To investigate the influence of operation parameters of abrasive water jet on surface roughness of carbon fiber reinforced plastic(CFRP),experimental studies were conducted.The three-dimensional landscape of cutting f...To investigate the influence of operation parameters of abrasive water jet on surface roughness of carbon fiber reinforced plastic(CFRP),experimental studies were conducted.The three-dimensional landscape of cutting front was reconstructed according to the measured data byμscan laser confocal microscopy.Fourier spectral analysis was also adopted to study surface structure in detail.It is found that the morphology of cutting front is similar to that of other materials.In the smooth cutting zone,the fluctuation of amplitudes of surface profile is gentler,compared with that in the rough cutting zone.The lower part of the rough cutting zone was characterized by the periodical appearance of peaks and valleys.The roughness of surface increases with the increase of depth.While in the smooth cutting zone and part of rough cutting zone,roughness increases with the increase of traverse speed.For the thickness of samples,in the smooth cutting zone,the roughness increases with the increase of depth.The dominant harmonic component in the surface profile is concentrated in a narrow range from 0 to 10 Hz,and the relatively higher density of frequency from 10 to 50 Hz is shown in the rough cutting zone,which is caused by the interaction between perpendicular abrasive water jet and reflect jet.展开更多
Based on the two existing abrasive water-jet（AWJ） systems, the dia-jet （or pre-jet） and the post-jet, a new type of abrasive water-jet system is put forward, which combines the dia-jet＇s advantage, low operating ...Based on the two existing abrasive water-jet（AWJ） systems, the dia-jet （or pre-jet） and the post-jet, a new type of abrasive water-jet system is put forward, which combines the dia-jet＇s advantage, low operating system pressure, slender stream jet, and more concentrative abrasive in the blended stream, with merits of post-jet, the less sophisticate apparatus, successive supply of abrasives. The theoretic analysis is brought out in detail, and the nozzle system structure is concisely illustrated. Its relevant experiment results are demonstrated, proving that this new system is effective in various aspects, enlarging penetrating capability without raising system pressure, saving machining power supply, lessening energy loss, etc.展开更多
With the continuous expansion of the application range of microelectromechanical systems,microdevice forming technology has achieved remarkable results.However,it is challenging to develop new microforming processes t...With the continuous expansion of the application range of microelectromechanical systems,microdevice forming technology has achieved remarkable results.However,it is challenging to develop new microforming processes that are low cost,environmentally friendly,and highly flexible;the high-energy shock wave in a cavitation bubble's collapse process is used as the loading force.Herein,a new process for the microbulging of the water-jet cavitation is proposed.A series of experiments involving the water-jet cavitation shock microbulging process for TA2 titanium foil is performed on an experimental system.The microforming feasibility of the water-jet cavitation is investigated by characterizing the shape of the formed part.Subsequently,the effects of the main parameters of the water-jet cavitation on the bulging profile,forming depth,surface roughness,and bulging thickness distribution of TA2 titanium foil are revealed.The results show that the plastic deformation increases nonlinearly with the incident pressure.When the incident pressure is 20 MPa,the maximum deformation exceeds 240 pm,and the thickness thinning ratio changes within 10%.The microbulging feasibility of water-jet cavitation is verified by this phenomenon.展开更多
基金National High Technology Research and Development Program 863(2015AA043401)
文摘To investigate the influence of operation parameters of abrasive water jet on surface roughness of carbon fiber reinforced plastic(CFRP),experimental studies were conducted.The three-dimensional landscape of cutting front was reconstructed according to the measured data byμscan laser confocal microscopy.Fourier spectral analysis was also adopted to study surface structure in detail.It is found that the morphology of cutting front is similar to that of other materials.In the smooth cutting zone,the fluctuation of amplitudes of surface profile is gentler,compared with that in the rough cutting zone.The lower part of the rough cutting zone was characterized by the periodical appearance of peaks and valleys.The roughness of surface increases with the increase of depth.While in the smooth cutting zone and part of rough cutting zone,roughness increases with the increase of traverse speed.For the thickness of samples,in the smooth cutting zone,the roughness increases with the increase of depth.The dominant harmonic component in the surface profile is concentrated in a narrow range from 0 to 10 Hz,and the relatively higher density of frequency from 10 to 50 Hz is shown in the rough cutting zone,which is caused by the interaction between perpendicular abrasive water jet and reflect jet.
文摘Based on the two existing abrasive water-jet（AWJ） systems, the dia-jet （or pre-jet） and the post-jet, a new type of abrasive water-jet system is put forward, which combines the dia-jet＇s advantage, low operating system pressure, slender stream jet, and more concentrative abrasive in the blended stream, with merits of post-jet, the less sophisticate apparatus, successive supply of abrasives. The theoretic analysis is brought out in detail, and the nozzle system structure is concisely illustrated. Its relevant experiment results are demonstrated, proving that this new system is effective in various aspects, enlarging penetrating capability without raising system pressure, saving machining power supply, lessening energy loss, etc.
基金Supported by Nati onal Natural Science Foundation of China(Grant Nos.51575245,51679112)Jiangsu Province Key Research and Development Program of China(Grant No.BE2016161),Jiangsu Province"Six Tale nts Peak"Project of China(Grant No.XNYQC-002).
文摘With the continuous expansion of the application range of microelectromechanical systems,microdevice forming technology has achieved remarkable results.However,it is challenging to develop new microforming processes that are low cost,environmentally friendly,and highly flexible;the high-energy shock wave in a cavitation bubble's collapse process is used as the loading force.Herein,a new process for the microbulging of the water-jet cavitation is proposed.A series of experiments involving the water-jet cavitation shock microbulging process for TA2 titanium foil is performed on an experimental system.The microforming feasibility of the water-jet cavitation is investigated by characterizing the shape of the formed part.Subsequently,the effects of the main parameters of the water-jet cavitation on the bulging profile,forming depth,surface roughness,and bulging thickness distribution of TA2 titanium foil are revealed.The results show that the plastic deformation increases nonlinearly with the incident pressure.When the incident pressure is 20 MPa,the maximum deformation exceeds 240 pm,and the thickness thinning ratio changes within 10%.The microbulging feasibility of water-jet cavitation is verified by this phenomenon.
