Insights into the oxidation resistance mechanism and tribological behaviors of multilayered TiSiN/CrVxN hard coatings

In the last decades,vanadium alloyed coatings have been introduced as potential candidates for self-lubrication due to their perfect tribological properties.In this work,the influence of V incorporation on the wear performance and oxidation resistance of TiSiN/CrN film coatings deposited by direct current(DC)reactive magnetron sputtering is investigated.The results show that vanadium incorporation significantly decreases the oxidation resistance of the coatings.In general,two layers are formed during the oxidation process:i)Ti(V)O_(2) on top,followed by a protective layer,which is subdivided into two layers,Cr_(2)O_(3) and Si-O.ii)The diffusion of V controls the oxidation of V-containing coatings.The addition of vanadium improves the wear resistance of coatings,and the wear rate decreases with increasing V content in the coatings;however,the friction coefficient is independent of the chemical composition of the coatings.The wear of the V-containing coatings is driven by polishing wear.

Steam Oxidation Resistance Comparison of Several Silicon Carbide Refractories at Elevated Temperatures

The oxidation tests of different SiC refractories including Si3N4-SiC bricks,Si3N4-Si2N2O-SiC bricks from China(SNO-1),Si3N4-Si2N2O-SiC bricks from overseas(SNO-2),SiAlON-SiC bricks,oxides bonded SiC bricks,self-bonded SiC bricks as well as SiC castables were carried out in the steam atmosphere(1 000 ℃,32 kg·m-3·h-1)for different durations(100,200,300,400 and 500 h).The mass,the volume,the bulk density and the apparent porosity before and after the oxidation were tested.The XRD and SEM analyses were conducted.The results indicate that:(1)under the steam atmosphere condition(1 000 ℃,32 kg·m-3·h-1),as the oxidation time increases from 0 to 500 h,the volume and the mass of the silicon carbide refractories increase,while the bulk density decreases;in terms of the apparent porosity,oxides bonded SiC bricks and SiC castables present an increasing trend,Si3N4-SiC bricks,SiAlON-SiC bricks and self-bonded SiC bricks present an increasing trend first and then a decreasing trend,and Si3N4-Si2N2O-SiC bricks present a decreasing trend or a trend of decreasing first and then increasing;(2)as for Si3N4-Si2N2O-SiC bricks,SNO-1 and SNO-2 have basically the same chemical and phase composition,SNO-2 has the lower mass change rate than SNO-1 during oxidation from 200-500 h,which indicates that SNO-2 has the better steam oxidation resistance than SNO-1.

PREPARATION AND PROPERTIES OF BULK CERAMICS VIA PYROLYSIS OF POLYCARBOSILANE WITH ACTIVE FILLERS II.FLEXURAL STRENGTH AND ANTI-OXIDATIVE PROPERTIES OF ACTIVE FILLER/PCS DERIVED BULK CERAMICS

The flexural strengths and oxidative resistant properties of the ceramics derived from polycarbosilane and active fillers (Ti, TiH 2, TiB 2, Cr, and CrSi 2) were measured and characterized. The introduction of active fillers enhances slightly the flexural strengths, and further densification is required to obtain higher strengths. The oxidative resistant behaviors of the specimens with active fillers are, by means of weight gain in air, poorer compared with those without active fillers.

Preparation of CIP@TiO_(2) composite with broadband electromagnetic wave absorption properties

Scholars aim for the improved impedance matching (Z) of materials while maintaining their excellent wave absorption properties. Based on the hydrolysis characteristics of isopropyl titanate, a simple preparation process for the coating of carbonyl iron powder(CIP) with TiO_(2) was designed. Given the TiO2coating, the Z of the CIP@TiO_(2) composite was adjusted well by decreasing the dielectric constant. Moreover, the interfacial polarization of CIP@TiO_(2) was enhanced. Ultimately, the electromagnetic-wave (EMW) absorption property of the CIP@TiO_(2)composite was improved substantially, the minimum reflection loss reached-46.07 dB, and the effective absorption bandwidth can reach 8 GHz at the composite thickness of 1.5 mm. Moreover, compared with CIP, the oxidation resistance of CIP@TiO_(2)showed remarkable improvement. The results revealed that the oxidation starting temperature of CIP@TiO_(2) as about 400℃,whereas the uncoated CIP had an oxidation starting temperature of approximately 250℃. Moreover, the largest oxidation rate temperature of CIP@TiO_(2) increased to around 550℃. This work opens up a novel strategy for the production of high-performance EMW absorbers via structural design.

Improving mechanical properties and high-temperature oxidation of press hardened steel by adding Cr and Si

This work investigated the effect of Cr and Si on the mechanical properties and oxidation resistance of press hardened steel.Results indicated that the microstructure of the Cr-Si micro-alloyed press hardened steel consisted of lath martensite,M_(23)C_(6)carbides,and retained austenite.The retained austenite and carbides are responsible for the increase in elongation of the micro-alloyed steel.In addition,after oxidation at 930℃for 5 min,the thickness of the oxide scales on the Cr-Si micro-alloyed press hardened steel is less than 5μm,much thinner than 45.50μm-thick oxide scales on 22MnB5.The oxide scales of the Cr-Si micro-alloyed steel are composed of Fe_(2)O_(3),Fe_(3)O_(4),mixed spinel oxide(FeCr_(2)O_(4)and Fe_(2)SiO_(4)),and amorphous SiO_(2).Adding Cr and Si significantly reduces the thickness of the oxide scales and prevents the generation of the FeO phase.Due to the increase of spinel FeCr_(2)O_(4)and Fe_(2)SiO_(4)phase in the inner oxide scale and the amorphous SiO_(2)close to the substrate,the oxidation resistance of the Cr-Si micro-alloyed press hardened steel is improved.

Microwave-assisted Synthesis of Al_(4)SiC_(4) and Its Effect on Properties of MgO-C Refractories

Al_(4)SiC_(4) was synthesized from Al powder, silicon carbide, and graphite by microwave sintering, and characterized by XRD and SEM. Then the synthesized material was added to the magnesia carbon refractory brick to study its effect on the oxidation resistance, apparent porosity, bulk density, elastic modulus, and modulus of rupture. It is found that Al_(4)SiC_(4) can be synthesized by microwave sintering at 1 300 ℃ and the addition of Al_(4)SiC_(4)-containing material as an antioxidant can enhance the oxidation resistance of the magnesia carbon refractory brick.

Effect of Cerium on Microstructures and High Temperature Oxidation Resistance of An Nb-Si System In-Situ Composite

Nb-16Si-24Ti-6Cr-6A1-2Hf-xCe （x =0, 0.05, 0.1,02.5, 0.5, 1 （%, atom fraction）） in situ composites were prepared by arc melting The microstmcture and the effect of rare earth element cerium on 1250℃ oxidation resistance of the composites were investigated with scanning electron microscopy （SEM） and X-ray energy disperse spectrum （EDS）, as well as X-ray diffraction （XRD）. The experimental results showed that the high temperature oxidation resistance of the alloy was improved by adding a proper amount of cerium （Ce）. The effect of Ce was considered as the concurrent of the following three factors： first, the oxide of Ce formed in the interface reduced the internal oxidation rate; second, the lath shaped oxide containing Ce increased the cracking resistance and reduced the expansion of the oxide scale; and third, the decrease of the sificide volume fraction on account of Ce addition reduces the power of the sample resisting oxygen penetration.

MoSi_2 oxidation resistance coatings for Mo_5Si_3/MoSi_2 composites

In order to improve the oxidation resistance properties of 30 at.% Mo5Si3/MoSi2 composite at high temperature in air, a molybdenum disilicide coating was prepared on its surface by a molten salt technology. XRD and SEM analysis showed that only tetragonal MoSi2 phase existed in the coating after being siliconized for 5 h at 900℃. The oxidation film formed on the uncoated sample was not dense, so that oxygen diffused easily through it. The volatilization of MoO3 resulted in the oxidation film separating from the substrate. The MoSi2 coating was proved to be an effective method to prevent 30 at.% Mo5Si3/MoSi2 composites from being oxidized at 1200℃. A dense glassy SiO2 film was formed on the MoSi2 coating surface, which acted as a barrier layer for the diffusion of oxygen atoms to the substrate. The 30at.% MosSi3/MoSi2 composites with a MoSi2 coating showed much better oxidation resistance at high temperature.

IMPROVEMENT OF OXIDATION RESISTANCE AND MECHANICAL PROPERTIES BY THE ADDITION OF YTTRIUM AND SILICON IN A Ni_3Al BASE ALLOY IC6

The oridation resistance at 1100°C of a dirationally solidified Ni3Al base alloy IC6is substantially improved by the addition of yttriurn or yttrium and silicon. The stress rupture property under 1100°C/80MPa is increased by adding proper amounts of yttrium, howevef it decreases bg adding 0.3wt% silicon and 0. 1wt% yttrium at the same time, which may be attributed to the formation of a needle like phase rich in nickel and molybdenum.

Microstructure and oxidation resistance of reactive plasma clad Cr_7C_3/γ-Fe ceramic composite coating

A new type oxidation resistance in situ Cr7 C3/γ-Fe ceramic composite coating was fabricated on hardened and tempered grade C steel by reactive plasma clad with Fe-Cr-C alloy powders. The oxidation resistance of the ceramic composite coating was investigated under the test condition of 900 ℃ and 50 hours. The results indicate that the coating has a rapidly solidified microstructure consisting of blocky primary Cr7 C3 and the inter-blocky Cr7 C3/γ-Fe eutectics and is metallurgically bonded to the hardened and tempered grade C steel substrate. The high temperature oxidation resistance of the coating is up to 1.9 times higher than that of grade C steel. The oxidation kinetics curve of the coating is conforming to the parabolic-rate law equation. The excellent oxidation resistance of the coating is mainly attributed to the continuous oxide films which consist of Cr203 and Fe203. The continuous oxide films can prevent the inner part of the coating from being further oxidized.

Si-Al-Y Co-deposition Coatings Prepared on Ti-Al Alloy for Enhanced High Temperature Oxidation Resistance

Si-Al-Y co-deposition coatings were prepared on Ti-Al alloy by pack cementation processes at 1 050 ℃ for 4 h with different halide activators in the packs for enhancing the high temperature oxidation resistance of Ti-Al alloy. The structure, constituent phases, formation process and oxidation behavior of the coatings were investigated. The experimental results showed that the coatings prepared respectively with NaF and NH_4Cl as activators were composed of a（Ti, X）_5Si_4,（Ti, X）_5Si_3（X represents Nb and Cr）, and TiSi_2 outer layer, a TiAl_2 inner layer and an Al-rich interdiffusion zone. However, the constituent phases changed into TiSi_2 in the outer layer and（Ti, X）_5Si_4 and（Ti, X）_5Si_3 phases were observed in the middle layer of the coating prepared with AlCl_3·6H_2O activator. Among the halide activators studied, the coating prepared with AlCl_3·6H_2O was thicker and denser, which is the only suitable activator for pack Si-Al-Y co-deposition coatings on a Ti-Al alloy. The oxidation results show that the coating can protect the Ti-Al alloy from oxidation at 1000 ℃ in air for at least 80 h. The excellent oxidation resistance of the coating is attributed to the formation of a dense scale mainly consisted of TiO_2, SiO_2 and Al_2O_3.

Effect of Ce^+ Ion Implantation upon Oxidation Resistance of Superalloy K38G

The oxidation behavior (isothermal and cyclic oxidation) of cast superalloy K38G and the effect of Ce^+ ion implantation with dose of 1×10^(17) ions/cm^2 upon its oxidation resistance at 900 and 1000 ℃ in air were investigated. Meanwhile, the influence of Ce^+ implantation on oxidation behavior of K38G with pre-oxide scale at 1000 ℃ in air was compared. The pre-oxidation was performed at 1000 ℃ in static air for 0.25 and 1.5 h, respectively. It is shown that the homogeneous external mixture oxide of rutile TiO_2+Cr_2O_3 and non-continuous internal oxide of Al_2O_3 are formed during the oxidation procedure in all the cases. The isothermal oxidation resistance and the cracking or spallation resistance of superalloy K38G implanted with Ce^+ by both of the two different implantation ways are not improved notably. This may be attributed to the mixed oxide composition characteristics and the blocking effect differences of Ce^+ segregation along the oxide grain boundaries on the transport process for different diffusing ions.

Microstructure and Oxidation Resistance of V Thin Films Deposited by Magnetron Sputtering at Room Temperature

Vanadium films were deposited on Si(100)substrates at room temperature by direct current(DC)magnetron sputtering.The microstructure and surface morphology were studied using scanning electron microscopy(SEM)and atomic force microscope(AFM).The oxidation resistance of films in air was studied using X-ray photoelectron spectroscopy(XPS)and transmission electron microscopy(TEM).The results showed that the amorphous vanadium film with a flatter surface had higher oxidation resistance than the crystalline film when exposed to atmosphere.The rapid formation of the thin oxide layer of amorphous vanadium film could protect the film from sustained oxidation,and the relative reasons were discussed.

Effect of Rare Earths on the Wear Resistance and High Temperature Oxidation Resistance of H13 Steel Surface-Treated with S-N-C Co-diffusion

Steel H13 was put in non toxic salt bath with addition of CeO 2 for co diffusion of sulfur, nitrogen and carbon and followed by oxidation treatment. The effect of rare earths on the improvement of wear resistance and high temperature oxidation resistance of steel H13 was studied using scanning electron microscope, energy dispersive spectrometry and X ray diffraction. The results show that compared to the surface treatment without rare earth addition, the treatment with addition of rare earths improves the wear resistance and high temperature resistance to oxidation of steel H13. Under the conditions of 30 N and 2 h, the wear weight loss was decreased by 40%, and the friction coefficient was reduced from 0 25 to 0 22; whereas for 150 N and 0 2 h, the wear weight loss was decreased by 24%, and the friction coefficient was reduced from 0 35 to 0 32. For the oxidation at 700 ℃ and 4 h, the rate of weight gain decreased to only about 1/30 of that without rare earths.

Effects of composite oxide scale on oxidation resistance of superalloy K273

A Si-containing K273 superalloy was made using intermediate frequency induction furnace in the study. In the testing of oxidation resistance,the oxidation process of the alloy specimens during the testing at 900℃ for 500 h was examined by oxidation weight gain method.The morphology and composition of the oxide scales were determined using scanning electron microscope(SEM)and X-ray diffraction(XRD),respectively.The effects of the transferring of ions and electrons on the oxidation resistance were further analyzed microscopically by semiconductor oxide models.The results show that the composite oxide scales consist of Cr2O3,SiO2 and spinel- type oxide MCr2O4,with flat and compact structure,and fine grains in uniform distribution.All of these endow the superalloy K273 with strong oxidation resistance.The reason for the powerful oxidation resistance of the composite scale is that the formation process of P+N type semiconductor oxide enables to consume most of the surplus negative and positive ions in the oxide scales,which makes the number of the mobile ions and electrons dropped enormously,and the transfer rate of them falls heavily.So the oxidation rate of the metal phase in the alloy matrix is reduced significantly.

Effect of Metallic Zn Powder on Oxidation Resistance of Al_2O_3-C Refractories

Al2O3-C specimens were prepared by using tabular corundum, flaky graphite, Al, Si, and Zn powder as starting materials and phenolic formaldehyde resin as binder. Keeping the mass ratios of tabular corundum, flaky graphite, Al and Si constant, different contents of Zn （0,0. 5%, 1%, 2% and 3% ） were added respectively. The specimens were/teat treated at 120 -220℃ for 24h, and then fired at 1400℃ for 3h in air atmosphere. The mass change rate, thickness of decarburization layer, apparent porosity, bulk density and microstructure of the products were determined and observed by means of SEM and EDX. The results show that the specimen with 2% Zn was characterized by minimum in thickness of decarburization layer and in apparent porosity and maximum in bulk density. Consequently, the specimen with 2% metal Zn is supposed to perform the best oxidation resistance.

Industry experiment & effect of oxidation resistance coating for steel slab

Spraying test were conducted twice before steel slabs were put into the furnace and the effects of the oxidation resistance coating were investigated and verified. By comparing the change of slab weight, rolling force of the roughing mill ＆ finishing mill, thickness of oxide film on the surface slabs by an XL-30 SEM and acid pickling speed of slabs with and without coating,it was found that the oxidization waste in the furnace decreased by 40 percent with the use of the coating and the corresponding yield capacity could increase by 0.2 percent at least. Besides, the thickness of oxide scale film on hot roiled products was reduced by 1.44 micrometers and the acid pickling time was shortened by 6s with the coating technology, while the total rolling force of RM ＆ FM did not changed. Furthermore, the application prospect of this technology was also discussed in this paper.

Steam Oxidation Resistance of Silicon Carbide Castables at Elevated Temperatures

Silicon carbide castables of different SiC contents(86%and 71%,by mass)were prepared using white fused corundum,silicon carbide particles and fines,activated alumina powder,silica fume and pure calcium aluminate cement as main starting materials,heat treating at 1000℃ for 3 h,and oxidizing in steam atmosphere at 1000℃ for different durations(100,200,300,400 and 500 h).The mass and volume before and after oxidation,the bulk density,the apparent porosity and the cold compressive strength were tested.The phase composition and the microstructure before and after oxidation were analyzed by XRD and SEM.The results indicate that:(1)within 300 h of oxidation duration,silicon carbide shows an increasing oxidation rate;however,the oxidation rate is low during 300-500 h of oxidation duration;2)the oxidation rate of the specimen with 71%SiC is slightly higher than the one with 86%SiC;3)with the increasing oxidation degree of silicon carbide,the apparent porosity of the specimens tends to increase,followed by the declining bulk density and cold compressive strength.

Effect of ZrO_2-nitrides Composite Powder Addition on Oxidation Resistance of Al_2O_3-C Refractories

Oxidation of carbon is the main problem or Al2O3 - C refractories. ZrO2 - nitrides composite powder was synthesized through carbothermal reduction and nitridation （CRN） of zircon. The effect of ZrO2 - nitrides composite powder addition on oxidation resistance of the Al2O3 - C refractories was investigated by measuring the thickness of oxidation layer. Phase compositions of the Al2O3 - C refractories before and after oxidation were investigated by X-ray diffraction （ XRD ）. Results show that the oxidation resistance of the Al2O3 - C refractories can be obviously improved by adding the synthesized ZrO2 - nitrides composite powder. The formation of mullite and zircon in the oxidation layer results in the densification of oxidation layer, which prevents oxygen diffusion and bnproves the oxidation resistance of the Al2O3 - C refractories.

Cyclic Oxidation Resistance of In718 Superalloy Treated by Laser Peening

The aim of this study was to improve the cyclic oxidation resistance of In718 superalloy by laser peening（LP）. Specimens were treated by LP from one to three times, respectively. The cyclic oxidation tests at 900 ℃ for periods up to 2 h were conducted. Changes of the top surface morphology and microstructure were analyzed by scanning electron microscope （SEM）, energy-dispersive spectra （EDS）, transmission electron microscope （TEM） and X-ray diffraction technique （XRD）, respectively. The weights were measured between the oxidation cycles to assess the oxidation of the specimens. The top surface microstructure after LP was characterized by highly tangled and dense dislocation arrangements and a high amount of twins. Protective oxidation layer was generated more quickly on the surface treated by LP. The average oxidation rate was about 50 % lower. A tiny homogeneous oxidation layer containing （Fe,Cr）2O3, NiCrO3 and Ni（A1,Cr）2O4 spinel was generated on the surface. The experimental results of cyclic oxidation tests show that specimens treated by LP have a better high temperature oxidation resistance, and the antistrip performance of the oxidation layer improves. Moreover, the effects of LP are strengthened with the increase of laser peening.