Inherent relationship between process parameters,crystallization and mechanical properties of continuous carbon fiber reinforced PEEK composites

High-performance thermoplastic composites have been developed as significant structural materials for cutting-edge equipment in the aerospace and defence fields.However,the internal mechanism of processing parameters on mechanical properties in the manufacturing process of thermoplastic composite structures is still a serious challenge.The purpose of this study is to investigate the process/crystallization/property relationships for continuous carbon fiber(CF)reinforced polyether-ether-ketone(PEEK)composites.The composite laminates are fabricated according to orthogonal experiments via the thermoforming method.The mechanical performance is investigated in terms of crystallization properties and fracture morphology characterizations.Experimental results show that the mechanical performance and crystallization properties of thermoplastic composites are significantly affected by the coupling of processing parameters.The increased molding temperature,pressure,and holding time improve the degree of fiber/matrix infiltration and affect the crystallinity and crystalline morphology of the matrix,which further influences the mechanical properties of the composites.This is reflected in the test results that crystallinity has an approximately linear effect on mode-I interlaminar fracture toughness and transverse flexural modulus.As well as the higher molding temperature can destroy the pre-existent crystals to improve the toughness of the matrix,and the well-defined crystalline structures can be observed when fabricated at higher temperatures and longer periods of holding time.

Flexural wave bandgap properties of phononic crystal beams with interval parameters

Uncertainties are unavoidable in practical engineering,and phononic crystals are no exception.In this paper,the uncertainties are treated as the interval parameters,and an interval phononic crystal beam model is established.A perturbation-based interval finite element method(P-IFEM)and an affine-based interval finite element method(A-IFEM)are proposed to study the dynamic response of this interval phononic crystal beam,based on which an interval vibration transmission analysis can be easily implemented and the safe bandgap can be defined.Finally,two numerical examples are investigated to demonstrate the effectiveness and accuracy of the P-IFEM and A-IFEM.Results show that the safe bandgap range may even decrease by 10%compared with the deterministic bandgap without considering the uncertainties.

Evaluation of spontaneous combustion tendency of sulfide ore heap based on nonlinear parameters

To explore a new evaluation method for spontaneous combustion tendency of different areas in sulfide ore heap, ore samples from a pyrite mine in China were taken as experimental materials, and the temperature variations of the measuring points of simulated ore heap were measured. Combined with wavelet transform and nonlinear parameters extraction, a new method for spontaneous combustion tendency of different areas in sulfide ore heap based on nonlinear parameters was proposed and its reliability was verified by field test. The results indicate that temperature field evolution of the simulated ore heap presents significant spatial difference during self-heating process. Area with the maximum increasing extent of temperature in sulfide ore heap changes notably with the proceeding of self-heating reaction. Self-heating of sulfide ore heap is a chaotic evolution process, which means that it is feasible to evaluate spontaneous combustion tendency of different areas by nonlinear analysis method. There is a relatively strong correlation between the maximum Lyapunov exponent and spontaneous combustion tendency with the correlation coefficient of 0.9792. Furthermore, the sort of the maximum Lyapunov exponent is consistent with that of spontaneous combustion tendency. Therefore, spontaneous combustion tendency of different areas in sulfide ore heap can be evaluated by means of the maximum Lyapunov exponent method.

Kinetic parameter estimation for cooling crystallization process based on cell average technique and automatic differentiation

In this paper,a cell average technique(CAT)based parameter estimation method is proposed for cooling crystallization involved with particle growth,aggregation and breakage,by establishing a more efficient and accurate solution in terms of the automatic differentiation(AD)algorithm.To overcome the deficiency of CAT that demands high computation cost for implementation,a set of ordinary differential equations(ODEs)entailed from CAT based discretized population balance equation(PBE)are solved by using the AD based high-order Taylor expansion.Moreover,an AD based trust-region reflective(TRR)algorithm and another interior-point(IP)algorithm are established for estimating the kinetic parameters associated with particle growth,aggregation and breakage.As a result,the estimation accuracy can be further improved while the computation cost can be significantly reduced,compared to the existing algorithms.Benchmark examples from the literature are used to illustrate the accuracy and efficiency of the AD-based CAT,TRR and IP algorithms in comparison with the existing algorithms.Moreover,seeded batch cooling crystallization experiments ofβform L-glutamic acid are performed to validate the proposed method.

The effect of different high pressure die casting parameters on 3D microstructure and mechanical properties of AE44 magnesium alloy

To understand the relationship between the process-microstructure-mechanical properties of the high-pressure die-casting(HPDC) AE44 magnesium alloy, 3D reconstruction and 2D characterization were carried out on the HPDC castings produced with different process parameters(low slow-shot speed, fast slow-shot speed, solidification pressure). Microstructural characterization revealed that the formation of shrinkage pores are closely related to ESCs, which were mainly controlled by the low slow-shot speed in shot sleeve(ESCs growth time) and fast slow-shot speed into the die cavity(distribution of ESCs). In addition, solidification pressure can significantly reduce the shrinkage porosity in the center by improving the feeding capacity of liquid metal. Tensile fracture revealed that the tearing ridge is mainly evolved from the slip band of ESCs. The quantity and distribution of ESCs determine the fracture mode of castings. The relationship between mechanical properties of castings and the morphology of ESCs and porosity is also statistically discussed.

Crystallization thermodynamics of 2,4(5)-dinitroimidazole in binary solvents

2,4(5)-Dinitroimidazole(2,4(5)-DNI)is an important organic intermediate,and itself can also be used for energetic material.In this work,the solubility of 2,4(5)-DNI in(methanol+water,acetonitrile+water,acetone+water)binary solvents were measured by using a dynamic test method from 278.15 K to 323.15 K under 101.1 k Pa.The Jouyban–Acree model,van't Hoff–Jouyban–Acree model,Apelblat–Jouyb an–Acree model,Ma model,and Sun model were used to correlate the experimental data.The values of relative average deviation(RAD)and root-mean-square deviation(RMSD)were very small,indicating that the error between the experimental value and the correlated value was very small.The thermodynamic parameters such as dissolution enthalpy,dissolution entropy and Gibbs energy were calculated based on solubility data.High-purity of 2,4(5)-DNI was efficiently obtained by using cooling and dilution crystallization method.

Effects of Additive AlCl_3 on Crystal Phase, Particle Size and Microstructural Parameters of Nanocrystalline TiO_2 Prepared by HF-PCVD

Nanocrystalline TiO2 was prepared by high frequency plasma chemical vapor deposition (HF-PCVD). The effects of additive AlCl3 on crystal phase, particle size and microstructurai parameters of TiO2 nanocrystallites were investigated by X-ray diffraction(XRD) and transmission electron microscopy (TEM). The nanocrystallites obtained experimentally are mixture of anatase and rutile, the uniform diameters of particles are about 30 nm. The phase transformation from anatase to rutile was accelerated by AlCl3, and rutile content is increased from 26.7 wt pct to 53.6 wt pct with increasing of addition of AlCl3 from 0.0 wt pct to 5.0 wt pct. The particle size is reduced and the size distribution becomes very narrow. The crystal lattice constants have the trend to decrease, and celi volumes appear as shrinkable.

In Situ Acquisition of Equivalent Circuit Parameters of Crystal Resonance during Copper Deposition and Dissolution in Acidic Solution by Electrochemical Quartz Crystal Impedance System

Electrochemical quartz crystal impedance system (EQCIS) which allows in situ dynamic quartz crystal impedance measurement in an electrochemical experiment was developed by combining an HP 4395A Network/Spectrum/Impedance analyzer with an EG&G M283 potentiostat. Equivalent circuit parameters of crystal resonance change significantly during electrodeposition and dissolution of copper in 0.1 mol/L H2SO4 aqueous solution in a cyclic potential sweep experiment, which is explained with an overall picture of mass loading, solution density and viscosity, etc..

Relationships between the surface quality of a single crystal copper ingot and the process parameters of a heated mould continuous casting method

The relationships between the surface quality of a single crystal copper ingot and the process parameters of heated mould continuous casting method were studied experimentally using our own design of horizontal heated mould continuous casting apparatus, and the mechanism by which process parameters affect the surface quality of a single crystal copper ingot is analyzed in the present paper. The results show that the process parameters affect the surface quality of a pure copper ingot by affecting the position of the liquid-solid interface in the mould. The position of the liquid-solid interface in the mould must be controlled carefully within an appropriate range, which is determined through a series of experiments, in order to gain a single crystal copper ingot with good surface quality.

Method for fitting crystal field parameters and the energy level fitting for Yb^(3+) in crystal Sc_2O_3

A method to compute the numerical derivative of eigenvalues of parameterized crystal field Hamiltonian matrix is given, based on the numerical derivatives the general iteration methods such as Levenberg-Marquardt, Newton method, and so on, can be used to solve crystal field parameters by fitting to experimental energy levels. With the numerical eigenvalue derivative, a detailed iteration algorithm to compute crystal field parameters by fitting experimental energy levels has also been described. This method is used to compute the crystal parameters of Yb^3＋ in Sc2O3 crystal, which is prepared by a co-precipitation method and whose structure was refined by Rietveld method. By fitting on the parameters of a simple overlap model of crystal field, the results show that the new method can fit the crystal field energy splitting with fast convergence and good stability.

Effects of process parameters on morphology and distribution of externally solidified crystals in microstructure of magnesium alloy die castings

During the cold-chamber high pressure die casting(HPDC) process, samples were produced to investigate the microstructure characteristics of AM60B magnesium alloy. Special attention was paid to the effects of process parameters on the morphology and distribution of externally solidified crystals(ESCs) in the microstructure of magnesium alloy die castings, such as slow shot phase plunger velocity, delay time of pouring and fast shot phase plunger velocity. On the basis of metallographic observation and quantitative statistics, it is concluded that a lower slow shot phase plunger velocity and a longer delay time of pouring both lead to an increment of the size and percentage of the ESCs, due to the fact that a longer holding time of the melt in the shot sleeve will cause a more severe loss of the superheat. The impingement of the melt flow on the ESCs is more intensive with a higher fast shot phase plunger velocity, in such case the ESCs reveal a more granular and roundish morphology and are dispersed throughout the cross section of the castings. Based on analysis of the filling and solidification processes of the melt during the HPDC process, reasonable explanations were proposed in terms of the nucleation, growth, remelting and fragmentation of the ESCs to interpret the effects of process parameters on the morphology and distribution of the ESCs in the microstructure of magnesium alloy die castings.

Temperature dependence of ratio between dielectric anisotropy and order parameter in fluorinated nematic liquid crystals

Temperature dependence of ratio between dielectric anisotropy and order parameter of fluorinated nematic liquid crystal is investigated by using a semi-empirical molecular orbital package that can accurately calculate an angle between molecular dipole moment and long axis. We optimize the molecular conformations with three semi-empirical Hamiltonians AM1, PM3 and PM5, and then make a comparison between computational results and experimental measurements. It is shown that the results obtained from AM1 method are in good agreement with the measurements. The present study offers an applicable method to predict the dielectric properties of liquid crystal material.

Effect of Growth Parameters on Core Length of Φ76．2mm Heavily Sb－doped Si Crystals

An M-shaped interface was observed in the top part of Φ76. 2 mm , (111) , dislocation-free, heavily Sb-doped Si single crystals, which is beneficial for crystals to keep dislocation-free condition at the beginning ofbody growth. Effects of seed rotation, crucible rotation , crown shape and growth rate on M-shaed interfacewere studied. Under proper conditions, impurity core length can be shortened from 6 cm to 1 cm , the yield israised by more than 5 %.

Spectral Parameters of Nd^(3+) in the Nd^(3+):GdMgB_5O_(10) Crystal

The absorption and emission spectra of Nd3+:GdMgB5O10 crystal were inves- tigated. Based on Judd-Ofelt theory the three parameters of oscillator strength were obtained as follows: ?2 = 2.099×10-20 cm2, ?4 = 4.599×10-20 cm2 and ?6 = 5.139×10-20 cm2. The fluorescence branch rations were also obtained: β1 = 0.424, β2 = 0.474, β3 = 0.094 and β4 = 0.005. The radiative lifetime is 416 μs and quantum efficiency ηc 9.13%. The emission cross section σp (1.06 μm) is 4.38×10-19 cm2.

Spectral Parameters of Nd^(3+) Ion in Nd^(3+):KLu(WO_4)_2 Crystal

The spectral parameters of Nd3+ ions in Nd3+:Klu(WO4)2 crystal were calculated based on Judd-Ofelt theory and obtained as follows: for the oscillator strengths ?λ: ?2 = 7.5029×10-20 cm2, ?4 = 7.1837×10-20 cm2 and ?6 = 3.1189×10-20 cm2; the radiative lifetime is 123 μs; the quantum efficiency is equal to 64.55%; and β1 = 0.5498, β2 = 0.3943, β3 = 0.0551 and β4 = 0.0027 for the fluorescence branch ratios.

Spectral Parameter Study on Tm^(3+) in Na_5Tm(WO_4)_4 Crystal

On the basis of the obtained intensity parameters Ω λ(λ =2,4,6) of Tm 3+ in the Na 5Tm(WO 4) 4 crystal, we performed calculations on the radiative transition probability, radiative lifetime, branching ratios and stimulated emission integrated cross sections between the two excited J manifolds of Tm 3+ , and discussed potentiality for the usage of this crystal as a laser material.

Application of Single Scan Differential Scanning Calorimetry Technique for Determination of Kinetic Parameters of Crystallisation in Se-Sb-Ag

A single scan has been performed in Differential Scanning Calorimetry (DSC) at a heating rate of 15oC/min under non-isothermal conditions to investigate the crystallization kinetics of glassy Se90Sb10-xAgx alloys (where x = 2, 4, 6, 8). For this purpose, Handerson’s theory based on non-isothermal method for thermal analysis of single-scan DSC data has been used. The activation energy of crystallization and order parameter has been determined and composition dependence of these parameters has been discussed.

Preparation and crystallization action of SiO_2 -Al_2O_3 -CaO-ZnO-R_2O porous glass-ceramics

Using powder-sintering method,SiO2-Al2O3-CaO-ZnO-R2O porous glass-ceramics were produced for analysis. Five samples with different SiO2 /CaO ratios were used in the research. The mechanical properties, microstructures and textures of porous glass-ceramics are investigated by using differential thermogravimetric analysis/differential thermal analysis ( TGA/SDTA) ,X-ray diffraction ( XRD) ,and scanning electron microsco- py ( SEM) . The activity energy of crystallization ( E) and crystallization kinetics parameter ( k) were calculated based on the modified JMA equation. The Avrami parameter n was obtained according to Augis-Bennett function. The results show that the k value of No. 1 sample ( SiO2 /CaO = 61∶ 18) is the largest among all samples, which tends to crystallize more easily,and crystallization processes of all samples are observed bulk crystallization. The main crystal phase observed is parawollastonite ( clinorhombic system) with puncheon shape. Poreforming agents decomposed at 100 - 500 ℃ form a large number of closed pores with micron dimension and several semi-open pores distribute uniformly in the glass-ceramics matrix. This work may be expected to be favorable for industrial scale applications of porous glass-ceramics in the field of building thermal insulation.

Calculating Hamiltonian parameters for Yb^(3+) in a low-symmetry lattice site,and fitting the structure and levels of Yb^(3+) :TaO_4 (= Gd,Y,and Sc)

An iterative method is used to find the values of the Hamiltonian parameters for Yb^3＋ in a given low-symmetry crys- talline site. Samples of Yb^3＋ ：RETaO4 （RE = Gd, Y, and Sc） were prepared and their structures were determined. Based on the obtained structural data, their orbital-spin parameters and crystal field parameters were fitted by the superposition model （SM）. Using the crystal field parameters obtained by the SM fitting as the initial parameters, the Hamiltonian parameters were fitted iteratively. The calculated and experimental energy levels for Yb^3＋：RETaO4 are consistent, and the maximal mean-root-square deviation is only 2.84 cm^- 1, indicating that the method is effective to determine the Hamiltonian parameters of Yb^3＋ in low-symmetry crystalline sites.