A method to extract inclusion particles from solid steel by electrolysis with organic electrolyte solution was introduced; meanwhile, thermodynamics of inclusion formation was calculated using FaetSage software. The r...A method to extract inclusion particles from solid steel by electrolysis with organic electrolyte solution was introduced; meanwhile, thermodynamics of inclusion formation was calculated using FaetSage software. The results showed that there were two kinds of inclusions in the billet, i.e. Al2O3-MnO-SiO2-MnS (AMS-MnS) and Al2O3- MnO-SiO2 (AMS). Most of AMS-MnS inclusion particles, with diameter of 10--30 μm, showed three-layer structures: SiO2-rich core with a small quantity of Mn, intermediate AMS layer, and MnS outer layer containing small quanti- ties of A1 and O. Most AMS inclusion particles were 50--90 μm and exhibited homogeneous composition. Thermo- dynamic results indicated that SiO2-rich core could form firstly by Si reacting with O in molten steel at temperatures above 1 923 K during Si-Fe alloy addition, and then, the SiO2-rich core could react with Mn and Al to form liquid AMS enveloping the SiO2 rich core at 1823- 1873 K. MnS began to precipitate from AMS when temperature reached 1 728 K. Liquid AMS could form by coupled reaction among Si, Mn, Al and O in molten steel.展开更多
基金Item Sponsored by National Natural Science Foundation of China(51004054)Foundation from Liaoning Province Education Department of China(L2013127)
文摘A method to extract inclusion particles from solid steel by electrolysis with organic electrolyte solution was introduced; meanwhile, thermodynamics of inclusion formation was calculated using FaetSage software. The results showed that there were two kinds of inclusions in the billet, i.e. Al2O3-MnO-SiO2-MnS (AMS-MnS) and Al2O3- MnO-SiO2 (AMS). Most of AMS-MnS inclusion particles, with diameter of 10--30 μm, showed three-layer structures: SiO2-rich core with a small quantity of Mn, intermediate AMS layer, and MnS outer layer containing small quanti- ties of A1 and O. Most AMS inclusion particles were 50--90 μm and exhibited homogeneous composition. Thermo- dynamic results indicated that SiO2-rich core could form firstly by Si reacting with O in molten steel at temperatures above 1 923 K during Si-Fe alloy addition, and then, the SiO2-rich core could react with Mn and Al to form liquid AMS enveloping the SiO2 rich core at 1823- 1873 K. MnS began to precipitate from AMS when temperature reached 1 728 K. Liquid AMS could form by coupled reaction among Si, Mn, Al and O in molten steel.