Influence of reflow processing conditions on the uniformity of the chromium passivation film on tinplate

This study aims to systematically analyze the key parameters of the reflow process that influence the uniformity of the chromium passivation film coated on tinplate. The distribution characteristics of the chromium passivation film coated on the tinplate surface under different treatment conditions were systematically characterized using the scanning Kelvin probe technique, X-ray photoelectron spectroscopy, and X-ray diffraction. Results indicate that the use of flux reduces the porosity of tin coating, thereby favoring the uniform growth of the passivation film. Furthermore, an increase in the reflow power and quenching temperature facilitates the homogeneous distribution of the passivation film on the tinplate surface,particularly when treated with electrolytic cathodic sodium dichromate.

Reparation and Performance Testing of Free Radical Photocurable Passivation Film Modified by Titanate Coupling Agent for Hot-plated Aluminum-zinc Steel Plate

To study the effect of free radical photocurable passivation film modified by titanate coupling agent for hot-plated aluminum-zinc plate,trimethylpropane triacrylate(TMPTA)and 2-phenoxyethyl acrylate were used as active diluents,a mixture of modified epoxy acrylate and modified polyester acrylate in a certain proportion was used as an oligomer,2-methyl-1-[4-(methylothyl)benzene]-2-morpholine acetone(907)was used as a free radical photoinitiator,isopropyl thioxanthone(ITX)was used as sensitizer,and bis(dioctyl phosphate acyl)titanate ethyltitanate acrylamide chelate(FD-812)was used as corrosion inhibitor modifier.After UV-curing,the passivation film was characterized by neutral salt spray test,electrochemical testing and other methods.The general performance of the passivation film may meet the requirements of downstream users of hot aluminum-zinc steel plate.The neutral salt spray test,electrochemical testing and microscopic surface morphology analysis of passivation film are in agreement.The introduction of titanate components may effectively promote the photocuring of free radicals.There have been few reports on the titanate coupling which is added to UV-curing coating formula.The titanate coupling agent contains acrylamide groups and terminal amine groups,acrylamide group has oligomer and crosslinking monomer,the terminal tertiary amine groups can provide hydrogen protons,reduce oxygen polymerization,and a phosphating film is formed on the surface of the metal substrate to improve the adhesion and corrosion resistance of the coating.

UV-LED Curing Cationic Passivation Film for the Surface of Hot-Dip Aluminum-Zinc Coated Steel Plate

The surface treatment technology of hot aluminum-zinc steel plate and UV curing technology may be effectively combined in the present research. According to different light curing mechanisms, different formulations from UV curing surface treatment agents can be applied to the surface treatment of hot aluminum-zinc steel plate, mainly including 3-ethyl-3-benzoxy-methyl oxacyclobutane (TCM 104) and 3,4-epoxy-cyclohexylformic acid -3',4'-epoxy-cyclohexyl methyl ester (UVR 6110) as active diluents, high molecular weight polyfunctional oxacyclobutane as oligomer, triaryl sulfonium salt as a cationic photoinitiator, and an anthracene compound as a sensitizer. 385 nm LED lamp used as a radiation resource, the effects of the proportion of active diluent, the type and amount of photoinitiator, the amount of sensitizer, the curing temperature, and the amount of nano-SiO2 on the photocuring rate were investigated by photoper-scanning differential calorimetry (Photo-DSC). The experimental results show that the system has the fastest photocuring rate under the conditions of 8:2 ratio of TCM 104 to UVR 6110, 2.5% photoinitiator, 0.6% sensitizer, 0.2% nano-SiO2 additive, and 80˚C curing temperature. Based on addition of the appropriate number of various additives, the cationic photocuring surface treatment solution was prepared and further coated on the hot-dip galvalume steel plates. After curing, the passivation films were characterized by neutral salt spray test (NSST), Fourier transform infrared spectroscopy (FT-IR), electrochemical testing and other methods. The results show that the formulations could be cured at an energy of 150 mJ/cm2, and the overall performance of the passivation film could meet with the requirements of the downstream users.

Study on the passive film formed on 2205 stainless steel in acetic acid by AAS and XPS

The properties of the passive film formed on 2205 stainless steel in acetic acid at high temperature that contained chloride ions were studied by atomic absorption spectrometry （AAS）, X-ray photoelectron spectroscopy （XPS）, and electrochemical polarization measurements. AAS results show that molybdenum is enriched on the surface as the passive film is dissolved. This enrichment decreases the corrosion resistance because it hinders chloride adsorption and Fe ion dissolution, and acts as a local pH buffer because it consumes protons. The dissolution ratio of Fe/Cr is approximately 10 during the active dissolution of the passive film. XPS results indicate that when the potential is in the passivation region, Cr comprises about 50% of the metal cations in the near-surface region of the passive film and is the main metal constituent in this region. When the polarization potential is much greater than the transpassivation potential, the Mo content accounts for approximately 45% of the metal cations in the nearurface region; Fe and Ni have no obvious influence on the formation, dissolution, or puncture of the passive film.

Effect of microstructure and passive film on corrosion resistance of 2507 super duplex stainless steel prepared by different cooling methods in simulated marine environment

The effect of microstructure and passive film on the corrosion resistance of 2507 super duplex stainless steel(SDSS)in simulated marine environment was investigated by electrochemical measurements,periodic wet–dry cyclic corrosion test,scanning Kelvin probe force microscopy,atomic force microscopy,and X-ray photoelectron spectrometry.The results show that the occupation ratio ofγphase increases with the decrease in cooling rate,whereas the content ofαphase reduces gradually.In addition,theσprecipitated phase only emerges in the annealed steel.The pitting sensitivity and corrosion rate of 2507 SDSS reduce first and then increase as the cooling rate decreases.Theσprecipitated phase drastically reduces the protective ability of the passive film and facilitates micro-galvanic corrosion of the annealed steel.For various microstructures,the pits are preferentially distributed within theσandγphases.The corrosion resistance of 2507 SDSS prepared by different cooling methods is closely related to the microstructure and structure(stability and homogeneity)of the passive film.Normalized steel shows an optimal corrosion resistance,followed by the quenched and annealed steels.

Passivation Mechanism of 316L Stainless Steel in Oxidizing Acid Solution

The compositions and the chemical valence states of elements of 316L stainless steel passive film formed in the oxidizing acid solution were studied by X-ray Photoelectron Spectroscopic (XPS) analysis. The electrochemical polarization curve was measured. The passivation process in the oxidizing acid solution was studied by AC impedance technology. The results indicated that the stable compounds layer was formed on the surface of the sample and the adsorption was the main step in the nitrite solution during passivation process. The catalysis passivation mechanism was put forward according to the experimental results. During passivation process, the water molecule was adsorbed on the surface of the sample at first in the oxidizing acid solution. The oxidizer in the solution played a role as catalyst. The oxide and hydroxide, which could be changed each other and finally formed stable passive film, were generated from adsorbing intermediate under the catalytic action. The mathematical models for predicting the steady polarization curve and the AC impedance spectra at certain conditions have been obtained. The passivation mechanism of 316L stainless steel in the oxidizing acid solution can be interpreted by the catalysis passivation mechanism.

The passivation mechanism of Fe in the acidic AlCl_3-EMIC ionic liquid

The passivation behavior of Fe in the acidic AlCl_3-1-ethyl-3-methyl-imidazolium chloride(AlCl_3-EMIC) ionic liquid was studied by linear sweep voltammetry and chonopotentiometry. Various approaches were used to characterize the composition and morphology of passive film formed on the Fe electrode, such as scanning electron microscopy(SEM), Raman spectra and X-ray Photoelectron Spectroscopy(XPS). The results showed that the critical passivation potential of Fe shifted to more negative when the molar ratio of AlCl_3:EMIC changing from 2 to 1.3.A film with a light yellow color was observed on the surface of the Fe electrode after passivation. The composition of the passive film was demonstrated to be FeCl_2. The passive film was composed of particulate FeCl_2 with average diameter of about 500 nm. The formation of FeCl_2 film was attributed to the variation of the electrolyte Lewis acidity from acidic to neutral at the interface during the dissolution process of Fe. The reason caused the variation of the electrolyte acidity was discussed.

Investigation on Semi-conductive Properties of Hot Growth Film on 316L Austenitic Stainless Steel

The semi-conductive performances of hot growth film on 316L stainless steel were studied by means of electrochemical impedance spectroscopy（EIS） and Mott-Schottky analysis.The chemical compositions of the hot growth films were detected by X-ray photoelectron spectroscopy（XPS）.The results show that the transfer resistance and film resistance increase with increasing temperature to 400℃,then they decrease sharply with further continuously increasing temperature.Formation time plays an important role in determining the electron properties of the hot growth film,when formation time reaches to 1 d,the transfer resistance and film resistance reach to the maximum value.Hot growth film has better anticorrosion behaviour in bicarbonate/carbonate solution containing chloride ions or sulfide ions.Mott-Schottky analysis reveals that hot growth film has n-p type semi-conductive property.XPS results show that the hot growth film is mainly composed of the inner chromium oxide and the outer iron oxide.

XPS analysis of passive film formed on the G3 nickel-base alloy tubing under corrosive conditions

In the present study, the passive film formed on the G3 nickel-base alloy tubing under corrosive conditions including H2S ,CO2 ,and Cl-at 130 ℃ and 205 ℃ is studied with X-ray photoelectron spectroscopy（XPS）. The results reveal that the passive film formed at 205℃ consists of Cr, Ni, Fe, S and O elements and is over 470 nm in thickness. The passive film can be divided into three layers, the outer-layer is composed of NiS2 and Cr2 S3 , the intermediate-layer of Cr（OH） 3, Ni （OH） 2, NiS2, Cr2 $3 and a small quantity of NiO and Cr2 O3, and the inner-layer of NiO, Cr2 O3, and alloy elements. Due to the invasion of S2 - into the passive film and the decrease of the content of chromium oxide in the film, the corrosion resistance of the G3 alloy in the sour environment at 205 ℃ is weakened.

INFLUENCE OF MAGNETIC FIELD ON ACCURACY OF ECM BY CHANGING THE CONDUCTIVITY OF ANODE FILM

The change of conductivity, thickness and scanning electron microscopy （SEM） appearance of the anode film of CrWMn in 10% NaNO3 at different anode potential either with or without the magnetic field applied are investigated by testing film resistance, galvanostatic transient and using SEM to design magnetic circuit in magnetic assisted electrochemical machining （MAECM）. The experiments show that the anode film has semi-conducting property. Compared with the situation without magnetic field applied, the resistance of the film formed at 1 .SV （anode potential） increased and decreased at 4.0V while B=0.4T and the magnetic north pole points toward anode. The SEM photo demonstrates that the magnetic field will densify the film in the passivation area and quicken dissolution of the anode metal in over-passivation area. Based on the influence of magnetic field on electrochemical machining（ECM） due to the changes of the anode film conductivity behavior, the magnetic north pole should be designed to point towards the workpiece surface that has been machined. Process experiments agree with the results of test analysis.

Dry passivation of austenitic SUS 301L stainless steel against pitting corrosion in marine atmospheric environment

Being an exclusive construction material for lightweight rail vehicles,protection from pitting corrosion in harsh marine atmospheric environment in high humidity and Cl-ion concentration is critical for austenitic SUS 301L stainless steel(SS),especially when it inevitably suff ers from mechanical damages during post disposals.Herein,an innovative dry passivation method for austenitic SUS 301L SS was established in a closed air atmosphere at low temperature and constant pressure.The process parameters were optimized,and the passivation mechanism was explained using polarization curve,electrochemical impedance spectroscopy(EIS),X-ray photoelectron spectroscopy(XPS),and contact angle measurement.The pitting corrosion susceptibility of the passive fi lm prepared in a closed air chamber under 1.0×10^(5) Pa at 80℃ for 80 min was evaluated in 3.5%NaCl solution and exhibited higher pitting potential and corrosion resistance,lower passivity-maintaining current density,and wettability when compared with conventional nitric acid treatment.Besides,dry passivation facilitated the repairing of the surface structural defect itself and the post-processing damage,similar to the accelerated aging of fi lm.The decrease in oxygen concentration and convection-diff usion strengthened the preferential chromium oxidation to form a compact chromium-rich passive fi lm to resist the aggression of Cl-ion.

STUDIES OF LOW-CONCENTRATION CHROMATE PASSIVE FILM FOR ZINC-BASED ALLOY COATED STEEL WIRES

The corrosion resistance of a low concentration chromate passive film for zinc based alloy coated steel wires was assessed by salt spray and electrochemical corrosion tests. XPS and AES analyses showed that the composition of such chromate passive film was S 5 5, Na 3 4, C 11 8, Ti 7 9, O 41 6, Cr 13 7, Zn 16 0.

Electronic Properties of Passive Films Formed on G3 and G30 Nickel-based Alloys in Bicarbonate/Carbonate Buffer Solution

The electronic properties of passive films formed on G3 and G30 alloys in bicarbonate/carbonate buffer solution were comparatively studied by electrochemical impedance spectra（EIS） and Mott-Schottky analysis, the chemical composition of the passive film formed on G3 alloy was detected by X-ray photoelectron spectroscopy （XPS）. The results show that passive film on G3 alloy had better protection than that on G30 alloy. The transfer resistance, film resistance and diffusion resistance of the passive films on both alloys increased with increasing formation potential, prolonging formation time, increasing pH value, decreasing formation temperature, and decreasing chloride and sulphide ions concentration. Mott-Schottky plot reveals that the passive films on the two alloys show a p-n semi-conductive character. XPS analysis indicates that the passive film on G3 alloy was composed of an inner Cr oxide and an outer Fe, Mo/Ni oxides.

ELECTRON ENERGY SPECTRUM ANALYSIS ON PASSIVE FILM OF Si-BEARING STAINLESS STEELS

The surface films on the Si-bearing stainless steels formed after soaking in the concentrated nitric acid for 216 h have been investigated by means of an electron energy spectrometer.It can he reached that Si builds up in the surface in the form of SiO_2.It plays a main part as a passivating element in the Si-bearing stainless steels in strong oxidizing medium,whereas Cr drops down to the second place.

Inhibition mechanism of air nanobubbles on brass corrosion in circulating cooling water systems

Air nanobubbles(A-NBs)were used to inhibit the brass corrosion in circulating cooling water for the first time in the study.The results of mass loss method and electrochemical method showed that A-NBs had the obvious corrosion inhibition effect.The inhibition rate reached 52%at 35℃.The impedance and surface characterization results of corrosion samples indicated that the corrosion inhibition mechanisms of A-NBs mainly included adsorption of corrosion ions,promoting the formation of the passivation film on metal surface and the formation of the bubble layer and scale film on metal surface.A-NBs are potential excellent corrosion inhibitors.

Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions

The present study investigates the mechanical and in-vitro corrosion behavior of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions.The optimization of the homogenization parameters has been carried out employing thermodynamic calculations and kinetic modeling.The model utilizes the inter-diffusivity of the solute elements and predicts that∼6–24 h of homogenization at 633 K effectively redistributes the elements in the Mg matrix.Based on the insights obtained from the simulations,the as-cast Mg-4Zn-0.5Ca-0.8Mn alloy was subjected to homogenization heat treatment process for 6–24h.The microstructural study through optical microscopy and scanning electron microscopy(SEM)revealed that the interconnected network of second phase precipitates substantially dissolve within 24 h,implying adequate homogenization.Moreover,fine Mg-Zn based precipitates with varied morphology and phase fractions also evolved during homogenization treatment,as confirmed through SEM and transmission electron microscopy.In the 12 h homogenized specimen,the highest fraction of uniformly dispersed fine precipitates resulted in the highest strength(∼225 MPa).On the other hand,a substantial disruption in coarse precipitate network and lower aspect ratio of fine Mg-Zn precipitates led to the highest ductility(∼8%)in this specimen.In the 24 h homogenized specimen,the ductility reduced marginally owing to higher aspect ratio of fine precipitates.The immersion and electrochemical tests(viz.,potentiodynamic polarization and electrochemical impedance spectroscopy)carried out in Hank’s solution revealed that the 24 h homogenized specimen exhibits the best corrosion properties.The least fraction of Ca_(2)Mg_(6)Zn_(3)phase with maximum disruption in interconnectivity,in combination with a small fraction of fine equilibrium MgZn_(2)precipitates,resulted in suppression of localized corrosion in this specimen.This promotes the formation of the most stable and compact product layer over the specimen,resulting in the highest corrosion resistance.

Unveiling the Contribution of Lactic Acid to the Passivation Behavior of Ti-6Al-4V Fabricated by Laser Powder Bed Fusion in Hank’s Solution

In actual physiological environments,bacteria can activate the immune system and release lactic acid.However,the detailed contribution of lactic acid to the passivation behavior of titanium(Ti)alloys is still unclear.The current work investigated the in vitro passivation behavior of Ti-6Al-4V(TC4)alloys fabricated by laser powder bed fusion in Hank's solution with and without adding lactic acid.Electrochemical methods,inductively coupled plasma atomic emission spectrometer,and X-ray photoelectron spectroscopy were jointly used.Adding lactic acid decreases the corrosion resistance of samples by degrading the formed passive film.The film formed in the(lactic acid)-containing solution exhibits a higher level of oxygen vacancies and a lower thickness,attributed to the suppressed formation of Ti^(4+)transformed from Ti^(3+)and Ti^(2+).Moreover,the presence of lactic acid would increase the open circuit potential,relieve the ions release,and hinder the deposition of calcium phosphates within 24 h immersion.

Effect of ultrasonic vibration on the dechromisation corrosion of a CuCr alloy in HCl solution

The effect of ultrasonic vibration on the dechromisation corrosion of a CuCr alloy in HC1 solution was studied and the corrosion mechanisms were analyzed. It is found that ultlasonic vibration reduces the dechromisation incubation time, accelerates the dechromisafion corrosion rate, decreases the temperature and concentration of HC1 solution, and when the dechromisation occurs it seriously weakens the microstmcture of dechromisation layer. It is concluded that ultrasonic vibration can accelerate destruction of the passivation film on the Cr surface and increase the activities of Cl^- and Cr.

Corrosion Resistance of 316L Stainless Steel in Acetic Acid by EIS and Mott-Schottky

The properties of the passivation film formed on 316L stainless steel were studied by Electrochemical Impedance Spectroscopy （EIS）, Mott-Schottky and Voltammetry measurements in high- temperature acetic acid. The results show that the passivation film formed on 316L stainless steel is stable in 60% acetic acid solution from 25 ℃ to 85 ℃. As temperature increased, the polarization resistance decreased but the interface capacitance increased. There was hardly any relation between temperature and the intrinsic property semiconductor. The passivation film represents the p-semiconductor property in the potential interval of -0.5-0.1 V; represents the n-semiconductor property in the potential interval of 0.1-0.9 V; and represents the p-semiconductor property in the potential interval of 0.9-1.1 V. The voltammetry measurements show that the structure of the passivation film is stable when the temperature is lower than 55 ℃ and that its stability decreased when this temperature is exceeded.

Intergranular corrosion behavior of high nitrogen austenitic stainless steel

The intergranular corrosion （IGC） behavior of high nitrogen austenitic stainless steel （HNSS） sensitization treated at 650-950℃ was investigated by the double loop electrochemical potentiodynamic reactivation （DL-EPR） method. The effects of the electrolytes, scan rate, sensitizing temperature on the susceptibility to IGC of HNSS were examined. The results show that the addi-tion of NaCl is an effective way to improve the formation of the cracking of a passive film in chromium-depleted zones during the reactivation scan. Decreasing the scan rate exhibits an obvious effect on the breakdown of the passive film. A solution with 2 mol/L H2SO4＋1 mol/L NaCl＋0.01 mol/L KSCN is suitable to check the susceptibility to IGC of HNSS at a sensitizing temperature of 650-950℃ at a suitable scan rate of 1.667 mV/s. Chromium depletion of HNSS is attributed to the precipitation of Cr2N which results in the susceptibility to IGC. The synergistic effect of Mo and N is suggested to play an important role in stabilizing the passive film to prevent the attack of IGC.