Promotion of Adhesive Polymer Bonding by Plasma Modification Using Defined Ambient Conditions and Process Gases

Adhesive bonding technology is often the preferred solution for the joining of polymers. In many cases a wet chemical pretreatment has to he used to achieve sufficient adhesion strength and durability of the adhesive joint. Since several years, plasma treatment has been a proven method to attain these goals. However, conventional treatments in oxidizing gases such as air are often not satisfying. In this work, the PP （polymers polypropylene）, PVDF （polyvinylidene fluoride）, PA6 （polyamide 6）, POM （polyoxymethylene） and PC （polycarbonate） were pretreated by means of a plasma jet running at atmospheric pressure in a virtually oxygen-free atmosphere. The goal was the grafting of reactive nitrogen-containing functional groups on the plastic surfaces in order to increase the adhesive strength.

PLASMA MODIFICATION OF POLYPROPYLENE SURFACES AND GRAFTING COPOLYMERIZATION OF STYRENE ONTO POLYPROPYLENE

The surface of polypropylene （iPP） is modified with glow discharge plasma of Ar, so that the modified surfaces of iPP films are obtained. The studies of scanning electron microscopy （SEM） show the surface etching pattern of iPP films. The chemical structures of iPP films are confirmed by X-ray photoelectron spectroscopy （XPS） and Fourier transform infrared （FTIR） spectroscopy. The wetting properties of modified surfaces of iPP films are characterized by contact angle, and the free energy of surfaces is calculated. The free radical of modification surfaces of iPP is measured by chemical method. The surfaces of iPP are achieved with Ar plasma treatment followed by grafting copolymerization with styrene （St） in St. The grafting polymer of St onto iPP is characterized by FTIR. The grafting rate is dependent on plasma exposure time and discharge voltage. The studies show that homopolymerization of St is undergone at the sane time during the graftingcopolymerization of St onto/PP.

Characteristics of the plasma sheath in helium discharge within dielectric tubes

To understand the characteristics of the plasma sheath within small tubes,a 2D numerical model of He discharge within dielectric tubes is developed.During plasma propagation for a tube diameter of 0.05 mm,the sheath thickness in the plasma head is almost equal to the tube radius.It decreases rapidly to several micrometers at an axial distance of 0.05 mm behind the plasma head,and then slightly increases and saturates at the axial position far behind the plasma head.A plasma-gas sheath surrounding the central plasma column is observed for a tube diameter equal to or greater than 0.8 mm.It is replaced by a plasma-wall sheath for smaller tubes.With the decrease in the tube diameter,the sheath thickness far behind the plasma head decreases while the ion flux increases significantly.However,when O_(2)gas with a proportion of 2%is added,both the sheath thickness and ion flux decrease.

The Aging Study on Polyethylene Terephthalate with Surface Modification by Water Vapor Plasma

The aging effects of the contact angle and surface energy on polyethylene terephthalate (PET) have been investigated with surface modification by water vapor plasma. The experimental results show that the contact angle of water and PET decreases obviously and surface energy increases. However, with the increase of the aging time, the contact angle and surface energy change back gradually to original state.

Modeling of Inner Surface Modification of a Cylindrical Tube by Plasma-Based Low-Energy Ion Implantation

The inner surface modification process by plasma-based low-energy ion implantation（PBLEII）with an electron cyclotron resonance（ECR）microwave plasma source located at the central axis of a cylindrical tube is modeled to optimize the low-energy ion implantation parameters for industrial applications.In this paper,a magnetized plasma diffusion fluid model has been established to describe the plasma nonuniformity caused by plasma diffusion under an axial magnetic field during the pulse-off time of low pulsed negative bias.Using this plasma density distribution as the initial condition,a sheath collisional fluid model is built up to describe the sheath evolution and ion implantation during the pulse-on time.The plasma nonuniformity at the end of the pulse-off time is more apparent along the radial direction compared with that in the axial direction due to the geometry of the linear plasma source in the center and the difference between perpendicular and parallel plasma diffusion coefficients with respect to the magnetic field.The normalized nitrogen plasma densities on the inner and outer surfaces of the tube are observed to be about 0.39 and 0.24,respectively,of which the value is 1 at the central plasma source.After a 5μs pulse-on time,in the area less than 2 cm from the end of the tube,the nitrogen ion implantation energy decreases from 1.5 keV to 1.3 keV and the ion implantation angle increases from several degrees to more than 40°;both variations reduce the nitrogen ion implantation depth.However,the nitrogen ion implantation dose peaks of about 2×10^（10）-7×10^（10）ions/cm^2 in this area are 2-4 times higher than that of 1.18×10^（10）ions/cm^2 and 1.63×10^（10）ions/cm^2 on the inner and outer surfaces of the tube.The sufficient ion implantation dose ensures an acceptable modification effect near the end of the tube under the low energy and large angle conditions for nitrogen ion implantation,because the modification effect is mainly determined by the ion implantation dose,just as the mass transfer process in PBLEII is dominated by low-energy ion implantation and thermal diffusion.Therefore,a comparatively uniform surface modification by the low-energy nitrogen ion implantation is achieved along the cylindrical tube on both the inner and outer surfaces.

Three different low-temperature plasma-based methods for hydrophilicity improvement of polyethylene films at atmospheric pressure

Three different low-temperature plasma-based methods were used to improve the surface hydrophilicity of polyethy- lene （PE） films, and all the modification processes were carried out by employing an atmospheric pressure plasma jet （APPJ） system. （a） PE films were directly modified by APPJ using a gas mixture of He and 02. （b） Acrylic acid （AA） was introduced into the system and a polymer acrylic acid （PAA） coating was deposited onto the PE films. （c） AA was grafted onto the PE surface activated by plasma pre-treatment. It was found that the hydrophilicity of the PE films was significantly improved for all the three methods. However, the samples modified by Process （a） showed hydrophobicity recovery after a storage time of 20 days while no significant change was found in samples modified by Process （b） and Process （c）. The Fourier transform infrared spectroscopy （FTIR） results indicated that the most intensive C=O peak was detected on the PE surface modified by Process （c）. According to the X-ray photoelectron spectroscopy （XPS） analysis, the ratios of oxygen-containing polar groups for samples modified by Process （b） and Process （c） were higher than that modified by Process （a）.

Modification to poloidal charge exchange recombination spectroscopy measurement in JT-60U tokamak

With consideration of the effects of the atomic process and the sight line direction on the charge exchange re-combination spectroscopy （CXRS）, a code used to modify the poloidal CXRS measurement on Tokamak-60 Upgrade （JT-60U） in Japan Atomic Energy Research Institute is developed, offering an effective tool to modify the measurement and analyse experimental results further. The results show that the poloidal velocity of ion is overestimated but the ion temperature is underestimated by the poloidal CXRS measurement, and they also indicate that the effect of observation angle on rotation velocity is a dominant one in a core region （r/a 〈 0.65）, whereas in an edge region where the sight line is nearly normal to the neutral beam, the observation angle effect is very small. The difference between the modified velocity and the neoclassical velocity is not larger than the error in measurement. The difference inside the internal transport barrier （ITB） region is 2-3 times larger than that outside the ITB region, and it increases when the effect of excited components in neutral beam is taken into account. The radial electric field profile is affected greatly by the poloidal rotation term, which possibly indicates the correlation between the poloidal rotation and the transport barrier formation.

Surface Modification of Polypropylene by Ethylene Plasma and Its Induced β-Form in Polypropylene

This study aims to investigate the chemical structure and morphology of plasmapolymers produced by deposition of ethylene on the surface of polypropylene. The deposition films（sediments） of ethylene plasma on the surface of polypropylene are nonuniform, and the characterization results indicate the existence of hydroxyl groups and aldehyde（or ketone） groups in the sediments. The sediment of ethylene plasma on the polypropylene surface could induce the growth of β-form crystals in the surface layer of polypropylene.

Plasma treated carbon paper electrode greatly improves the performance of iron-hydrogen battery for low-cost energy storage

A novel iron-hydrogen battery system, whose Fe^(3+)/Fe^(2+)cathode circumvents slowly dynamic oxygen reduction reaction and anode is fed with clean and cordial hydrogen, is systematically investigated. The maximum discharge power density of the iron-hydrogen battery reaches to 96.0 m W/cm^(2) under the room temperature. The capacity reaches to 17.2 Ah/L and the coulombic and energy efficiency are achieved to99% and 86%, respectively, during the galvanostatic charge-discharge test. Moreover, stable cycling test is observed for more than 240 h and 100 cycles with the iron sulfate in the sulfuric acid solutions. It is found that air plasma treatment onto the cathode carbon paper can generate the oxygen-containing groups and increase the hydrophilic pores proportion to ca. 40%, enlarging nearly 6-fold effective diffusion coefficient and improving the mass transfer in the battery performance. The simple iron-hydrogen energy storage battery design offers us a new strategy for the large-scale energy storage and hydrogen involved economy.

Ar-plasma enhanced copper-nickel alloy catalysis for ammonia synthesis

Ammonia(NH_(3))synthesis via electrocatalytic nitrogen reduction generally suffers from low NH_(3)yield and faradaic efficiency.Compared with activating stable,low-solubility N_(2),the electrochemical conversion of nitrates to ammonia provides a more reasonable route for NH_(3)production.Herein,we introduce Ar-plasma to enhance the interaction between copper-nickel alloys and carbon substrate to improve the performance of NH_(3)production.The NH_(3)faradaic efficiency from nitrate is nearly 100%and the yield rate is over 6000μgNH_(3)cm^(−2)h^(−1).DFT(density functional theory)calculation reveals the high performance of Cu_(50)Ni_(50)originates from the lower energy barrier on the reaction path and the closer position to the Fermi level of the d-band center.This work offers a promising strategy for plasma-modified electrocatalyst to promote ammonia synthesis via nitrate reduction.