Using cemented paste backfill to tackle the phosphogypsum stockpile in China:A down-to-earth technology with new vitalities in pollutant retention and CO_(2) abatement

Phosphogypsum(PG),a hard-to-dissipate by-product of the phosphorus fertilizer production industry,places strain on the biogeochemical cycles and ecosystem functions of storage sites.This pervasive problem is already widespread worldwide and requires careful stewardship.In this study,we review the presence of potentially toxic elements(PTEs)in PG and describe their associations with soil properties,anthropogenic activities,and surrounding organisms.Then,we review different ex-/in-situ solutions for promoting the sustainable management of PG,with an emphasis on in-situ cemented paste backfill,which offers a cost-effective and highly scalable opportunity to advance the value-added recovery of PG.However,concerns related to the PTEs'retention capacity and long-term effectiveness limit the implementation of this strategy.Furthermore,given that the large-scale demand for ordinary Portland cement from this conventional option has resulted in significant CO_(2) emissions,the technology has recently undergone additional scrutiny to meet the climate mitigation ambition of the Paris Agreement and China's Carbon Neutrality Economy.Therefore,we discuss the ways by which we can integrate innovative strategies,including supplementary cementitious materials,alternative binder solutions,CO_(2) mineralization,CO_(2) curing,and optimization of the supply chain for the profitability and sustainability of PG remediation.However,to maximize the co-benefits in environmental,social,and economic,future research must bridge the gap between the feasibility of expanding these advanced pathways and the multidisciplinary needs.

Experimental research and numerical simulation of the multi-field performance of cemented paste backfill:Review and future perspectives

Cemented paste backfill(CPB)technology is a green mining method used to control underground goaves and tailings ponds.The curing process of CPB in the stope is the product of a thermo-hydro-mechanical-chemical multi-field performance interaction.At present,research on the multi-field performance of CPB mainly includes indoor similar simulation experiments,in-situ multi-field performance monitoring experiments,multi-field performance coupling model construction of CPB,and numerical simulation of the multi-field performance of CPB.Because it is hard to study the in-situ multi-field performance of CPB in the real stope,most current research on in-situ multi-field performance adopts the numerical simulation method.By simulating the conditions of CPB in the real stope(e.g.,maintenance environment,stope geometry,drainage conditions,and barricade and backfilling rates),the multi-field performance of CPB is further studied.This paper summarizes the mathematical models employed in the numerical simulation and lists the engineering application cases of numerical simulation in the in-situ multi-field performance of CPB.Finally,it proposes that the multi-field performance of CPB needs to strengthen the theoretical study of multi-field performance,form the strength design criterion based on the multi-field performance of CPB,perform a full-range numerical simulation of the multi-field performance of CPB,develop a pre-warning technology for the CPB safety of CPB,develop automatic and wireless sensors for the multi-field performance monitoring of CPB,and realize the application and popularization of CPB monitoring technology.

Rheological properties of a multiscale granular system during mixing of cemented paste backfill:A review

The technology of cemented paste backfill(CPB)is an effective method for green mining.In CPB,mixing is a vital process aiming to prepare a paste that meets the non-stratification,non-segregation,and non-bleeding requirements.As a multiscale granular system,homogenization is one of the challenges in the paste-mixing process.Due to the high shearing,high concentration,and multiscale characteristics,paste exhibits complex rheological properties in the mixing process.An overview of the mesomechanics and structural evolution is presented in this review.The effects of various influencing factors on the paste's rheological properties were investigated,and the rheological models of the paste were outlined from the macroscopic and mesoscopic levels.The results show that the mechanical effects and structural evolution are the fundamental factors affecting the rheological properties of the paste.Existing problems and future development trends are presented to change the practice where the CPB process comes first and the theory lags.

Experimental study on thermal and mechanical properties of tailings-based cemented paste backfill with CaCl_(2)·6H_(2)O/expanded vermiculite shape stabilized phase change materials

CaCl_(2)·6H_(2)O/expanded vermiculite shape stabilized phase change materials(CEV)was prepared by atmospheric impregnation method.Using gold mine tailings as aggregate of cemented paste backfill(CPB)material,the CPB with CEV added was prepared,and the specific heat capacity,thermal conductivity,and uniaxial compressive strength(UCS)of CPB with different cement-tailing ratios and CEV addition ratios were tested,the influence of the above variables on the thermal and mechanical properties of CPB was analyzed.The results show that the maximum encapsulation capacity of expanded vermiculite for CaCl_(2)·6H_(2)O is about 60%,and the melting and solidification enthalpies of CEV can reach 98.87 J/g and 97.56 J/g,respectively.For the CPB without CEV,the specific heat capacity,thermal conductivity,and UCS decrease with the decrease of cement-tailing ratio.For the CPB with CEV added,with the increase of CEV addition ratio,the specific heat capacity increases significantly,and the sensible heat storage capacity and latent heat storage capacity can be increased by at least 10.74%and 218.97%respectively after adding 12%CEV.However,the addition of CEV leads to the increase of pores,and the thermal conductivity and UCS both decrease with the increase of CEV addition.When cement-tailing ratio is 1:8 and 6%,9%,and 12%of CEV are added,the 28-days UCS of CPB is less than 1 MPa.Considering the heat storage capacity and cost price of backfill,the recommended proportion scheme of CPB material presents cement-tailing ratio of 1:6 and 12%CEV,and the most recommended heat storage/release temperature cycle range of CPB with added CEV is from 20 to 40℃.This work can provide theoretical basis for the utilization of heat storage backfill in green mines.

A machine learning model to predict unconfined compressive strength of alkali-activated slag-based cemented paste backfill

The unconfined compressive strength(UCS)of alkali-activated slag(AAS)-based cemented paste backfill(CPB)is influenced by multiple design parameters.However,the experimental methods are limited to understanding the relationships between a single design parameter and the UCS,independently of each other.Although machine learning(ML)methods have proven efficient in understanding relationships between multiple parameters and the UCS of ordinary Portland cement(OPC)-based CPB,there is a lack of ML research on AAS-based CPB.In this study,two ensemble ML methods,comprising gradient boosting regression(GBR)and random forest(RF),were built on a dataset collected from literature alongside two other single ML methods,support vector regression(SVR)and artificial neural network(ANN).The results revealed that the ensemble learning methods outperformed the single learning methods in predicting the UCS of AAS-based CPB.Relative importance analysis based on the bestperforming model(GBR)indicated that curing time and water-to-binder ratio were the most critical input parameters in the model.Finally,the GBR model with the highest accuracy was proposed for the UCS predictions of AAS-based CPB.

Wall slip behavior of cemented paste backfill slurry during pipeline based on noncontact experimental detection

Wall slip is a microscopic phenomenon of cemented paste backfill(CPB)slurry near the pipe wall,which has an important influence on the form of slurry pipe transport flow and velocity distribution.Directly probing the wall slip characteristics using conventional experimental methods is difficult.Therefore,this paper established a noncontact experimental platform for monitoring the microscopic slip layer of CPB pipeline transport independently based on particle image velocimetry(PIV)and analyzed the effects of slurry temperature,pipe diameter,solid concentration,and slurry flow on the wall slip velocity of the CPB slurry,which refined the theory of the effect of wall slip characteristics on pipeline transport.The results showed that the CPB slurry had an extensive slip layer at the pipe wall with significant wall slip.High slurry temperature improved the degree of particle Brownian motion within the slurry and enhanced the wall slip effect.Increasing the pipe diameter was not conducive to the formation of the slurry slip layer and led to a transition in the CPB slurry flow pattern.The increase in the solid concentration raised the interlayer shear effect of CPB slurry flow and the slip velocity.The slip velocity value increased from 0.025 to 0.056 m·s^(-1)when the solid content improved from 55wt%to 65wt%.When slurry flow increased,the CPB slurry flocculation structure changed,which affected the slip velocity,and the best effect of slip layer resistance reduction was achieved when the transported flow rate was 1.01 m^(3)·h^(-1).The results had important theoretical significance for improving the stability and economy of the CPB slurry in the pipeline.

Rheological and physicomechanical properties of rod milling sand-based cemented paste backfill modified by sulfonated naphthalene formaldehyde condensate

Rod milling sand(RMS)—a coarse sand aggregate—was recycled for cemented paste backfill(CPB)for the underground mined area at the Jinchuan nickel deposit,named rod milling sand-based cemented paste backfill(RCPB).The adverse effects of coarse particles on the transportation of CPB slurry through pipelines to underground stopes resulting in weakening of the stability of the backfill system are well known.Therefore,sulfonated naphthalene formaldehyde(SNF)condensate was used for the performance improvement of RCPB.The synergistic effect of solid content(SC),lime-to-sand ratio,and SNF dosage on the rheological and physicomechanical properties,including slump,yield stress,bleeding rate,uniaxial compressive strength(UCS),as well as mechanism analysis of RCPB,have been explored.The results indicate that the effect of SNF on RCPB performance is related to the SNF dosage,lime-to-sand ratio,and SC.The slump of fresh RCPB with 0.1wt%-0.5wt%SNF increased by 2.6%-26.2%,whereas the yield stress reduced by 4.1%-50.3%,indicating better workability and improved cohesiveness of the mix.The bleeding rate of fresh RCPB decreased first and then rose with the increase of SNF dosage,and the peak decrease was 67.67%.UCS of RCPB first increased and then decreased with the increase of SNF dosage.At the optimal SNF addition ratio of 0.3wt%,the UCS of RCPB curing for 7,14 and,28 d ages increased by 31.5%,28.4%,and 29.5%,respectively.The beneficial effects of SNF in enhancing the early UCS of RCPB have been corroborated.However,the later UCS increases at a slower rate.The research findings may guide the design and preparation of RCPB with adequate performance for practical applications.

Experiment on acoustic emission response and damage evolution characteristics of polymer-modified cemented paste backfill under uniaxial compression

The mechanical properties of cemented paste backfill(CPB)determine its control effect on the goaf roof.In this study,the mechanical strength of polymer-modified cemented paste backfill(PCPB)samples was tested by uniaxial compression tests,and the failure characteristics of PCPB under the compression were analyzed.Besides,acoustic emission(AE)technology was used to monitor and record the cracking process of the PCPB sample with a curing age of 28 d,and two AE indexes(rise angle and average frequency)were used to classify the failure modes of samples under different loading processes.The results show that waterborne epoxy resin can significantly enhance the mechanical strength of PCPB samples(when the mass ratio of polymer to powder material is 0.30,the strength of PCPB samples with a curing age of 28 d is increased by 102.6%);with the increase of polymer content,the mechanical strength of PCPB samples is improved significantly in the early and middle period of curing.Under uniaxial load,the macro cracks of PCPB samples are mostly generated along the axial direction,the main crack runs through the sample,and a large number of small cracks are distributed around the main crack.The AE response of PCPB samples during the whole loading process can be divided into four periods:quiet period,slow growth period,rapid growth period,and remission period,corresponding to the micro-pore compaction stage,elastic deformation stage,plastic deformation stage,and failure instability stage of the stress-strain curve.The AE events are mainly concentrated in the plastic deformation stage;both shear failure and tensile failure occur in the above four stages,while tensile failure is dominant for PCPB samples.This study provides a reference for the safety of coal pillar recovery in pillar goaf.

Systematic review of mixing technology for recycling waste tailings as cemented paste backfill in mines in China

The development of industry is inseparable from the support of mining.However,mining processes consume a large amount of energy,and increased tailing emissions can have a significant impact on the environment.In the past few decades,the mining industry developed many technologies that are related to mineral energy management,of which cemented paste backfill(CPB)is one of the representative technologies.CPB has been successfully applied to mine ground control and tailings management.In CPB technology,the mixing process is the key to achieving materials with good final quality and controlled properties.However,in the preparation process,the mixed homogeneity of the CPB is difficult to achieve because of fine tailings,high solid volume fraction,and high viscosity.Most research focused on the effect of mixing ingredients on CPB properties rather than on the preparation process of the CPB.Therefore,improving the performance and reducing the production cost of CPB by optimizing the mixing process are important.This review summarizes the current studies on the mixing technology of CPB and its application status in China.Then,it compares the advantages and disadvantages of multiple mixing equipment and discusses the latest results and research hotspots in paste preparation.Finally,it concludes the challenges and development trends of mixing technology on the basis of the relevant application cases in China to promoting cement-based material mixing technology development.

Strength evolution and deformation behaviour of cemented paste backfill at early ages： Effect of curing stress, filling strategy and drainage

In this study, a pressure cell apparatus is developed to investigate the early age evolution of the strength and deformation behaviour of cemented paste backfill(CPB) when subjected to various loading conditions under different curing scenarios. The different curing scenarios that are simulated include:(1)drained and undrained conditions,(2) different filling rates,(3) different filling sequences, and(4) different curing stresses. The findings show that drainage, curing stress, curing time and filling rate influence the mechanical and deformation behaviours of CPB materials. The coupled effects of consolidation, drainage and suction contribute to the strength development of drained CPB subjected to curing stress. On the other hand, particle rearrangement caused by the applied pressure and suction development due to self-desiccation plays a significant role in the strength gain of undrained CPB cured under stress.Furthermore, curing stress induces slightly faster rate of cement hydration, which can contribute to strength acquisition.

Effects of water content, water type and temperature on the rheological behaviour of slag-cement and fly ash-cement paste backfill

The pumping ability and placement performance of fresh cemented paste backfill(CPB) in underground mined cavities depend on its rheological properties. Hence, it is crucial to understand the rheology of fresh CPB slurry, which is related to CPB mixture design and the temperature underground. This paper presented an experimental study investigating the effects of binder type, content, water chemical properties and content, and temperature, on the rheological properties of CPB material prepared using the tailings of a copper mine in South Australia. Portland cement(PC), a newly released commercially manufactured cement called Minecem(MC) and fly ash(FA) were used as the binders added to the mine tailing materials. Various amounts of two different water types were added to the mixtures in the preparation of backfill material slurry. Six different temperatures ranging from 5 to 60 °C were to investigate the effect of temperature on CPB rheology. Overall, the increasing water content and decreasing temperature lead to lower yield stress. Based on the results obtained from the rheological properties of CPB slurry, it was found that at room temperature(25 °C), with regards to the unconfined compressive strength(UCS) performance, the replacement of 4% PC mixed CPB(28 days UCS 425 k Pa) to 3% MC mixed CPB(28 days UCS 519 k Pa), reduced the slurry yield stress from 210.7 to 178.5 Pa. The results also showed that the chemical composition of water affects the yield stress of CPB slurry and that MC mitigates the negative effect of mine-processed water(MW) and thus lead to improve the rheological properties of the slurry. However, the results suggested that the rheological properties of a mixture using MC is very sensitive to the water volume and temperature change. Therefore, using MC in backfill requires better quality control in slump mixing.

Effect of particle gradation characteristics on yield stress of cemented paste backfill

Along with slurry concentration and particle density,particle size distribution(PSD)of tailings also exerts a significant influence on the yield stress of cemented paste,a non-Newtonian fluid.In this work,a paste stability coefficient(PSC)was proposed to characterize paste gradation and better reveal its connection to yield stress.This coefficient was proved beneficial to the construction of a unified rheological model,applicable to different materials in different mines,so as to promote the application of rheology in the pipeline transportation of paste.From the results,yield stress showed an exponential growth with increasing PSC,which reflected the proportion of solid particle concentration to the packing density of granular media in a unit volume of slurry,and could represent the properties of both slurry and granular media.It was found that slurry of low PSC contained extensive pores,generally around 20μm,encouraging free flow of water,constituting a relatively low yield stress.In contrast,slurry of high PSC had a compact and quite stable honeycomb structure,with pore sizes generally<5μm,causing the paste to overcome a higher yield stress to flow.

Effect of curing humidity on performance of cemented paste backfill

Cemented paste backfill(CPB),a mixture of tailings,binder,and water,is widely and extensively used for the recovery of mineral resources,the prevention of ground subsidence,and the management of mine waste.When installed,the CPB is subjected to complex environmental conditions such as water content,temperature,and power,which have a significant impact on its efficiency.Thus,this study conducts a series of laboratory programs,including investigation of moisture,temperature,stress–strain relation,and microstructure to show the effect of curing humidity on the CPB behaviors.The results obtained indicate that ambient humidity can have a dramatic effect on CPB in terms of its macro performance of internal relative humidity,temperature and strength,as well as the micro expression.Typical examples of these effects on CPB include an increase in curing humidity,which favors binder hydration,and then an increase in hydration materials,temperature and peak stress in the CPB.The results obtained will lead to a better understanding of CPB’s responses to various environmental conditions.

Early-age strength property improvement and stability analysis of unclassified tailing paste backfill materials

High-density tailings,small cementitious materials,and additives are used for backfill materials with poor early compressive strength(ECS),which may greatly affect the mining and backfill cycle,to prepare paste backfill materials(PBMs)with a high ECS.The effects and mechanisms of different early strength agents on the property of PBM are investigated.The action mechanism of additives on the properties of PBM is also analyzed through X-ray diffraction,scanning electron microscope,and energy dispersive spectrometry.Results show that the effects of single-component additives 1,3,and 6 are better than those of the other additives,and their optimal dosages are 3wt%,1wt%,and 3wt%,respectively.The optimum multicomponent combinations are 1wt%of additive 1 and 1.5wt%of additive 6.The ECS of the paste with additive 10 increases to a greater extent than that of the other pastes because of the synergistic action of additive 1 with additive 6.The hydration product of Ca(OH)2 is consumed,and more C-S-H gels are generated with the addition of additives to paste.Tailings particles,ettringite crystals,and gels intertwined with one another form a dense net-like structure that fills the pores.This structure can significantly improve the ECS of PBM.

Chemically induced changes in the geotechnical response of cementing paste backfill in shaking table test

Cemented paste backfill(CPB)is extensively used for underground mine support and/or tailings management.However,CPB behavior under cyclic loadings might be affected by the chemistry of its porewater,which often contains sulphate ions.Till today,no studies have addressed the effect of sulphate on the response of CPB to cyclic loadings by using shaking table technique.This study presents new findings of assessing the effect of the sulphate in the pore water of CPB on its geotechnical response to cyclic loading by using shaking table.CPB mixtures were prepared(with and without sulphate),poured into a flexible laminar shear box,cured to 4 h,and then exposed to cyclic loading using one-dimensional(1D)shaking table.Several parameters(e.g.pore water pressure,settlement,lateral deformation,acceleration,electrical conductivity,effective stress,and liquefaction susceptibility)were monitored or determined before,during,and after shaking.Obtained results indicate that the sulphate-bearing CPB cured to 4 h can be prone to liquefaction under the studied conditions.However,sulphate-free CPB samples are resistant to liquefaction.These results are expected to contribute to a better understanding of the effect of water chemistry on the cyclic behavior of CPB,consequently enhancing the cost-effective design of CPB structures.

High strain rate compressive strength behavior of cemented paste backfill using split Hopkinson pressure bar

The stability of cemented paste backfill(CPB)is threatened by dynamic disturbance,but the conventional low strain rate laboratory pressure test has difficulty achieving this research purpose.Therefore,a split Hopkinson pressure bar(SHPB)was utilized to investigate the high strain rate compressive behavior of CPB with dynamic loads of 0.4,0.8,and 1.2 MPa.And the failure modes were determined by macro and micro analysis.CPB with different cement-to-tailings ratios,solid mass concentrations,and curing ages was prepared to conduct the SHPB test.The results showed that increasing the cement content,tailings content,and curing age can improve the dynamic compressive strength and elastic modulus.Under an impact load,a higher strain rate can lead to larger increasing times of the dynamic compressive strength when compared with static loading.And the dynamic compressive strength of CPB has an exponential correlation with the strain rate.The macroscopic failure modes indicated that CPB is more seriously damaged under dynamic loading.The local damage was enhanced,and fine cracks were formed in the interior of the CPB.This is because the CPB cannot dissipate the energy of the high strain rate stress wave in a short loading period.

Immobilization and leaching characteristics of fluoride from phosphogypsumbased cemented paste backfill

Phosphogypsum(PG)is a typical by-product of phosphoric acid and phosphate fertilizers during acid digestion.The application of cemented paste backfill(CPB)has been feasibly investigated for the remediation of PG.The present study evaluated fluorine immobilization mechanisms and attempted to construct a related thermodynamic and geochemical modeling to describe the related stabilization performance.Physico-chemical and mineralogical analyses were performed on PG and hardened PG-based CPB(PCPB).The correlated macro-and micro-structural properties were obtained from the analysis of the combination of unconfined compressive strength and scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy imaging.Acid/base-dependent leaching tests were performed to ascertain fluoride leachab-ility.In addition,Gibbs Energy Minimization Software and PHREEQC were applied as tools to characterize the PCPB hydration and deduce its geochemical characteristics.The results proved that multiple factors are involved in fluorine stabilization,among which the calcium silicate hy-drate gel was found to be associated with retention.Although the quantitative comparison with the experimental data shows that further modi-fication should be introduced into the simulation before being used as a predictive implement to determine PG management options,the im-portance of acid/base concentration in regulating the leaching behavior was confirmed.Moreover,the modeling enabled the identification of the impurity phases controlling the stability and leachability.

Spatiotemporal evolution of thermo-hydro-mechanical-chemical processes in cemented paste backfill under interfacial loading

Cemented paste backfill(CPB)and rock interface interaction causes the formation of an interfacial loading and affects the thermal,hydraulic,mechanical,and chemical processes in bulk CPB and thus its in-situ behavior.In this study,a new meter-sized column model is developed to systematically investigate the multiphysics processes in CPB under interfacial loading.The obtained results discover that for the mechanical process,the interfacial loading leads to a reduced settlement and a weakened stress level in CPB.For the hydraulic process,lower matric suction and smaller moisture content coexist in CPB under interfacial loading.For the thermal process,the interfacial loading weakens the porosity-dependent thermal conduction and causes retardation in temperature variation relative to the ambient temperature.For the chemical process,weakened cement hydration with smaller electrical conductivity was observed in CPB under interfacial loading.Therefore,the obtained results reveal the linkage between the interfacial loading and multiphysics processes in CPB and thus contribute to an in-depth understanding of the multiphysics behavior of CPB in underground mines.

Experimental study of the shrinkage behavior of cemented paste backfill

Cemented paste backfill(CPB)is largely used in underground mine stopes worldwide.When a CPB is placed in a stope,an important task is to estimate the settlement associated with the shrinkage and selfweight consolidation of the CPB.This is closely related to the volume management to ensure the stability of barricades and tight contacts between the backfill and stope roof.Over the years,shrinkage studies were mostly performed on fine-grained soils(silts and clays),with only a few publications on the shrinkage behavior of uncemented tailings.No study has been published on the shrinkage behavior of CPB.To fill this gap,a series of shrinkage tests has been conducted on CPB with different cement contents,including zero cement content(uncemented paste backfill,uCPB).The results show that the shrinkage response of CPB is very different from that of uCPB.At a given initial water content,CPB exhibits a shorter normal shrinkage stage than uCPB.The unsaturation onset water content and void ratio,shrinkage limit and final void ratio of CPB are generally higher than those of uCPB.At a given cement content,the shrinkage behaviors of CPB and uCPB are significantly influenced by the initial water content.

Mill tailings based composites as paste backfill in mines of U-bearing dolomitic limestone ore

This paper elaborates on the development of paste backfill using mill tailings generated during the processing of a uranium ore deposit hosted in dolomitic limestone. The tailings have been characterized in terms of the physical, chemical and mineralogical properties. Time-dependent rheological behaviors and geotechnical properties of cemented paste backfill(CPB) are also determined. The studies show that the mill tailing has the potential to form paste and the CPB has adequate strength to provide support to mine pillars, roofs, and walls.