Multi-Objective Optimization of Aluminum Alloy Electric Bus Frame Connectors for Enhanced Durability

The widespread adoption of aluminumalloy electric buses,known for their energy efficiency and eco-friendliness,faces a challenge due to the aluminum frame’s susceptibility to deformation compared to steel.This issue is further exacerbated by the stringent requirements imposed by the flammability and explosiveness of batteries,necessitating robust frame protection.Our study aims to optimize the connectors of aluminum alloy bus frames,emphasizing durability,energy efficiency,and safety.This research delves into Multi-Objective Coordinated Optimization(MCO)techniques for lightweight design in aluminum alloy bus body connectors.Our goal is to enhance lightweighting,reinforce energy absorption,and improve deformation resistance in connector components.Three typical aluminum alloy connectors were selected and a design optimization platform was built for their MCO using a variety of software and methods.Firstly,through three-point bending experiments and finite element analysis on three types of connector components,we identified optimized design parameters based on deformation patterns.Then,employing Optimal Latin hypercube design(OLHD),parametric modeling,and neural network approximation,we developed high-precision approximate models for the design parameters of each connector component,targeting energy absorption,mass,and logarithmic strain.Lastly,utilizing the Archive-based Micro Genetic Algorithm(AMGA),Multi-Objective Particle Swarm Optimization(MOPSO),and Non-dominated SortingGenetic Algorithm(NSGA2),we explored optimized design solutions for these joint components.Subsequently,we simulated joint assembly buckling during bus rollover crash scenarios to verify and analyze the optimized solutions in three-point bending simulations.Each joint component showcased a remarkable 30%–40%mass reduction while boosting energy absorption.Our design optimization method exhibits high efficiency and costeffectiveness.Leveraging contemporary automation technology,the design optimization platform developed in this study is poised to facilitate intelligent optimization of lightweight metal components in future applications.

Development of Parametric Design System Based on AutoCAD Automation

This paper discusses the method of how to develop the parametric design system. It presents an idea and a method of developing AutoCAD R14 with the help of VB, AutoLISP and DantaBase system on the base of AntoCAD Automation technology. Therefore, the question of how to integrate the user's interface, data (DataBase) management and parameter transformation can be solved properly.

AN APPROACH TO FEATURE-BASED PARAMETRIC DESIGN FOR DIE AND MOULD

An approach to feature-based parametric design for die and mould is proposed in this paper.The assembly relationship and parts of the die and mould are described by feature.The dependent relationship of features is described by parent-child operator structure.The feature shape and location can be modified by design parameters.An expert system is used for deriving a geometry of the features which satisfies the given constraints.This approach provides a more natural and convenient method of representing a parametric model of the die and mould.

RESEARCH ON THE GENERALIZED MODULAR DESIGN METHOD WITH FLEXIBLE MODULES OF PRODUCT STRUCTURES

A new generalized modular design (GMD) method is proposed based on designpractice of frame structure of hydraulic press machines. By building a series of flexible modules(FMs), design knowledge and structure features are integrated into parametric models. Then,parametric design and variational analysis methods for GMD are presented according to user defineddesign objectives and customized product characteristics. A FM-centered GMD system is developed andsuccessfully used in the rapid design of relevant products.

Impeller modeling and analysis based on UG NX/KF and Fluent

Parametric modeling of the impeller which drove a small wind device was built by knowledge fusion technology.NACA2410 airfoil blade was created by KF language.Using technology of UG/KF secondary development for the automatic modeling of wind turbine blade,the program can read in the airfoil data files automatically and the impeller model entity can be generated automatically.In order to modify the model,the aerodynamic characteristics of the impeller were analyzed for getting aerodynamic parameters by Fluent.The maximum force torch and best parameters of impeller were calculated.A physical prototype impeller was manufactured and the correctness of the design was verified,and the error of force torch between simulation and experimental results is about 10%.Parameterization design of the impeller model greatly improves the efficiency of modeling and flexibility of the CAD system.

Optimization of process parameters for producing AA6061/SiC nanocomposites by friction stir processing

Design of experiment （DOE） was applied to determining the most important factors which influence ultimate tensile strength （UTS） of AA6061/SiC nanocomposites produced by friction stir processing （FSP）. Effect of four factors, including rotational speed, transverse speed, tool penetration depth and pin profile, on UTS, was investigated. By Taguchi method, the optimum of process parameters were determined. Analysis of variance shows that the rotational speed is the most influential parameter. The statistical results depict that UTS for threaded pin is larger than that for square pin. Also, the higher the rotational speed and the lower the transverse speed, the higher the UTS.

A Shakedown Strength Based Parametric Optimization Technique and Its Application on an Airtight Module

In aerospace engineering,design and optimization of mechanical structures are usually performed with respect to elastic limit.Besides causing insufcient use of the material,such design concept fails to meet the ever growing needs of the light weight design.To remedy this problem,in the present study,a shakedown theory based numerical approach for performing parametric optimization is presented.Within this approach,strength of the structure is measured by its shakedown limit calculated from the direct method.The numerical method developed for the structural optimization consists of nested loops:the inner loop adopts the interior point method to solve shakedown problems pertained to fxed design parameters,while the outer loop employs the genetic algorithm to fnd optimal design parameters leading to the greatest shakedown limit.The method established is frst verifed by the classic plate-with-a-circular-hole example,and after that it is applied to an airtight module for determining few key design parameters.By carefully analyzing results generated during the optimization process,it is convinced that the approach can become a viable means for designing similar aerospace structures.

Parametric Structural Optimization of 2D Complex Shape Based on Isogeometric Analysis

The geometric model and the analysis model can be unified together through the isogeometric analysis method,which has potential to achieve seamless integration of CAD and CAE.Parametric design is a mainstream and successful method in CAD field.This method is not continued in simulation and optimization stage because of the model conversion in conventional optimization method based on the finite element analysis.So integration of the parametric modeling and the structural optimization by using isogeometric analysis is a natural and interesting issue.This paper proposed a method to realize a structural optimization of parametric complex shapes by using isogeometric analysis.By the given feature curves and the constraints,a feature frame model is built.Based on the feature frame model,a parametric representation of complex shape is obtained.After adding some auxiliary curves,the feature frame model is divided into many box-like patches in three dimension or four-sided patches in two dimension.These patches are built into parametric patches by using volume interpolation methods such as Coons method.Based on the parametric patches,isogeometic analysis is applied.Thus,the relationships are constructed among the size parameters,the control points and the physical performance parameters.Then the sensitivity matrix could be derived based on the relationships.The size optimization is carried out in the first stage by taking the size parameters as variables.Based on the result of size optimization,shape optimization with the constraints of stress is carried out in the second stage by taking the control points as variables.Serval planar complex shapes are taken as example to verify our method.The results verify that the parametric modeling and structural optimization can be united together without model conversion.Benefit from this,the optimization design can be executed as a dark box operation without considering the concrete modeling and analysis by input of the sizes,constraints and loads.

Reverse Solution and Parametric Design of the Conjugate Cam Weft Insertion Mechanism Based on VB.NET and UG

In order to realize the parametric design of the conjugate cam weft insertion mechanism,according to the necessary parameters of weft insertion process,ideal kinematic curves of the weft insertion mechanism were given,and the mathematical model of reverse solution for this mechanism was established.The parameters of this mechanism were obtained by reverse solution on the basis of the given ideal kinematic curves and kinematic requirements.The parametric design platform which was integrated with the functions of parametric reverse solution,motion simulation,three-dimensional modeling and virtual assembly was developed based on VB.NET and Unigraphics(UG) NX.After entering the technological parameters of weft insertion process and essential structural parameters by users,three-dimensional drawing of the main parts such as the conjugate cam and shaft,can be obtained by this platform,also the processing data of the cam can be calculated.This platform provides a rapid approach for parametric design of weft insertion mechanism.

Parametric Design Techniques Applied to Creative Hollow out Product Design with 3D Voronoi Patterns

The creation of hollow out art includes a variety of materials, techniques and categories, its content mostly emphasizes the ancient philosophy performance of the alternation of virtual and real, and Yin-Yang depends on the essence of Chinese culture deduction. If this feature is applied to product design, in addition to emphasizing functional orientation, this traditional arts integration with the new media, will give users a different visual inspire. This thesis is mainly in view of the importance of hollow out art in Chinese cultural heritage, and the 3D hollow out production craft has gradually lost. Therefore, the Delaunay triangle is constructed based on the Convex Hull interpolation algorithm, and the Voronoi Diagram feature is constructed based on the Divide and Conquer algorithm. And with Rhino modeling software as the main body, combined with the application of the parametric plug-in design program (GH), the 3D models of the parametric creative hollow pen holder and the parametric creative hollow lampshade were respectively completed. The traditional craftsmanship is integrated into the modern manufacturing process with innovative techniques, and the Chinese cultural spirit and beauty of nature are successfully connected.

Parametric Design Used in the Creation of 3D Models with Weaving Characteristics

The art of weaving is an ancient and beautiful technique that never fades. Various weaving techniques and various totem patterns contain rich cultural connotations. The development of cultural and creative industries often uses existing environmental materials to deconstruct and use them in innovative ways to reinspire and present another style. With the rapid progress of computer-aided design technology, digital applications in the design practice has become an important element, and parametric design is the best popular design method in recent years. This paper is mainly in view of the weaving crafts in the traditional culture of the world occupies an important role, and the precious traditional weaving crafts gradually lost. Therefore, it is planned to construct a 3D model with knitting characteristics through a parametric design method, and print out the prototype through the 3D printing mechanism, that is, the traditional craftsmanship is integrated into the modern manufacturing process with innovative techniques, to show the new style of this weaving craft culture that is different from the past, so that it not only retain its inherent spirit, but also can promote this ideal of cultural creativity.

Programming a Parametric Design Algorithm to Improve Manufacturing Processes＇ Efficiency： The Case Study of Glued-Laminated Timber

In the last decade, parametric and generative design techniques become quite popular for form-finding strategies or for pushing automation in design processes. Nevertheless, these techniques could be applied in engineering processes as well in order to improve the effectiveness and the efficiency of manufacturing processes in BI （building industry）. Focusing on the case study of GLT （glued-laminated timber）, this paper shows the procedure of programming a parametric algorithm adopted by authors that pursues two specific design intents： reducing the usage of unneeded high-quality raw material and improving the efficiency of production processes by producing DF （digital fabrication） contents for standard production systems of GLT. According to different European and international standards, thanks to FEM （finite element model） simulations and curvature analysis, the algorithm allows saving at least 33% of high-quality raw material and, according to early first surveys on a standard production system, 30% of operation time among product engineering-processes.

Three-Dimensional Concurrent Design System for Walking-Beam Furnace

This paper focuses on the problem of low efficiency and limited non-geometric information handling ability in the process of 2D heating furnace design, proposes a 3D concurrent parametric design system, this method is realized by parametric design technology, which is supported by ActiveX-Automation technology and VBA technology, mutual visit between application programs makes batched modeling become possible, key dimensions are linked with each other by restrictions, so parts can be built concurrently by sharing few parameters between common borders, designer can be free from repeated drawing work during modification, Solid Edge is chosen as the modeling server, a secondary development software is programmed by Visual Basic, this system provides a feasible way to overlap time between different sections, the design efficiency and quality is improved significantly.

Research on Variable Structure Parametric Design System of Ceramic Tile Mould Based on Modular

To solve the existing problems during the ceramic mold enterprises product design and development process, the variable structure parametric design system based on modular of ceramic mold has been developed. The system uses the object-oriented technology and top-down design concept as a guide, establishes a ceramic mold parametric design process, divides the process of ceramic mold design into modules of different levels and creates a component model library based on the functional analysis. Expanding modular thinking to parts structure design level is an effective solution to the difficulty of changing the structure during the product design process. Examples show that the system can achieve a ceramic mold product design, improve design efficiency.

Application of Parametric Design to Mechanical Engineering

The definition and functions of parametric design were introduced. According to the practical condition of mechanical engineering design, the necessity and feasibility of parametric design for complex mechanical engineering design was analyzed. The related key technologies and methods were also discussed by a project example based on Inventor platform.

Multi-objective aerodynamic optimization design of high-speed maglev train nose

Purpose–The nose length is the key design parameter affecting the aerodynamic performance of high-speed maglev train,and the horizontal profile has a significant impact on the aerodynamic lift of the leading and trailing cars Hence,the study analyzes aerodynamic parameters with multi-objective optimization design.Design/methodology/approach–The nose of normal temperature and normal conduction high-speed maglev train is divided into streamlined part and equipment cabin according to its geometric characteristics.Then the modified vehicle modeling function(VMF)parameterization method and surface discretization method are adopted for the parametric design of the nose.For the 12 key design parameters extracted,combined with computational fluid dynamics(CFD),support vector machine(SVR)model and multi-objective particle swarm optimization(MPSO)algorithm,the multi-objective aerodynamic optimization design of highspeed maglev train nose and the sensitivity analysis of design parameters are carried out with aerodynamic drag coefficient of the whole vehicle and the aerodynamic lift coefficient of the trailing car as the optimization objectives and the aerodynamic lift coefficient of the leading car as the constraint.The engineering improvement and wind tunnel test verification of the optimized shape are done.Findings–Results show that the parametric design method can use less design parameters to describe the nose shape of high-speed maglev train.The prediction accuracy of the SVR model with the reduced amount of calculation and improved optimization efficiency meets the design requirements.Originality/value–Compared with the original shape,the aerodynamic drag coefficient of the whole vehicle is reduced by 19.2%,and the aerodynamic lift coefficients of the leading and trailing cars are reduced by 24.8 and 51.3%,respectively,after adopting the optimized shape modified according to engineering design requirements.

Development of Cubic Bezier Curve and Curve-Plane Intersection Method for Parametric Submarine Hull Form Design to Optimize Hull Resistance Using CFD

Optimization analysis and computational fluid dynamics （CFDs） have been applied simultaneously, in which a parametric model plays an important role in finding the optimal solution. However, it is difficult to create a parametric model for a complex shape with irregular curves, such as a submarine hull form. In this study, the cubic Bezier curve and curve-plane intersection method are used to generate a solid model of a parametric submarine hull form taking three input parameters into account： nose radius, tail radius, and length-height hull ratio （L/H）. Application program interface （API） scripting is also used to write code in the ANSYS DesignModeler. The results show that the submarine shape can be generated with some variation of the input parameters. An example is given that shows how the proposed method can be applied successfully to a hull resistance optimization case. The parametric design of the middle submarine type was chosen to be modified. First, the original submarine model was analyzed, in advance, using CFD. Then, using the response surface graph, some candidate optimal designs with a minimum hull resistance coefficient were obtained. Further, the optimization method in goal-driven optimization （GDO） was implemented to find the submarine hull form with the minimum hull resistance coefficient （Ct）. The minimum C, was obtained. The calculated difference in （7, values between the initial submarine and the optimum submarine is around 0.26%, with the C, of the initial submarine and the optimum submarine being 0.001 508 26 and 0.001 504 29, respectively. The results show that the optimum submarine hull form shows a higher nose radius （rn） and higher L/H than those of the initial submarine shape, while the radius of the tail （r1） is smaller than that of the initial shape.

An Integrated Die Casting Design System

Die casting process is one of the prime options for m anufacturing precisely dimensioned, sharply defined metal parts. The design of d ie casting dies comprises several stages and entails a large amount of time. Tra ditionally, the different stages of the die design were not integrated but exist as separate entities. Moreover, recurring modifications or even redesigns are r equired due to the complexity in achieving an accurate initial die design. As a result, die design is usually time-consuming and costly with respect to resourc es. The die casting industry will greatly benefit if proper application software are developed that integrates the different die design stages and allows editin g of die design as and when needed. Hence it is imperative to create an integrat ed die design system that shortens the die design time. This paper presents a research that establishes a prototype of an integrated die design system. It is developed using the commercial SolidWorks CAD system and n amed DiWorks. The aim of building the system on a commercial CAD system is to ut ilise the resources and features of the CAD system to speed up the die design pr ocess. DiWorks consists of six distinct modules: Project Manager, Cavity Insert Builder, Gating System Constructor, Die Base Designer, Ejector System Constructo r and Standard Components Library. Through these six modules, the die designer c an create a complete die casting die beginning from a product part model. It is a user-friendly system that allows both experienced and novice die designers to easily accomplish the task of die design. The practical goal of this research is twofold: to develop a system that integra tes the die design process and at the same time facilitates the editing of d ie design during or after the course of the design process. The research approac h includes (i) parametric design, (ii) feature-based design (iii) system modeli ng and implementation. Parametric design deals with variable dimensions as contr ol parameters, and it is an efficient tool for creating models based on paramete rs. Parametric design not only increases the design efficiency, but also makes t he updates and modifications of existing designs easier and faster, since these can be achieved by changing the parameters of the parametric model. Feature-bas ed design is used to design a product with features that are functionally define d by attributes and are geometrically represented by a set of parameters. The re sults of this research will aid the automation of the die design process, thus i mproving the efficiency and quality of, and reducing the cost of die design.

Conceptual design and heat transfer performance of a flat-tile water-cooled divertor target

The divertor target components for the Chinese fusion engineering test reactor(CFETR)and the future experimental advanced superconducting tokamak(EAST)need to remove a heat flux of up to20 MW m-2.In view of such a high heat flux removal requirement,this study proposes a conceptual design for a flat-tile divertor target based on explosive welding and brazing technology.Rectangular water-cooled channels with a special thermal transfer structure(TTS)are designed in the heat sink to improve the flat-tile divertor target’s heat transfer performance(HTP).The parametric design and optimization methods are applied to study the influence of the TTS variation parameters,including height(H),width(W*),thickness(T),and spacing(L),on the HTP.The research results show that the flat-tile divertor target’s HTP is sensitive to the TTS parameter changes,and the sensitivity is T>L>W*>H.The HTP first increases and then decreases with the increase of T,L,and W*and gradually increases with the increase of H.The optimal design parameters are as follows:H=5.5 mm,W*=25.8 mm,T=2.2 mm,and L=9.7 mm.The HTP of the optimized flat-tile divertor target at different flow speeds and tungsten tile thicknesses is studied using the numerical simulation method.A flat-tile divertor mock-up is developed according to the optimized parameters.In addition,high heat flux(HHF)tests are performed on an electron beam facility to further investigate the mock-up HTP.The numerical simulation calculation results show that the optimized flat-tile divertor target has great potential for handling the steady-state heat load of 20 MW m-2under the tungsten tile thickness<5 mm and the flow speed7 m s^(-1).The heat transfer efficiency of the flat-tile divertor target with rectangular cooling channels improves by13%and30%compared to that of the flat-tile divertor target with circular cooling channels and the ITER-like monoblock,respectively.The HHF tests indicate that the flat-tile divertor mock-up can successfully withstand 1000 cycles of20 MW m-2of heat load without visible deformation,damage,and HTP degradation.The surface temperature of the flat-tile divertor mock-up at the 1000th cycle is only930℃.The flat-tile divertor target’s HTP is greatly improved by the parametric design and optimization method,and is better than the ITER-like monoblock and the flat-tile mock-up for the WEST divertor.This conceptual design is currently being applied to the engineering design of the CFETR and EAST flat-tile divertors.

Effect of the distribution parameter of heat source on temperature profiles in GTAW

Taking lower speed gas tungsten arc welding of thin stainless steel plate as study case, two dimensional and symmetric Gaussian distribution mode of heat flux from the arc is applied to calculate the temperature field and thermal cycles. APDL of three or two dimensional array is effective to express the planar load of heat flux. The dynamic variation of welding temperature field and thermal cycles at different points are numerically simulated. The effect of the distribution parameter σq of Gaussian heat flux on the temperature profiles is investigated. The increasing of σ q causes the dropping of the maximum temperature, and this decreasing is clearer at the range of distance 0 -4 mm away from the weld centerline. Beyond the range with a distance 4 - 10 mm along the transverse direction, minor vibration of temperature occurs, but the temperature difference is limited. As the value of σq rises, the calculated weld pool shape gets contracted. The predicted weld widths at both top and bottom surfaces match well with the experimentally measured ones.