is as follows:49.5%coal gangue,8.3%fly ash,4.1%desulfurization gypsum,6.2%gasification slag,and 6.2%bottom slag.

Effectiveness of one-to-one feedback methods of teaching with proper metered-dose inhaler technique and correcting errors in chronic obstructive lung disease patients

Objective:To determine the most common mistakes made during the use of a metered-dose inhaler(MDI),and the effect of the repeated trainings performed with demonstration method by providing one-to-one feedback on these mistakes.Methods:This is a quasi-experimental study with a control group.A total of 100 chronic obstructive pulmonary disease(COPD)patients(50 in the control group and 50 in the experimental group)were included in the research.“Patient Information Form(PIF)”(to determine the descriptive characteristics of patients)through the face-to-face interview method,using“MDI Skill Assessment Form”(MDISAF)(it is composed of 10 skill steps about the use of MDI)through observation method was used.Patients in both the groups were asked to use MDI and their abilities regarding use of MDI were assessed.Then in the intervention group,usage of MDI was explained by a nurse via demonstration and placebo MDI.Trainings were repeated on days 1,3,and 5 as from hospitalization of the patient.In the intervention group,three methods were used in this study:“face-to-face training,”“one-to-one,”and“with feedbacks and repeated.”Routine training regarding use of MDI was given by the nurses in the clinic to patients in the control group.The use of an MDI was assessed using MDISAF before training and after the training on the first,third and fifth days of hospitalization.On the seventh day,the last measurement was performed.Percentage,chi square,and mean were used to assess the data.Results:After repetitive training with one-to-one feedback,several differences between the groups in favor of the experimental group were found in 7 of the 10 skill levels of the MDI.There was a significant difference after“training”between the groups in the third,fourth,fifth,sixth,seventh,eighth and ninth MDI steps in posttest measurement(P<0.05).Evaluating the skills of the groups to use MDI from pretest to posttest,it was determined that while the intervention group made less mistakes in steps in which mistakes were made mostly,the control group continued to make mistakes.Conclusions:Inhaler technique intervention with repeated,face to face,and one-to-one feedback trainings can significantly enhance the MDI techniques in COPD patients.The patients in the intervention group made less mistakes during MDI application and their application skills improved.It may be asser ted that the training provided to the intervention group was effective for using the device correctly,while the training provided in the clinic for the control group was inadequate.

Application effect of high-density electrical method on detecting artificial filling layer: A case study of Chengjiangshan area of Huaibei City

High-density electrical method has been proved to be an effective method for probing shallow sedimentary layers.It is principally used to identify the boundary between the Quaternary soil layer and bedrock according to the vertical change of apparent resistivity.However,the artificial filling layer has the characteristics of heterogeneity and high porosity,which makes it challenging to detect the artificial filling layer by high-density electrical method.The key to solve this problem is to detect the difference of conductivity between the filling layer and the underlying bedrock.This paper takes the land in Chengjiangshan area of Huaibei City,Anhui Province as the detection target.On the basis of fully analyzing the physical properties of the artificial filling layer,two-dimensional high-density electrical survey and inversion are used to define the thickness of the artificial filling layer.The research shows that the highdensity resistivity method has obvious advantages in delineating the distribution of bedrock and the thickness of the filling layer,and the reliability of the high-density electrical method in the detection of the artificial filling layer,and delineates the scope of the filling layer is verified by the borehole data.

Liquid-Gas Two-Phase Flow Simulation in Mold Filling Process with Level Set Method

Air entrapped in liquid metal during the mold filling process seriously affects the casting quality, thus it is important to track its behavior in the mold cavity. A liquid-gas two-phase flow model is developed to describe the mold filling process and predict the air entrapment defect. The model is based on the combination of SOLA and Level Set Method. The pressure and velocity fields are calculated by SOLA,and the interface movement is simulated by Level Set method as the most common interface tracking method in recent years.In order to validate the feasibility of the model,the liquid-gas two-phase simulation results were tested by the broken dam problem and the S-shaped experiment. Comparison between the experiments and simulation results show that Level Set method might be a very promising tool in two-phase flow simulation during the mold filling process.

Research on a toolpath generation method of NC milling based on space-filling curve

Tool path generated by space-filling curve always turns frequently causing trembling to machine,reducing toollife and affecting workpiece quality. Length and generation time of tool paths are both relatively long. In order to solve these problems,a toolpath generation method of NC milling based on space-filling curve is proposed. First,T-spline surface is regarded as the modeling surface,the grid,which is based on the limited scallop-height,can be got in the parameter space,and the influence value of grid node is determined. Second,a box is defined and planned,and the tool paths are got preliminarily,which is based on minimal spanning tree; Finally,based on an improved chamfering algorithm,the whole tool paths are got. A simulation system is developed for computer simulation,and an experiment is carried out to verify the method. The results of simulation and experiment show that the method is effective and feasible,and length and time of the tool paths are reduced.

Simulation of mould filling process using smoothed particle hydrodynamics

The implementation of high pressure die casting （HPDC） filling process modeling based on smoothed particle hydrodynamics （SPH） was discussed. A new treatment of inlet boundary was established by discriminating fluid particles from inlet particles. The roles of artificial viscosity and moving least squares method in the present model were compared in the handling pressure oscillation. The final model was substantiated by simulating filling process in HPDC in both two and three dimensions. The simulated results from SPH and finite difference method （FDM） were compared with the experiments. The results show the former is in a better agreement with experiments. It demonstrates the efficiency and precision of this SPH model in describing flow pattern in filling process.

New numerical algorithm of gas-liquid two-phase flow considering characteristics of liquid metal during mold filling

A new program is developed for gas-liquid two-phase mold filling simulation in casting. The gas fluid, the superheated liquid metal and the liquid metal containing solid grains are assumed to be governed by Navier-Stokes equations and solved through Projection method. The Level set method is used to track the gas-liquid interface boundary. In order to demonstrate the correctness of this new program for simulation of gas-liquid two-phase mold filling in casting, a benchmark filling experiment is simulated （this benchmark test is designed by XU and the filling process is recorded by a 16-mm film camera）. The simulated results agree very well with the experimental results, showing that this new program can be used to properly predicate the gas-liquid two-phase mold filling simulation in casting.

New Method to Measure the Fill Level of the Ball Mill I——Theoretical Analysis and DEM Simulation

The accurate measurement of the fill level in the ball mill has not been resolved because of the interplay of many variable factors, which led the mill to be operated under the uneconomical condition and lost a lot of energy. At present, some methods, such as vibration method and acoustic method, have been applied for measuring the fill level by the researchers. Aiming at the problem of the traditional methods for measuring the fill level, that is, the feature variables of the fill level suffer the influences of the ball load and the water content of the coal, a novel method to measure the fill level is proposed and a possible relation between the fill level and the angular position of the maximum vibration point on the mill shell is investigated. The angular positions of the maximum vibration point on the mill shell for different fill level cases are calculated theoretically under two assumptions, respectively. Meanwhile the charge motions of the mill for different fill level cases are simulated with the discrete element method （DEM）. And the simulation results are verified by comparing the motion trajectories of steel balls and power draft of the mill. The simulated movement trajectories of the outmost layer steel balls in the mill are monitored and analyzed to obtain the angular positions of the maximum vibration point on the mill shell. Both the results of the theoretical calculation and the 3D DEM simulation show that the position of the maximum vibration point on the mill shell moves to a lower angular positions as the fill level decreasing, which provides a new idea for measuring the filllevel accurately.

NUMERICAL SOLUTION OF FLUID-STRUCTURE INTERACTION IN LIQUID-FILLED PIPES BY METHOD OF CHARACTERISTICS

Fluid-structure interaction （FSI） is essentially a dynamic phenomenon and always exists in fluid-filled pipe system. The four-equation model, which has been proved to be effective to describe and predict the phenomenon of FSI due to friction coupling and Poisson coupling being taken into account, is utilized to describe the FSI of fluid-filled pipe system. Terse compatibility equations are educed by the method of characteristics （MOC） to describe the fluid-filled pipe system. To shorten computing time needed to get the solutions under the condition of keeping accuracy requirement, two steps are adopted, firstly the time step Δt and divided number of the straight pipe are optimized, sec-ondly the mesh spacing Δz close to boundary is subdivided in several submeshes automatically ac-cording to the speed gradient of fluid. The mathematical model and arithmetic are validated by com-parisons between simulation solutions of two straight pipe systems and experiment known from lit-erature.

Analytical method for the attitude stability of partially liquid filled spacecraft with flexible appendage

In this paper, the attitude stability of liquid-filled spacecraft with flexible appendage is investigated. The motion of liquid sloshing is modeled as the spherical pendulum, and the flexible appendage is approached by a linear shearing beam. Nonlinear dynamic equations of the coupled system are derived from the Hamiltonian. The stability of the coupled system was analyzed by using the energy-Casimir method, and the nonlinear stability theorem of the coupled spacecraft system was also obtained. Through numerical computation, the correctness of the proposed theorem is verified and the boundary curves of the stable region are presented. The increase of the angular velocity and flexible attachment length will weaken the attitude stability, and the change of the filled ratio of liquid fuel tank has a different influence on the stability of the coupled spacecraft, depending on the different conditions. The attitude stability analysis of the coupled spacecraft system in this context is useful for selecting appropriate parameters in the complex spacecraft design.

Research on Water-Filling Patterns and Countermeasures──A case study of Xiaotun Coal Mine

There are many water-filling factors in Xiaotun Coal Mine, such as effective precipitation, goaf water, mining-induced fissure zone, surface water system, aquifers and tectonics. For different mining levels, the relative importance of these factors is different, and the water-filling condition is changed accordingly. So it is urgent to make it clear for mining. To ensure the safety of mining, we build a system of preventing mine water-filling using detailed AHP (analytical hierarchy process) calculation. This system is based on the analysis of mine water-filling factors in order to define the relative importance of the factors. Decision-makers use it as a strong scientific basis for Xiaotun Coal Mine.The method offered in this paper has been proved to be very applicable.

Mechanism and calculation method of rheological settlement of high-filled embankment

The characteristics of high-filled embankment rheological settlement were analyzed;mechanical calculation model of high-filled embankment rheological settlement during constructing and running period was also put forward.Combining the macroscopic and microscopic deformation properties of the engineering soil grain,its constitutive model was set up and its characters were fully revealed,at the same time,its practical calculation formula under the action of dead-weight load was derived,which is feasible by analysis and comparison.

Recovery of Level Pillar between Open-pit and Underground Mine by Using Underhand Heading Fill Method

The upper part of the Fujia deposit was mined out by open-pit, and the lower part is being mined underground. The level pillar between open-pit and underground mine had a thickness of 24 m, a length of 300 m and a maximum width of 35 in. As the level pillar contained about 5.2 million ton ore of high nickel grade, it was necessary to recover the level pillar. Because of special need of safety, underhand heading cut-and-fill stoping method was used. For the first two layers of heading, the cemented fill materials were a mix of water and high-aluminum-content cement with silicate gelling agent; and for other heading layers, total tailings was added into the fill mix in order to reduce the cement consumption. Finally, the level pillar was recovered successfully.

A Parameter-Free Filled Function for Unconstrained Global Optimization

The filled function method is an approach for finding a global minimum of multi-dimensional functions. With more and more relevant research, it becomes a promising way used in unconstrained global optimization. Some filled functions with one or two parameters have already been suggested. However, there is no certain criterion to choose a parameter appropriately. In this paper, a parameter-free filled function was proposed. The definition of the original filled function and assumptions of the objective function given by Ge were improved according to the presented parameter-free filled function. The algorithm and numerical results of test functions were reported. Conclusions were drawn in the end. Key words global optimization - filled function method - local minimizer MSC 2000 90C30

A New Filled Function with One Parameter to Solve Global Optimization

In this paper, a new filled function with only one parameter is proposed. The main advantages of the new filled function are that it not only can be analyzed easily, but also can be approximated uniformly by a continuously differentiable function. Thus, a minimizer of the proposed filled function can be obtained easily by using a local optimization algorithm. The obtained minimizer is taken as the initial point to minimize the objective function and a better minimizer will be found. By repeating the above processes, we will find a global minimizer at last. The results of numerical experiments show that the new proposed filled function method is effective.

A New Method for Predicting the UL of Circular CFST Columns

Concrete filled steel tube structures have gained booming development in recent decades, especially in China. Simplified methods have been proposed in design codes, such as the Eurocode 4 (EC4) and the China engineering and construction specification (CECS). In EC4, the confinement effect is reasonably related to slenderness and load eccentricity. The CECS method is much straight forward in that the slenderness ratio and load eccentricity are treated as independent reduction factors. To make use of the advantages of both the CECS and the EC4 methods, the CECS method is modified to consider the confinement effect associated with slenderness and load eccentricity. It is shown that the proposed method can predict well the ultimate load capacity of circular section concrete filled steel tube columns.

Geomaterial Constitutive Models in Toe-Shooting Method

For toe-shooting method, geomaterial constitutive models concerned are studied. Analysis shows that, although extensively applied in soil mechanics, due to its angular singularity of yielding surface, the Mohr-Coulomb model is not suitable for numerical simulations in large deformation; in this case the rock-fills may be regarded as the Drucker-Prager model and the seaooze as the Prandtl-Reuss model. By comparing experimental data with numerical results, the constitutive model of the seaooze is numerically verified. It shows that, in high strain rate stage forming the blasting crater, the seaooze behaves as ideal non-compressible fluid, while in low strain rate stage during which the reck-fills flow to the blasting crater, the viscosity of the seaooze is negligible.