The gas in plastics mould has great influence on performance, appearance and lifespan of the injection molded parts. Venting channel and its appendix system should be used for gas exhausting in general. However, the d...The gas in plastics mould has great influence on performance, appearance and lifespan of the injection molded parts. Venting channel and its appendix system should be used for gas exhausting in general. However, the dependence on the venting system complicates the mould design. Furthermore in certain condition, it is difficult to integrate the venting system into the mould. Currently a kind of mold material which has gas permeability has been developed in abroad, but the applications of this mold material were restricted by its higher cost and smaller size. In this research, a porous material which was made by powder metallurgy was applied to plastic mould to replace the venting system. Permeability of the steel with different secondary processing was tested and compared with a special apparatus. The metallographic samples of the steel with different secondary processing were prepared and investigated. Finally an actual injection set was established to investigate the applications of permeable steel. The metallographies indicate that the micro-holes inside permeable steel were interconnected. Moulds made of permeable steel exhibit good permeability in the plastic-injection experiments and gas generated in the mould cavity was smoothly exhausted. The melted plastic did not penetrate into the mould or block in the micro-holes. After several times of plastic-injection experiments, the mould still retained good permeability. The strength of this permeable steel is between 200–250 MPa and suitable for industrial applications. The venting systems simplified by permeable steel in plastic-injection have simple structures, which can be applied into any place that requires gas exhausting.展开更多
The magnetic properties of highly grain-oriented electrical steel vary along different directions. In order to investigate these properties, standard Epstein samples were cut at different angles to the rolling directi...The magnetic properties of highly grain-oriented electrical steel vary along different directions. In order to investigate these properties, standard Epstein samples were cut at different angles to the rolling direction. The hard magnetization direction was found at an angle of 60° to the rolling direction. To compare the measured and fitting curves, when the magnetic field intensity is higher than 7000 A/m, it is appropriate to simulate the relation of magnetic permeability and magnetization angle using the conventional elliptical model. When the magnetic field intensity is less than 3000 A/m, parabolic fitting models should be used; but when the magnetic field intensity is between 3000 and 7000 A/m, hybrid models with high accuracy, as proposed in this paper, should be applied. Piecewise relation models of magnetic permeability and magnetization angle are significant for improving the accuracy of electromagnetic engineering calculations of electrical steel, and these new models could be applied in further industrial applications.展开更多
Ultra-low carbon（ULC）,cold-rolled sheet steels for porcelain enameling containing alloys of titanium and boron are studied. The microstructure,mechanical properties,inclusions,and precipitates of the sheet steels ar...Ultra-low carbon（ULC）,cold-rolled sheet steels for porcelain enameling containing alloys of titanium and boron are studied. The microstructure,mechanical properties,inclusions,and precipitates of the sheet steels are analyzed. The hydrogen permeation time of the sheet steels as-annealed and after skin-passed or cold-rolled at different reductions are measured. It is show n that the sheet steels possess different features of enameling properties in hydrogen permeability,fishscale resistance,and pinhole resistance.展开更多
基金supported by Guangdong-Hong Kong Key Project of China (Grant No. 2007Z010)National Basic Research Program of China (973 Program, Grant No. 2007CB616905)
文摘The gas in plastics mould has great influence on performance, appearance and lifespan of the injection molded parts. Venting channel and its appendix system should be used for gas exhausting in general. However, the dependence on the venting system complicates the mould design. Furthermore in certain condition, it is difficult to integrate the venting system into the mould. Currently a kind of mold material which has gas permeability has been developed in abroad, but the applications of this mold material were restricted by its higher cost and smaller size. In this research, a porous material which was made by powder metallurgy was applied to plastic mould to replace the venting system. Permeability of the steel with different secondary processing was tested and compared with a special apparatus. The metallographic samples of the steel with different secondary processing were prepared and investigated. Finally an actual injection set was established to investigate the applications of permeable steel. The metallographies indicate that the micro-holes inside permeable steel were interconnected. Moulds made of permeable steel exhibit good permeability in the plastic-injection experiments and gas generated in the mould cavity was smoothly exhausted. The melted plastic did not penetrate into the mould or block in the micro-holes. After several times of plastic-injection experiments, the mould still retained good permeability. The strength of this permeable steel is between 200–250 MPa and suitable for industrial applications. The venting systems simplified by permeable steel in plastic-injection have simple structures, which can be applied into any place that requires gas exhausting.
基金financially supported by of the National Natural Science Foundation of China(Nos.51174057 and 51274062)the National High Technology Research and Development Program of China(No.2012AA03A503)the Research Fund for the Doctoral Program of Higher Education of China(No.20130042110040)
文摘The magnetic properties of highly grain-oriented electrical steel vary along different directions. In order to investigate these properties, standard Epstein samples were cut at different angles to the rolling direction. The hard magnetization direction was found at an angle of 60° to the rolling direction. To compare the measured and fitting curves, when the magnetic field intensity is higher than 7000 A/m, it is appropriate to simulate the relation of magnetic permeability and magnetization angle using the conventional elliptical model. When the magnetic field intensity is less than 3000 A/m, parabolic fitting models should be used; but when the magnetic field intensity is between 3000 and 7000 A/m, hybrid models with high accuracy, as proposed in this paper, should be applied. Piecewise relation models of magnetic permeability and magnetization angle are significant for improving the accuracy of electromagnetic engineering calculations of electrical steel, and these new models could be applied in further industrial applications.
文摘Ultra-low carbon（ULC）,cold-rolled sheet steels for porcelain enameling containing alloys of titanium and boron are studied. The microstructure,mechanical properties,inclusions,and precipitates of the sheet steels are analyzed. The hydrogen permeation time of the sheet steels as-annealed and after skin-passed or cold-rolled at different reductions are measured. It is show n that the sheet steels possess different features of enameling properties in hydrogen permeability,fishscale resistance,and pinhole resistance.
