Fluid-Related Performances and Compressive Strength of Clinker-Free Cementitious Backfill Material Based on Phosphate Tailings

Phosphate tailings are usually used as backfill material in order to recycle tailings resources.This study considers the effect of the mix proportions of clinker-free binders on the fluidity,compressive strength and other key performances of cementitious backfill materials based on phosphate tailings.In particular,three solid wastes,phosphogypsum(PG),semi-aqueous phosphogypsum(HPG)and calcium carbide slag(CS),were selected to activate wet ground granulated blast furnace slag(WGGBS)and three different phosphate tailings backfill materials were prepared.Fluidity,rheology,settling ratio,compressive strength,water resistance and ion leaching behavior of backfill materials were determined.According to the results,when either PG or HPG is used as the sole activator,the fluidity properties of the materials are enhanced.Phosphate tailings backfill material activated with PG present the largest fluidity and the lowest yield stress.Furthermore,the backfill material’s compressive strength is considerably increased to 2.9 MPa at 28 days after WGGBS activation using a mix of HPG and CS,all with a settling ratio of only 1.15 percent.Additionally,all the three ratios of binder have obvious solidification effects on heavy metal ions Cu and Zn,and P in phosphate tailings.

Enhancing fly ash utilization in backfill materials treated with CO_(2)carbonation under ambient conditions

The environmental concerns resulting from coal-fired power generation that produces large amounts of CO_(2)and fly ash are of great interest.To mitigate,this study aims to develop a novel carbonated CO_(2)-fly ash-based backfill(CFBF)material under ambient conditions.The performance of CFBF was investigated for different fly ash-cement ratios and compared with non-CO_(2)reacted samples.The fresh CFBF slurry conformed to the Herschel-Bulkley model with shear thinning characteristics.After carbonation,the yield stress of the fresh slurry increased significantly by lowering fly ash ratio due to gel formation.The setting times were accelerated,resulting in approximately 40.6%of increased early strength.The final strength decreased when incorporating a lower fly ash ratio(50%and 60%),which was related to the existing heterogeneous pores caused by rapid fluid loss.The strength increased with fly ash content above 70%because additional C-S(A)-H and silica gels were characterized to precipitate on the grain surface,so the binding between particles increased.The C-S(A)-H gel was developed through the pozzolanic reaction,where CaCO_(3)was the prerequisite calcium source obtained in the CO_(2)-fly ash reaction.Furthermore,the maximum CO_(2)uptake efficiency was 1.39 mg-CO_(2)/g-CFBF.The CFBF material is feasible to co-dispose CO_(2)and fly ash in the mine goaf as negative carbon backfill materials,and simultaneously mitigates the strata movement and water lost in post-subsurface mining.

Experimental study on thermal and mechanical properties of tailings-based cemented paste backfill with CaCl_(2)·6H_(2)O/expanded vermiculite shape stabilized phase change materials

CaCl_(2)·6H_(2)O/expanded vermiculite shape stabilized phase change materials(CEV)was prepared by atmospheric impregnation method.Using gold mine tailings as aggregate of cemented paste backfill(CPB)material,the CPB with CEV added was prepared,and the specific heat capacity,thermal conductivity,and uniaxial compressive strength(UCS)of CPB with different cement-tailing ratios and CEV addition ratios were tested,the influence of the above variables on the thermal and mechanical properties of CPB was analyzed.The results show that the maximum encapsulation capacity of expanded vermiculite for CaCl_(2)·6H_(2)O is about 60%,and the melting and solidification enthalpies of CEV can reach 98.87 J/g and 97.56 J/g,respectively.For the CPB without CEV,the specific heat capacity,thermal conductivity,and UCS decrease with the decrease of cement-tailing ratio.For the CPB with CEV added,with the increase of CEV addition ratio,the specific heat capacity increases significantly,and the sensible heat storage capacity and latent heat storage capacity can be increased by at least 10.74%and 218.97%respectively after adding 12%CEV.However,the addition of CEV leads to the increase of pores,and the thermal conductivity and UCS both decrease with the increase of CEV addition.When cement-tailing ratio is 1:8 and 6%,9%,and 12%of CEV are added,the 28-days UCS of CPB is less than 1 MPa.Considering the heat storage capacity and cost price of backfill,the recommended proportion scheme of CPB material presents cement-tailing ratio of 1:6 and 12%CEV,and the most recommended heat storage/release temperature cycle range of CPB with added CEV is from 20 to 40℃.This work can provide theoretical basis for the utilization of heat storage backfill in green mines.

Improvement of Cemented Gangue Backfill Material with Barium Hydroxide in Acid Mine Water

As a kind of green concrete,the mechanical properties and durability of cemented gangue backfill material(CGBM)will be affected if they are in acid mine water with sulfate ions in the long term.To improve the performance of CGBM in acid mine water with sulfate ions,CGBM specimens with different doses of barium hydroxide were immersed in sulfuric acid solutions of different concentrations for 270 days.The changes of mass,ultrasonic pulse velocity(UPV)and compressive strength of the specimens at different ages were analyzed.Scanning electron microscopy(SEM)and X-ray diffraction(XRD)were used to analyze the microstructure and composition of the specimens.The results show that incorporation of barium hydroxide into CGBM specimen can promote the formation of barium sulfate precipitation and inhibit the generation of corrosion products such as ettringite.Meanwhile,barium sulfate precipitation blocks the pore channel invaded by sulfuric acid solution,delaying the progress of corrosion reaction and making the interior of CGBM specimen more complete.And the specimen with 2.0 kg/m^(3)barium hydroxide was more effective in improving performance.This study provides a basis for the ratio design of CGBM in acid mine water with sulfate ions.

Paste-like self-flowing transportation backfilling technology based on coal gangue

A paste-like self-flowing pipeline transportation backfilling technology with coal gangue as aggregate is proposed to remove the potential damage caused by coal gangue piles. As well, the difficult problems of recovering high quality safety coal pillars and deep mining of the Suncun Coal Mine （SCM）, Xinwen Coal Group, Shandong are resolved. The physical-chemical properties of coal gangue, optimized proportion of materials, backfilling system and craft in the SCM were studied in the laboratory and then an industrial test was carried out on high quality coal pillars under a town. The results show that finely crushed kaolinized and fresh gangue with granularity less than 5 mm can be used as aggregate with fly ash to replace part of the cement and a composite water reducer as an additive, accounting for 1.0%-1.5% of the total amount of cement and fly ash. The recommended proportion is l（cement）：4（fly ash）： 15（coal gangue）, with a mass fraction of 72%-75%, rheoiogical paste-like properties and a strength of more than 0.7 MPa at 7 d. The sequence of adding cement, fly ash, water reducer and then coal gangue ensures that the suspended state of the slurry, reducing the wear and jam of pipelines. The working face is advancing continuously by the alternating craft of building block walls with coal gangue and backfilling mined-out gobs with paste-like slurry. The recovery rate is as high as 90% with a backfilling cost of 36.9 YuarffL good utilization of coal gangue and no subsidence on the surface. This technology provides a good theoretical basis and application experience for coal mines, cement backfilling with paste-like slurry.

Features of pipe transportation of paste-like backfilling in deep mine

Based on the pipe transportation of paste-like backfilling system of a certain deep coal mine,its dynamics process was simulated and analyzed.A two-dimensional dynamic model of extraordinary deep and lone pipe was built by GAMBIT,on the basis of which the simulation was done by implicit solver of FLUENT 2ddp.The results show that hydraulic loss of pipe transportation is less than the pressure produced by gravity,which means the backfilling material can flow by itself.When the inlet velocity is 3.2 m/s,the maximum velocity of 4.10 m/s is at the elbow and the maximum velocity in the horizontal pipe is 3.91 m/s,which can both meet the stability requirement.The results of the simulation are proved to be reliable by the residual monitor plotting of related parameter,so it can be concluded that the system of pipe transportation is safe.

CO2 sequestration characteristics in the cementitious material based on gangue backfilling mining method

The increasing anthropogenic CO2 emission and global warming has challenged the China and other countries to seek new and better ways to meet the world’s increasing need for energy while reducing greenhouse gas emissions.The overall proposition of this research is to develop a brand-new CO2 physical and chemical sequestration method by using solid waste of coal mining and cementitious material which are widely used for goaf backfilling in coal mining.This research developed a new testing system(constant temperature pressurized reaction chamber(CTPRC))to study the effects of different initial parameters on mineral carbonation such as different initial water-binder ratio,initial sample porosity and initial carbon dioxide pressure.The experimental results show that the CO2 consumption ratio is 15%,10%and 7%higher with relatively high initial water-binder ratio,initial sample porosity and initial CO2 pressure within 48 h.In addition,some physical and chemical evidence was found through the electron microscope scanning and XRD test to further explain the above test results.This proposed research will provide critical parameters for optimizing CO2 sequestration capacity in this cementitious backfilling material with forming agent.

Mass ratio design based on compaction properties of backfill materials

The backfill-mining mass ratio is the ratio of the mass of the backfill materials in the goaf to the mass of the produced raw coal during solid backfill mining and it is regarded as a direct control index of the backfill effect in solid backfill mining. To design the backfill-mining mass ratio in a solid backfill mining panel, the backfill-mining mass ratio was defined on the basis of the basic principle of solid backfill mining. In addition, the density-stress relationship of backfill materials under compaction was obtained for five types of materials to derive a design formula for backfill-mining mass ratio. Moreover, the 6304-1 backfill panel under the large-scale dam of Ji′ning No. 3 coal mine was taken as an engineering case to design the backfill-mining mass ratio. In this way, it is found that the designed backfill-mining mass ratio is 1.22, while the mean value of the measured backfill-mining mass ratio is 1.245. Besides, the maximum roof subsidence is only 340 mm which effectively guarantees the backfill effect in the panel and control of strata movement and surface subsidence.

Realizing of Optimization of Binder Backfill Material Under Certain Strength with Fuzzy Sets

The main factors deciding the compressive strength of binder backfill body are tailing density and binder dosage in binder backfill materials. Based on the antecedent of certain pulp density, the method of increasing the tailing density and reducing the binder dosage, or the manner of cutting down the tailing density and gaining the binder dosage are taken to guarantee the strength of backfill body. The problem that should be solved is how to determine the tailing density and the binder dosage rationally. This paper tries to realize the correct selection of the tailing density and the binder dosage in computer with the method of fuzzy mathematics.

Cross-scale characteristics of backfill material using NMR and fractal theory

This paper analyzed the pore structure, quantified the pore fractal dimension, calculated the grading index(GI) of mixed aggregate, and studied the relationship among GI, pore structure, and strength to describe the cross-scale characteristics of backfill, which is made from stone powder and cemented tailing. A series of experiments were conducted on stone powder cement tailings backfill(SPCTB). The GI formulas for mixed aggregates, containing stone powder and tailings, were derived based on the Füller theory. The nuclear magnetic resonance(NMR) fractal dimensions of backfills were derived using fractal geometry principles. Compared to the mesopore and macropore fractal dimensions, the correlation between micropore fractal dimension and macro-properties in terms of NMR porosity, pore structure complexity, uniaxial compression strength(UCS), and GI is the most significant. Macropore fractal dimension is generally correlated with UCS and GI and the other properties such as the shape of mixed aggregates also have an impact on fractal dimension. However, mesopore fractal dimension has no obvious relationship with macro-properties. Finally, the relationship between GI and UCS was studied, which contributed to improving backfill’s strength and optimizing gradation.

Paste-like cemented backfilling technology and rheological characteristics analysis based on jigging sands

To make backfilling body meet strength requirement,physical-chemical evaluation and proportioning tests were conducted on several backfilling materials.Jigging sands,#32.5 cement and fly ash were determined as backfilling aggregate,binding material and modified material,respectively.An optimized proportion of backfilling materials with a solid mass fraction of 78%and cement:fly ash:jigging sands mass ratio of 1:2:14,was suggested to Jiangan Pyrite Mine,China.The slurry made by optimized proportion produced obvious shear thinning phenomena,and was confirmed as paste-like slurry.To analyze its rheological characteristics,L-type pipeline test and Haake VT550 rotational viscometer test were conducted.Bingham and Casson fluid models were applied to several paste-like slurry samples to simulate flow and stress states;Casson fluid model was proved to have better simulation effect on paste-like slurry with shear thinning phenomena;rheological parameters of backfilling slurry made by suggested proportion were measured.Initial yield stress,average apparent viscosity and limiting viscosity are 55.35 Pa,1.216 Pa-s and 0.48 Pa-s,respectively.Compared with Bingham fluid model,Casson fluid model has a better simulation effect on paste-like slurry with shear thinning phenomena,through calculating the residual standard deviations.

Calculation method of first collapse span with superhigh water material backfill mining

It is critical for the material to be of active supporting capacity before initial collapse ot mare root wltn supermgn water material backfill mining, and the maximum bending moment should be first calculated in order to determine the initial collapse span. In the light of principal of virtual work, the simple expression of deflection, bending moment of elastic clamped plate were deduced under the condition of vertical uniform distributed load, horizontal pressure and supporting by elastic foundation, and then, the maximal bending moment expression was derived too. At the same time, the influence degree on square clamped plate by adding horizontal pressure and elastic foundation were analyzed. The results show that the effect of horizontal pressure on maximal bending moment can be ignored when the value of horizontal pressure is two orders of magni- tude less than that of coeificient of elastic stiffness existing elastic foundation.

Experimental Study on theMechanical Properties ofPaste-like Fill Material

The experiments, which include the complete stress-strain curves, triaxial compressive loading history and the main factors affecting the compressive strength of the material, were made to research the mechanical properties of paste-like fill material. The results show that the material still has a relatively high load-bearing capacity after yielding. From the view of the backfill strength, the suitable content of the fine particles in the aggregates is 20%, the curing temperature of backfill slurry is about 20 centigrade degrees or higher. The backfill strength can reach 2.5-3.6 MPa when the binder dosage is 5%-8%. It can meet the needs for mining with backfill.

A New Mode of Coal Mining Under Buildings with Paste-Like Backfill Technology

The formation of the paste like backfill technology was introduced briefly in this paper. From the actual cases of coal mines, a new mode of coal mining under buildings with the technology was proposed. And its specificity was analyzed, and a further introduction to the full sand soil solidifying material was given. The main parts of the backfill system, such as the backfill preparation system, the pipeline transportation system, the backfill systems in fully mechanized mining faces and the backfill process, were presented emphatically.

Creep Property of Solidifying Backfill Body of High-Water Material

On the basis of the creep test of bigh-water materisl solidifying backfill body(abb. HW body), This paper discusses its creep properties- The visco-elasto-plastic model, which shows the creep properties of HW body, is developed, and the creep contitutive equations are deduced. The visco-elastoplastic model is proved by the experiments and practice.

Study on the Themal Conductivity of Compacted Buffer/Backfill Materials

The thermal property is one of the key properties for the design of the high-level radioactive waste (HLW) repository. In this study, the thermal properties transient automatic tester (HPP-F) is uesd to study the thermal conductivity of multiphase composite buffer/backfill material including the type B-Z and B-Z-P (Here B、Z、P represents bentonite、zeolite and pyrite respectively,the same as in the following.) in different dry density and moisture conditions. The results show that for the same moisture content (dry density), thermal conductivity of specimens increases as the dry density (moisture content) increases. As a result, the type B-Z-P which is highly compacted of 1.8 g/cm3 in dry density and 17.65% in moisture content performs well, it meets the requirements of the IAEA and is easy to be compacted ,so it can be recommend as a alternative material of high level radioactive waste disposal repository buffer/backfilling materials.

REQUIREMENT OF FLUIDITY OFHIGH WATER CONTENT MATERIALS FOR THE GETWAY-SIDE BACKFILLING TECHNIQUE

Through analyzing the effects of water consumption, diameter of solid particle, and flow vefority on the fluidity of high water content material slurry, the relatinnship among the fluidity, the isotropy of the slurry, and the pumping facilities applied in getway-side backfilling has been found. And the requirment of fluidity of high water content material for the design of getway-side back filling technique is put forward in the paper.

Systematic review of mixing technology for recycling waste tailings as cemented paste backfill in mines in China

The development of industry is inseparable from the support of mining.However,mining processes consume a large amount of energy,and increased tailing emissions can have a significant impact on the environment.In the past few decades,the mining industry developed many technologies that are related to mineral energy management,of which cemented paste backfill(CPB)is one of the representative technologies.CPB has been successfully applied to mine ground control and tailings management.In CPB technology,the mixing process is the key to achieving materials with good final quality and controlled properties.However,in the preparation process,the mixed homogeneity of the CPB is difficult to achieve because of fine tailings,high solid volume fraction,and high viscosity.Most research focused on the effect of mixing ingredients on CPB properties rather than on the preparation process of the CPB.Therefore,improving the performance and reducing the production cost of CPB by optimizing the mixing process are important.This review summarizes the current studies on the mixing technology of CPB and its application status in China.Then,it compares the advantages and disadvantages of multiple mixing equipment and discusses the latest results and research hotspots in paste preparation.Finally,it concludes the challenges and development trends of mixing technology on the basis of the relevant application cases in China to promoting cement-based material mixing technology development.

Progress and prospects of mining with backfill in metal mines in China

Mining is the foundation of modern industrial development.In the context of the“carbon peaking and carbon neutrality”era,countries have put forward the development strategy of“adhering to the harmonious coexistence of humans and nature.”The ongoing progress and improvement of filling mining technology have provided significant advantages,such as“green mining,safe,efficient,and low-carbon emission,”which is crucial to the comprehensive utilization of mining solid waste,environmental protection,and safety of re-mining.This review paper describes the development history of metal mine filling mining in China and the characteristics of each stage.The excitation mechanism and current research status of producing cementitious materials from blast furnace slag and other industrial wastes are then presented,and the concept of developing cementitious materials for backfill based on the whole solid waste is proposed.The advances in the mechanical characteristics of cemented backfill are elaborated on four typical levels:static mechanics,dynamic mechanics,mechanical influencing factors,and multi-scale mechanics.The working/rheological characteristics of the filling slurry are presented,given the importance of the filling materials conveying process.Finally,the future perspectives of mining with backfill are discussed based on the features of modern filling concepts to provide the necessary theoretical research value for filling mining.

A roof model and its application in solid backfilling mining

Through changing the axial load on backfilling material compaction test to reflect different overlying strata pressure on backfilling material, the stress-strain relations in the compaction process of backfilling material under the geological condition can be obtained. Based on the characteristic of overlying strata movement in backfill mining, a model of roof thin plate is established. By introducing the stress-strain relation in compaction process into the model and using RIZT method to analyze the bending deformation of roof, the bending deflection and stress distribution can be obtained. The results show that the maximum roof subsidence and maximum tensile stress occurring at the center are 255 mm and5 MPa, respectively. Tensile fracture of roof under the geological condition of Dongping Mine did not occur. The dynamic measurement results of roof in Dongping Mine verify the theoretical result from the aforementioned model, thereby suggesting the roof mechanical model is reliable. The roof thin plate model based on the compaction characteristic of backfilling material in this study is of importance to research on backfill mining theories and application of backfilling material characteristics.