Design and Lamination Process of Composite Fabric for Automobile

The composite fabric is a new type of automobile fabric in recent years.The three-layer composite fabric was made of different materials that were linen weaving fabric,knitting fabric and warp-knitted spacer fabric.Through testing performances of three different adhesives,the thermoplastic urethanes(TPU)hot melt powder was selected to adhere every fabric.Then,the laminating process was designed and applied.The optimized process conditions were following:the temperature was 150℃,the pressure was 2.0 N·cm-2,the time was 80 s,and the dosage of adhesive was 20 g·m-2.This new laminated fabric has multi-functions,such as comfortability,permeability and physic mechanical properties.This lamination process will be used to be the basis for the study of functional laminated car seat fabric.

Mechanical Performances and Morphology of LDPE/UHMWPE Single-Polymer Composites Produced by Extrusion-Calendering Method

Extrusion-calendering method was developed to prepare single-polymer composites(SPCs) of ultrahigh molecular weight polyethylene( UHMWPE) fabric reinforcing low density polyethylene(LDPE).Differential scanning calorimeter(DSC) experiments were executed to determine the setup of extrusion temperature.Effects of the die temperature on the tensile and interfacial performances of SPCs were studied through the tensile and T-peel tests,respectively. The results showed that both tensile strength and modulus increased initially and decreased afterwards as the temperature increased. The peak values of tensile strength and modulus of PE SPCs,which are 10. 8 and 3. 5 times as high as those of the unreinforced LDPE respectively,were obtained at 150 ℃. Higher temperatures also give a positive effect on peel strength. Scanning electron microscopy( SEM) and camera were also used to observe the morphology of the SPCs samples.

Development and Aging Behaviour of Solvent-Based Polychloroprene Rubber Nano-Adhesive Using Multiwall Carbon Nanotubes

Polychloroprene (PC) based contact adhesives are widely used in various applications;however, there is a possibility to improve the properties of PC adhesive. Modifications of polymers can enhance the properties of the material, e.g. increase in thermal stability, compatibility, rigidity, physical response, flexibility and improve the polymer process ability. In the current study, improved formulation of solvent-based adhesive was developed, and the properties were further enhanced by the addition of nano-reinforcement of multiwall carbon nanotubes (MWCNTs). The addition of nano-reinforcement was optimized to obtain improvement in the bond strength and also to enhance its resistance at a high temperature (~100°C). This paper discusses the uniform dispersion of MWCNTs during the synthesis of polychloroprene solvent-based adhesive, thereby improving its structural properties. Incorporation of MWCNTs-solvent-based adhesives resulted in a 20% - 35% improvement in 180° peel strength determined on flexible substrates such as canvas, leather. The reinforced based adhesive also exhibited improved thermal stability and weather resistance compared with unreinforced adhesive. The MWCNTs- solvent-based contact adhesives is a potential candidate in an industrially relevant branch of adhesives commonly used in structural applications, e.g., footwear, plastic, leather, automobile, construction industries, etc.

Fabrication and Characterization of High-Bonding-Strength Al/Ti/Al-Laminated Composites via Cryorolling

Sandwich-like Al/Ti/Al-laminated composites have many advantages such as low density and high specific strength with value in mechanical manufacturing and aerospace engineering. Here, Al/Ti/Al-laminated composites were fabricated by hot roll bonding and subsequent processes: cryorolling(-190 ℃ and-100 ℃), cold rolling(25 ℃), and hot rolling(300 ℃). Their bonding strength and mechanical properties were then studied by an Autograph AGS-X universal electronic testing machine. The results show that cryorolling can improve the interface bonding strength and tensile strength of Al/Ti/Allaminated composites. For the Al/Ti/Al-laminated composites subjected to cryorolling at-100 ℃, they have the highest strength near 260 MPa—this is 48 MPa and 41 MPa higher than the laminated composites subjected to cold and hot rolling, respectively. These results also show the strongest peeling strength. Finally, the mechanisms of the enhancement of bonding strength and mechanical properties of Al/Ti/Al-laminated composites subjected to cryorolling were mainly discussed.