Arc-added glow discharge plasma penetrating technique is a new surface coating method. With the help of vacuum arc discharge, a cold cathode arc source continually emits ion beams of coating elements with high currenc...Arc-added glow discharge plasma penetrating technique is a new surface coating method. With the help of vacuum arc discharge, a cold cathode arc source continually emits ion beams of coating elements with high currency density and high ionizing ratio. As the ion bombard and diffusion working on, the surface of the parts form deposited layer, penetrated layer and hybrid layer. Under lab condition, a commercial magnesium alloy Az91 had been coated with Ti film layer with the aim of improving its’ anti-corrosion performance. This paper mainly summarized our studies on the testing and analyzing of the coating layer. The composition and microstructure of the coating layer had been analyzed by means of X-ray diffraction (XRD) and glow discharge spectrum (GDS), and the surface appearance had been surveyed by scanning electronic microscope (SEM). The adhesion strength between film and matrix had been evaluated by experiments of sticking-tearing. The results indicated that the coated layer on magnesium alloy were homogeneous, dense and robustly adhered.展开更多
Ultrafine Ti(C,N)-based cermet was sintered by SPS from 1050℃ to 1450℃ and its sintering properties,such as porosity,mechanical properties and phase transformation,were investigated by optical microscopy (OM),scanni...Ultrafine Ti(C,N)-based cermet was sintered by SPS from 1050℃ to 1450℃ and its sintering properties,such as porosity,mechanical properties and phase transformation,were investigated by optical microscopy (OM),scanning electron microscopy (SEM),X-ray diffraction (XRD),and differential scanning calorimeter (DSC).It is found that the spark plasma sintering properties of Ti(C,N)-based cermet differ from those of conventional vacuum sintering.The liquid phase appearance is at least lower by 150℃ than that in vacuum sintering.The porosity decreases sharply below 1 200℃ and reaches minimum at 1 200℃,and afterwards it almost keeps invariable and no longer increases.SPS remarkably accelerates the phase transformation of Ti(C,N)-based cermet and it has a powerful ability to remove oxides in Ti(C,N)-based cermets.Above 1 350℃,denitrification occurred.Fresh graphite phase formed above 1 430℃.Both the porosity and graphite are responsible for the poor TRS.展开更多
Spark plasma sintering (SPS) and conventional vacuum sintering (VS) wereemployed to fabricate ultrafine Ti(C,N)-based cermets. The shrinkage behavior, microstracture, andporosity and mechanical properties of the sampl...Spark plasma sintering (SPS) and conventional vacuum sintering (VS) wereemployed to fabricate ultrafine Ti(C,N)-based cermets. The shrinkage behavior, microstracture, andporosity and mechanical properties of the samples fabricated by SPS were compared with those of thesamples sintered by VS using optical microscopy, scanning electron microscopy, universal testingmachine, and rockwell tester. The results are as follows: (1) The shrinkage process occurred mainlyin the range of 1000-1300 deg C during the VS process, and only a 0.2 percent linear shrinkage ratioappeared below 800 deg C; during the SPS process, a 60 percent dimensional change occurred below800 deg C as a result of pressure action. (2) By utilizing the SPS technique, it is difficult forobtaining fully dense Ti(C,N)-based cermets. Due to the much existence of pores and un-combinedcarbon, the mechanical properties of the sintered samples by SPS are inferior to sintered ones byVS. (3) grain size of the samples sintered by SPS is still below 0.5 urn, but not by VS; because oflow sintering temperature, there are no typical core/rim structures formed in the sintered samplesby SPS1; the main microstructures of the sintered samples by SPS2 are a white core/grey shellstructure, whereas by VS show a typical black core/grey shell structure.展开更多
Ternary Ti-B-N coatings were synthesized on AISI 304 and Si wafer by plasma-enhanced chemical vapor deposition (PECVD) technique using a gaseous mixture of TiCl4,BCl3,H2,N2,and Ar.By virtue of X-ray diffraction analys...Ternary Ti-B-N coatings were synthesized on AISI 304 and Si wafer by plasma-enhanced chemical vapor deposition (PECVD) technique using a gaseous mixture of TiCl4,BCl3,H2,N2,and Ar.By virtue of X-ray diffraction analysis,X-ray photoelectron spectroscopy,scanning electron microscope,and high-resolution transmission electron microscope,the influences of B content on the microstructure and properties of Ti B N coatings were investigated systematically.The results indicated that the microstructure and mechanical properties of Ti-B-N coatings largely depend on the transformation from FCC-TiN phase to HCP-TiB2 phase.With increasing B content and decreasing N content in the coatings,the coating microstructure evolves gradually from FCC-TiN/a-BN to HCP-TiB2 /a-BN via FCC-TiN+HCP-TiB2/a-BN.The highest microhardness of about 34 GPa is achieved,which corresponds to the nanocomposite Ti-63%B-N (mole fraction) coating consisting of the HCP-TiB2 nano-crystallites and amorphous BN phase.The lowest friction-coefficient was observed for the nanocomposite Ti-41%B-N (mole fraction) coating consisting of the FCC-TiN nanocrystallites and amorphous BN展开更多
By means of optical microscope , scanning electron microscope （SEM） and transmission electron microscope （TEM）, the process of densification, the characterization of phase transformation and the microstructure for...By means of optical microscope , scanning electron microscope （SEM） and transmission electron microscope （TEM）, the process of densification, the characterization of phase transformation and the microstructure for spark plasma sintering （SPS） nano hard phase Ti（C,N）-based cermet were investigated. It is found that the spark plasma sintering （SPS） enables the nano hard phase Ti（C,N）-based cermet to densify rapidly, however, the full densification of the sintered samples can not be obtained. The rate of phase transformation is significantly quick. When being sintered at 1 200 ℃ for 8 min, Mo2C is completely dissolved, and TiN dissolves into TiC entirely and disappears. Above 1 200 ℃, Ti（C,N） begins to decompose and the atoms of C and N separate from Ti（C,N） resulting in the generation of N2 and the graphite. Due to the denitrification and the graphitization, the density and the hardness of sintered samples are rather low. The distribution of grain size of the sample sintered at 1 350 ℃ covers a wide range of 90500 nm, and most of the grain size are about 200 nm. The hard phase is not of typical core-rim structure. Oxides on the surface of particles can not be fully removed and present in sample as titanium oxide TiO2. Graphite exists in band-like shape.展开更多
文摘Arc-added glow discharge plasma penetrating technique is a new surface coating method. With the help of vacuum arc discharge, a cold cathode arc source continually emits ion beams of coating elements with high currency density and high ionizing ratio. As the ion bombard and diffusion working on, the surface of the parts form deposited layer, penetrated layer and hybrid layer. Under lab condition, a commercial magnesium alloy Az91 had been coated with Ti film layer with the aim of improving its’ anti-corrosion performance. This paper mainly summarized our studies on the testing and analyzing of the coating layer. The composition and microstructure of the coating layer had been analyzed by means of X-ray diffraction (XRD) and glow discharge spectrum (GDS), and the surface appearance had been surveyed by scanning electronic microscope (SEM). The adhesion strength between film and matrix had been evaluated by experiments of sticking-tearing. The results indicated that the coated layer on magnesium alloy were homogeneous, dense and robustly adhered.
基金FundedbytheNationalNaturalScienceFoundationofChi na (No .5 0 0 74 0 17)andStateKeyLaboratoryofAdvancedTechnol ogyforMaterialsSynthesisandProcessingofWuhanUniversityofTechnology
文摘Ultrafine Ti(C,N)-based cermet was sintered by SPS from 1050℃ to 1450℃ and its sintering properties,such as porosity,mechanical properties and phase transformation,were investigated by optical microscopy (OM),scanning electron microscopy (SEM),X-ray diffraction (XRD),and differential scanning calorimeter (DSC).It is found that the spark plasma sintering properties of Ti(C,N)-based cermet differ from those of conventional vacuum sintering.The liquid phase appearance is at least lower by 150℃ than that in vacuum sintering.The porosity decreases sharply below 1 200℃ and reaches minimum at 1 200℃,and afterwards it almost keeps invariable and no longer increases.SPS remarkably accelerates the phase transformation of Ti(C,N)-based cermet and it has a powerful ability to remove oxides in Ti(C,N)-based cermets.Above 1 350℃,denitrification occurred.Fresh graphite phase formed above 1 430℃.Both the porosity and graphite are responsible for the poor TRS.
基金This work was financially supported by the National Natural Science Foundation of China (No.50074017), the Natural Sci-ence Foundation of Hubei Province (No.2003ABA092) and the Doctoral Education Fundation of China (No.1999048714).
文摘Spark plasma sintering (SPS) and conventional vacuum sintering (VS) wereemployed to fabricate ultrafine Ti(C,N)-based cermets. The shrinkage behavior, microstracture, andporosity and mechanical properties of the samples fabricated by SPS were compared with those of thesamples sintered by VS using optical microscopy, scanning electron microscopy, universal testingmachine, and rockwell tester. The results are as follows: (1) The shrinkage process occurred mainlyin the range of 1000-1300 deg C during the VS process, and only a 0.2 percent linear shrinkage ratioappeared below 800 deg C; during the SPS process, a 60 percent dimensional change occurred below800 deg C as a result of pressure action. (2) By utilizing the SPS technique, it is difficult forobtaining fully dense Ti(C,N)-based cermets. Due to the much existence of pores and un-combinedcarbon, the mechanical properties of the sintered samples by SPS are inferior to sintered ones byVS. (3) grain size of the samples sintered by SPS is still below 0.5 urn, but not by VS; because oflow sintering temperature, there are no typical core/rim structures formed in the sintered samplesby SPS1; the main microstructures of the sintered samples by SPS2 are a white core/grey shellstructure, whereas by VS show a typical black core/grey shell structure.
基金funded by a grant from the National Core Research Center(NCRC)Program through the National Research Foundation of Korea funded by the Ministry of Education,Science and Technology(No.2012-0000-957)by a grant from the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy,Republic of Korea
文摘Ternary Ti-B-N coatings were synthesized on AISI 304 and Si wafer by plasma-enhanced chemical vapor deposition (PECVD) technique using a gaseous mixture of TiCl4,BCl3,H2,N2,and Ar.By virtue of X-ray diffraction analysis,X-ray photoelectron spectroscopy,scanning electron microscope,and high-resolution transmission electron microscope,the influences of B content on the microstructure and properties of Ti B N coatings were investigated systematically.The results indicated that the microstructure and mechanical properties of Ti-B-N coatings largely depend on the transformation from FCC-TiN phase to HCP-TiB2 phase.With increasing B content and decreasing N content in the coatings,the coating microstructure evolves gradually from FCC-TiN/a-BN to HCP-TiB2 /a-BN via FCC-TiN+HCP-TiB2/a-BN.The highest microhardness of about 34 GPa is achieved,which corresponds to the nanocomposite Ti-63%B-N (mole fraction) coating consisting of the HCP-TiB2 nano-crystallites and amorphous BN phase.The lowest friction-coefficient was observed for the nanocomposite Ti-41%B-N (mole fraction) coating consisting of the FCC-TiN nanocrystallites and amorphous BN
文摘By means of optical microscope , scanning electron microscope （SEM） and transmission electron microscope （TEM）, the process of densification, the characterization of phase transformation and the microstructure for spark plasma sintering （SPS） nano hard phase Ti（C,N）-based cermet were investigated. It is found that the spark plasma sintering （SPS） enables the nano hard phase Ti（C,N）-based cermet to densify rapidly, however, the full densification of the sintered samples can not be obtained. The rate of phase transformation is significantly quick. When being sintered at 1 200 ℃ for 8 min, Mo2C is completely dissolved, and TiN dissolves into TiC entirely and disappears. Above 1 200 ℃, Ti（C,N） begins to decompose and the atoms of C and N separate from Ti（C,N） resulting in the generation of N2 and the graphite. Due to the denitrification and the graphitization, the density and the hardness of sintered samples are rather low. The distribution of grain size of the sample sintered at 1 350 ℃ covers a wide range of 90500 nm, and most of the grain size are about 200 nm. The hard phase is not of typical core-rim structure. Oxides on the surface of particles can not be fully removed and present in sample as titanium oxide TiO2. Graphite exists in band-like shape.
