Fast Evaluation of Degradation Degree of Organic Coatings by Analyzing Electrochemical Impedance Spectroscopy Data

The degradation coefficient is proposed to evaluate the degradation degree of organic coatings by directly anaIyzing the Bode plots of the electrochemical impedance spectroscopy （EIS） data. This paper investigated the degradation of phenolic epoxy coating/tinplate system by EIS and the degradation coefficient value, which correlates well with the results of breakpoint frequency and variation of phase angle at 10 Hz. Furthermore, the degradation process was confirmed by scanning electron microscope （SEM） and scanning probe microscopy （SPM）. It is concluded that degradation coefficient can be used for the fast evaluation of degradation degree of organic coatings in practical appli- cations.

Corrosion Protection of AM50 Magnesium Alloy by Nafion/DMSO Organic Coatings

The effectiveness of the corrosion protection of Nafion/Dimethysulfoxid （DMSO） organic coatings for AM50 magnesium alloy prepared by simple immersion and heat treatment was investigated. Its corrosion resistance and morphologies of the Nafion/DMSO organic coatings were studied by electrochemical corrosion testing and optical microscopy. The results show that Nafion/DMSO organic coatings can improve the corrosion resistance of AM50 magnesium alloy effectively. Also, the corrosion resistance increases with the surface density of the organic coatings.

Failure behavior of protective organic coatings under corrosive conditions

Recent research activities on the formation of micro-defects and porosity in organic coatings were reviewed. The mechanisms of aggressive ionic conduction through organic coatings were analyzed. The micro-mechanisms for the failure behavior of coatings under corrosive environments were discussed in detail. These mechanisms included blistering (i. e. osmotic blistering, anodic blistering and cathodic blistering) in the coating, wet-adhesion loss at the substrate/coating interface, cathodic delamination of coating from the substrate. Based on these researches, it was found that the failure behavior of organic coatings is closely related to the micro-defects in coatings, regardless of the failure mode. Additionally, the general failure mode of a coating system was proposed to interpret the failure behavior of organic in corrosion environments. The topics discussed can provide some insights into the development of a methodology for designing fail-safe coating systems.

Effect of Organic Coating Corrosion Inhibitor on Protection of Reinforced Mortar

Corrosion of reinforced concrete is the most important cause of concrete structure deterioration. In the present study, the protective effect of the reinforcement mortars against corrosion is examined. In particular, the chloride penetration resistance on reinforced cement mortars using organic coating as additive containing was studied. The aforementioned additive consists of corrosion inhibitor for protection of steel rebars against pitting corrosion. For the experimental procedure, four (4) different types of reinforced mortars were prepared. The corrosion protection of the additive was evaluated by electrochemical methods, (linear polarization resistance, Half-cell Potential Resistance and Electrochemical Impedance Spectroscopy). In addition, the mass loss of steel rebars against time of partially immersed in NaCl solution was carried out in the lab. The experimental results showed that in all examined cases the organic coating provides anticorrosion protection on steel rebars against chlorides.

Nafion/polypyrrole and Nafion/DMSO Organic Coatings for Magnesium Protection

Nafion/polypyrrole and Nafion/Dimethysulfoxid （DMSO） organic coatings were prepared on the surface of pure magnesium by simple immersion and heat treatment. The morphologies and corrosion resistance of the organic coatings were investigated by using optical microscopy and electrochemical corrosion testing, respectively. It is shown that Nafion/polypyrrole organic coatings resulted in the corrosion resistance of magnesium decreasing; while Nafion/DMSO organic coatings can effectively improve the corrosion resistance of magnesium. Also, the corrosion resistance increased with the thickness of the Nafion/DMSO organic coating increased.

Lifetime prediction and failure analysis of organic coatings by EIS

Organic coatings are widely used to control the corrosion of steel structure. The anticorrosive property of these coatings depends on their barrier properties, making a separation between the corrosive medium and the substrate. But unavoidable completely small pores, cracks and other defects in organic coatings may cause ions, water, gases, and other corrosive species penetrate and distribute in the coatings, causing accumulation and swelling of coatings, so leading to the degradation of coatings. In addition, water affects the permeation of oxygen and other corrosive medium, consequently the presence of such substances at coating-metal interface promotes corrosion of metal substrate. So the absorbability of the coatings to water may be one of the most important factors in undercoating corrosion. In recent years, electrochemical impedance spectroscopy (EIS) has been established and frequently used as a non-destructive testing method for assessing the performance of organic coatings, especially for the determination of the water content in organic coatings, since the capacitance of the coatings is sensitive to the penetration of water. So from EIS it can extract a wealth of information on the electrochemical corrosion of coated steels, especially, it can be utilized to assess organic coatings used under particular surroundings. The principle, methods and application of EIS on evaluating life-span and analyzing failure mechanism of organic coatings are also introduced briefly. Combining other analysis techniques such as XRD, SEM and FTIR with electrochemical technique, it will blaze a way in studying degradation mechanism of organic coatings and estimating their lifetime.

Volatile Organic Compound Emissions from Surface Coating Facilities: Characterization of Facilities, Estimation of Emission Rates, and Dispersion Modeling of Off-Site Impacts

Surface coating facilities are major sources of volatile organic compounds (VOCs) in urban areas. These VOCs can contribute to ground-level ozone formation, and many are hazardous air pollutants (HAPs), including xylene, ethylbenzene, and toluene. This project was conducted in order to provide information for updating the Texas Commission on Environmental Quality (TCEQ), USA, permit by rule for Surface Coating Facilities. Project objectives were: 1) To develop a database of information regarding surface coating facilities in Texas;2) To estimate maximum emission rates for various VOC species from surface coating facilities in Texas;3) To conduct dispersion modeling to estimate off-site impacts from surface coating facilities. The database was developed using 286 TCEQ permit files authorizing surface coating facilities in Texas during 2006 and 2007. The database was designed to include information important for estimating emission rates, and for using as inputs to the dispersion model. Hourly and annual emissions of volatile organic compounds (VOCs), particulate matter (PM), and exempt solvents (ES) were calculated for each permitted entity/ company in the database, according to equations given by TCEQ. Dispersion modeling was then conducted for 3 facility configurations (worst-case stack height, good practice stack height, and fugitive emissions), for urban and rural dispersion parameters, for 8-hour and 24-hour operating scenarios, and for 1-hour, 24-hour, and annual averaging times, for a total of 36 scenarios. The highest modeled concentrations were for the worst-case stack height, rural dispersion parameters, 24-hour operation scenario, and 1-hour averaging time. 108 specific chemical species, which are components of surface coatings, were identified as candidates for further health impacts review.

Organic-magnesium complex conversion coating on AZ91D magnesium alloy

An organic-magnesium complex conversion(OMCC)coating on AZ91D magnesium alloy was obtained by treating in a solution containing organic compounds.SEM,FESEM and XPS were used to examine the surface morphology,thickness and structure of the conversion coatings.The results show that the continuous and uniform conversion coating is deposited on AZ91D alloy and the main component of the coatings is organic compound containing benzene ring,which forms a chemical bond with magnesium.The polarization measurement and salt spray test show that the corrosion resistance of the conversion coating is much higher than that of traditional chromate conversion coating.

Ground-based investigation of atomic oxygen effects on naked Ag and Ag with protective organic coatings

Protective behavior of organic coatings of alkyd, epoxy, urethane and siloxane applied to silver solar cell interconnects and erosion of Ag were investigated by exposure experiments to ground simulation atomic oxygen (AO). Evaluations of their protective properties were made through assessing their mass change characteristics, chemical and physical changes to AO attack. The specimens after exposure were analyzed with SEM/EDAX and XPS. The results indicated that the silver is heavily etched, some coatings such as epoxy, alkyd, urethane are seriously degraded or removed as volatile oxides and the morphology of coatings changed. It is evident that siloxane coatings have excellent properties for anti-AO attack. The erosion product consists of silicon dioxide layer of compact texture and is left on the surface to provide adequate protection from further attack by the energetic AO.

Performace of a Kind of Organic Emulsion Coated Phosphogypsum Particles

The phosphogypsum particles coated with organic emulsion were prepared by coating three kinds of organic emulsion of silicone-acrylic,styrene-acrylic and acrylic.The structure and mineralogical characteristics,acid and alkali resistance,water resistance and dissociation degree of coated phosphogypsum were studied by means of SEM-EDAX,optical microscope,gravimetric analysis and chemical detection.The results showed that the initial emulsion can be used directly for coating and granulation of phosphogypsum.The spray re-coating was carried out by using diluted emulsion with the water-to-emulsion mass ratio of 1∶1.The organic emulsion coated phosphogypsum crystal can be clearly observed,and the mixing zone at internal boundary between the organic emulsion and phosphogypsum crystal was distinguishable under the optical microscope.SEM photos showed that the surface of coated phosphogypsum particles was smooth.And the basic elements of C,O,S and Ca can be detected by EDAX.Organic emulsion can be solidified into film-network between the phosphogypsum crystals inside of the coated particles,and it can play a protective role in improving the acid resistance,alkali resistance and water resistance of phosphogypsum,and reduce the degree of dissociation of phosphogypsum in water.

Effect of surface roughness on the surface lubrication performance of galvanized steel sheets with a self-lubricated coating

Four kinds of galvanized steel sheets having different surface roughness values were used to prepare the steel sheets with a self-lubricated coating. The effects of surface roughness on the surface lubrication performance of the steel sheets were examined using a friction coefficient tester. Results revealed large dynamic friction coefficients for the galvanized steel sheets, which increased remarkably with surface roughness. Once the self-lubricated coating was applied, significant drops in the dynamic friction coefficients were measured. After the first stage of the friction test,the coefficients were almost unchanged, which reflected a weak dependence on the surface roughness of the self-lubricated steel sheets. However, the dynamic friction coefficients gradually increased as the test progressed, where these increase clearly correlated with the surface roughness of the self-lubricated steel sheets.

The Production of Organic-Inorganic Compound Film-Coated Urea and the Characteristics of Its Nutrient Release

The effect of different concentrations of natural macromolecular compound on the characteristics of nutrient release in the membrane materials of organic-inorganic compound film-coated urea was discussed, and the optimal concentrations for better nutrient release was proposed. The characteristics of nutrient release of film-coated urea were evaluated by soil column leaching experiment. Organic-inorganic compound film-coated urea showed good characteristics of nutrient release, which could be well simulated by Logistic curve. The two parameters in this curve, a and r, can be used to present nutrient release of film-coated urea, and followed the order of B 〉 C 〉 A and C 〈 B 〈 A, respectively, indicating that the release was stronger with the increasing concentration of natural macromolecular compound in the membrane, which implied better controllability of nutrient release. The concentration of 5% of natural macromolecular compound showed better characteristic of nutrient release and can be utilized as a membrane material combined with inorganic mineral powders to develop film-coated slow-release fertilizer.

Growth and Characterization of Doped CeO_2 Buffers on Ni-W Substrates for Coated Conductors Using Metal Organic Deposition Method

CeO2 and Ce0.8M0.2O2-d films （M = Mn, Y, Gd, Sm, Nd and La） with （00l） preferred orientation have been prepared on biaxially textured Ni-W substrates by metal organic decomposition （MOD） method. The factors influencing the formation of cracks on the surface of these CeO2 and doped CeO2 films on Ni-W substrates were explored by X-ray diffraction （XRD）, scanning electron microscopy （SEM） analysis, atomic force microscopy （AFM） and differential scanning calorimetry （DSC）. The results indicate that many factors, such as the change of the ionic radii of doping cations, the transformation of crystal structure and the formation of oxygen vacancies in lattices at high annealing temperature, may be related to the formation of cracks on the surface of these films. However, the crack formation shows no dependence on the crystal lattice mismatch degree of the films with Ni-W substrates. Moreover, the suppression of surface cracks is related to the change of intrinsic elasticity of CeO2 film with doping of cations with a larger radius. SEM and AFM investigations of Ce0.8M0.2O2-d （M = Y, Gd, Sm, Nd and La） films reveal the dense, smooth and crack-free microstructure, and their lattice parameters match well with that of YBCO, illuminating that they are potentially suitable to be as buffer layer, especially as cap layer in multi-layer architecture of buffer layer for coated conductors.

The development of advanced Cr-free organic composite coated electrogalvanized steel sheet with excellent grounding property

In recent years,the concern about environmental protection is increasing on a world scale.Major manufacturers of home appliances and OA equipment have introduced so-called 'green procurement schemes' for reducing environmentally harmful substances in manufacturing process and end products. Under such background,a new type of chromate-free organic composite coated electro-galvanized steel sheet with high conductivity was developed by Baosteel,which meets the EU RoHS Directive(Restriction of the Hazardous Substances) and other related laws and regulations on environmental safety.It also provides excellent surface electrical conductivity,corrosion resistance,fingerprint resistance,solvent resistance,coating adhesion, heat resistance,formability and other special properties to meet the demand of manufacture's process of OA machine. Compared with previously developed anti-fingerprinting coated electro-galvanized steel sheet,this newly developed product has a good balance between high corrosion resistance(time to 5%white rust in salt spray test is 120 h for flat panel and 72 h for worked potion) and conductivity(surface electro-resistivity in accordance with LOREAST is less than 0.1 milliohm ) due to the special design of coating's structure.Besides,It also provides the properties of grounding and shielding against electromagnetic waves.The evaluation of surface performances of new product showed that it is comparable or even better than the similar products. Currently,the newly developed product has been commercialized. In this paper,the major properties are discussed,such as corrosion resistance,surface electrical conductivity, fingerprint resistance,solvent resistance,coating adhesion(ink/melamine alkyd paint),heat resistance and formability.Furthermore,the application is also briefly described.

Application and Properties of Organic Emulsion Coated Phosphogypsum in Aluminous Rock Based Mineral Polymer Composite

A polarizing microscope,X-ray diffraction(XRD),fourier transform infrared spectrometer(FTIR),scanning electron microscope and energy dispersive spectrometer(SEM-EDS),X-ray photoelectron spectroscopy(XPS),and micro computed tomography(Micro CT)were used to investigate the relation between the structure and properties of the composite.Meanwhile,the physical properties,mechanical properties and strength mechanism were researched.The experimental results show that the structure and morphology of coated phosphogypsum remain intact in the composite,which shows good compatibility and forms a clear interface layer of transition zone between the coated phosphogypsum and the matrix,conforming to the structure of particle reinforced inorganic composites.The emulsion coated phosphogypsum has a certain strengthening effect on the aluminous rock mineral polymer composite.The compressive strength of the composite can reach 16.5 MPa when the amount of coated phosphogypsum is 40%,and the apparent density is 1.75 g·cm^(-3),which is significantly lower than that of common concrete;the thermal stability of the composite is also improved to a certain extent.Some certain chemical reactions occur in the process of forming the matrix of aluminous rock mineral polymer materials,with a structure of three-dimensional network.The research will provide a new way for the comprehensive utilization of phosphogypsum and low-grade aluminous rock.

Roles of humidity and heat treatment temperatures on YBa_2Cu_3O_(7-x) coated conductors by trifluoroacetic acid-metal organic deposition process

YBa2Cu3O7-x(YBCO) films were fabricated on an LAO substrate using the trifluoroacetic acid-metal organic deposition(TFA-MOD) method and the effects of the humidity and heat treatment temperatures on the microstructure,degree of texture and critical properties of the films were evaluated.In order to understand the combined effects of the humidity and the calcining and firing temperatures on critical properties,heat-treatment was performed at various temperatures with the other processing variables fixed.The films were calcined at 400-430 ℃ and fired at 750-800 ℃ in a 0-12.1% humidified Ar-O2 atmosphere.The texture was determined by pole-figure analysis.The amount of the BaF2 phase was effectively reduced and a sharp and strong biaxial texture was formed under a humidified atmosphere,which led to increased critical properties.In addition,the microstructure varied significantly with firing temperature but changed little with calcining temperature.The highest IC of 40 A/cm-width,which corresponds to JC value of 1.8 MA/cm2,was obtained for the films fired at 775 ℃(in 12.1% humidity) after calcining at 400-430 ℃.It is likely that the highest IC value is due to the formation of a more pure YBCO phase,c-axis grains,and a denser microstructure.

Preparation and tribological performances of Ni-P-multi-walled carbon nanotubes composite coatings

Multi-walled carbon nanotubes （MWNTs） were wet-milled in the presence of ammonia and cationic surfactant and then used as reinforcements to prepare Ni-P-MWNTs composite coatings by electroless plating. The tribological performances of the composite coatings under dry condition were investigated in comparison with 45 steel and conventional Ni-P coating, Micrographs show that short MWNTs with uniform length and open tips were obtained through the wet-milling process. The results of wear test reveal that the Ni-P-MWNTs composite coatings posses much better friction reduction and anti-wear performances when compared with 45 steel and Ni-P coating. Within the MWNTs content range of 0.74%-1.97%, the friction coefficient and the volume wear rate of the composite coatings decrease gradually and reach the minimum values of 0.08 and 6.22x10-15 m3/（N.m）, respectively. The excellent tribological performances of the composite coatings can be attributed to the introduction of MWNTs, which play both roles of reinforcements and solid lubricant during the wear process.

Effect of wear conditions on tribological properties of electrolessly-deposited Ni-P-Gr-SiC hybrid composite coating

The friction and wear properties of the electrolessly-deposited Ni-P-Gr-SiC composites were investigated. The effects of graphite content, load and rotation speed on the friction coefficient and wear resistance of the composite coatings were mainly investigated. The worn surface and cross section of the coatings were characterized by scanning electron microscopy and energy-dispersive X-ray analysis. The results show that the composite coatings reveal good antifriction and wear resistance due to the synergic effect of graphite and SiC particles. The formation of graphite-rich mechanically mixed layer （GRMML） on the surface of Ni-P-Gr-SiC coating contributes to the good tribological behavior of the wear counterparts and SiC particles play a load bearing role in protecting GRMML from shearing easily.

Nontoxic Marine Anti-fouling Coating Containing Capsaicin

This paper summarizes a nontoxic Anti-fouling coating utilizing capsaicin as an anti-fouling agent. The capsaicin constituent used in the coating has a rating from about 100 000 to about 1 500 000 Scoville Heat Units. The capsaicin is mixed with a silicon dioxide and then solubilized into a free-flowing homogeneous liquid oleoresin composition by adding a solvent to increase solubility and facilitate mixing. The oleoresin capsaicin liquid solution is mixed with a suitable corrosion resistant epoxy resin, which is then mixed with a hardening catalyst and applied to the surface to be treated.

Investigation on Fe,Mn,Zn,Cu,Pb and Cd fractions in the natural surface coating samples and surficial sediments in the Songhua River,China

Natural surface coating samples （NSCSs） from the surface of shingles and surficial sediments （SSs） in the Songhua River, China were employed to investigate the relationship between NSCSs and SSs in fractions of heavy metals （Fe, Mn, Zn, Cu, Pb, and Cd） using the modified sequential extraction procedure （MSEP）. The results show that the differences between NSCSs and SSs in Fe fi＇actions were insignificant and Fe was dominantly present as residual phase （76.22% for NSCSs and 80.88% for SSs） and Fe-oxides phase （20.33% for NSCSs and 16.15% for SSs）. Significant variation of Mn distribution patterns between NSCSs and SSs was observed with Mn in NSCSs mainly present in Mn-oxides phase （48.27%） and that in SSs present as residual phase （45.44%）. Zn, Cu, Pb and Cd were found dominantly in residual fractions （〉48%）, and next in solid oxides/hydroxides for Zn, Pb and Cd and in easily oxidizable solids/compounds form for Cu, respectively. The heavy metal distribution patterns implied that Fe/Mn oxides both in NSCSs and SSs were more important sinks for binding and adsorption of Zn, Pb and Cd than organic matter （OM）, and inversely, higher affinity of Cu to OM than Fe/Mn oxides in NSCSs and SSs was obtained. Meanwhile, it was found that the distributions of heavy metals in NSCSs and SSs were similar to each other and the pseudo-total concentrations of Zn, Cu, Pb and Cd in NSCSs were greater than those in SSs, highlighting the more importance for NSCSs than SSs in controlling behaviours of heavy metals in aquatic environments.