Boundary determination of leveling capacity for plate roller leveler based on curvature integration method

Leveler is widely used to improve the quality of defective mild steel plates.Its typical ranges of the leveling capacity are constrained by three criteria,namely the maximum stroke of rollers,allowable total leveling force and motor power.In this work,an optimization model with equality and inequality constraints was built for the maximum yield stress search of each thickness of plates.The corresponding search procedure with three loops was given.The approximate range by the simplification model could be used as the initial value for the actual range search of the leveling capacity.Therefore,the search speed could be accelerated compared with a global search.The consistency of the analytical results and field data demonstrates the reliability of the proposed model and procedure.The typical ranges of the leveling capacity are expressed by several boundary curves which are helpful to judge whether the incoming plate can be leveled quickly or not.Also,these curves can be used to find the maximum yield stress for a specific thickness or the maximum thickness for a yield stress for plates.

Fall cone tests considering water content, cone penetration index, and plasticity angle of fine-grained soils

This paper analyzed the consistency of some parameters of soils in the literature and experimental results from fall cone test and its application to soil plasticity classification.Over 500 data from both literatures and experiments using fall cone and Casagrande methods were compiled to assess the relationships among specified water content,cone penetration index ebT,and plasticity angle eaT of finegrained soils.The results indicate that no unique correlation exists among b,liquid limit of the fall cone test(LLc)and a.The water content at 1 mm cone penetration eC0T correlates well with b,plasticity ratio eRpT(i.e.the ratio of plastic limit to liquid limit),and a.Finally,the potential of using the btan a diagram to classify soil plasticity was also discussed.

STRAIN-DEPENDENCE OF PLASTIC STRAIN RATIO OF DEEP-DRAWING ALUMINIUM-KILLED STEEL SHEET

The change of width and length of an aluminium-killed(AK)steel sheet was measured in detail at various tensile strain levels.The effects of tensile strain on the conventional strain ratio,rc-value,and the instantaneous strain ratio,r^(1)-value,were analyzed.It was shown that the strain ratio of the AK steel sheet had obvious strain-dependency.The individual r^(c)-values for all tested directions tended to unity with increasing strain so that the planar anisotropy decreased with increasing strain.The r^(1)-value had overall straidenpendency similar to that of r^(c)-value,though it was overly sensitive to the experimental errors and showed significant variation with strain.In the representation of average strain ratio.the linear regression strain ratio,r^(r)-value,which was obtained by fitting a straight line to the εw vs εt curve,is preferable to the r^(c)-value measured at some specfic extension.

IMPROVEMENT ON THE CALCULATION OF PLASTIC STRAIN RATIO IN BCC MONOCRYSTALS

Two improvements have been made on the calculation of plastic strain ratio (r value) in BCC monocrystals by considering the differences in the critical shear stresses among the three slip systems and the rotation of crystal lattice. It is found that the results calculated by the improved method are more rational.

Converting of MSW into Valuable Hydrocarbons by Pyrolysis： Effect of Paper/Plastic Ratio and Reaction Time

Municipal solid wastes from industrial plants were pyrolyzed in a fixed bed reactor to evaluate the influence of paper/plastic ratio and reaction time both on product quantity and quality. Raw materials have been pyrolyzed under nitrogen in a 3.0 dm^3 autoclave. Results show considerable differences in yields and quality of products obtained by pyrolysis of wastes with different paper content. Light and heavy oils were mixtures of organic compounds containing valuable hydrocarbons and oxygenated chemicals, while chars were rather composed of inorganic compounds from the raw materials. Longer reaction time of pyrolysis had produced higher non-condensable gas, water and light oil. Gases contained CO, CO2 and hydrocarbons, but the concentrations were very function of reaction time and paper/plastic ratio. Light and heavy oils showed similarities with middle distillates and heavy oils in refinery, the high paper content of the raw materials was unfavourable for longer storage of waste derived oils.

Evaluation of straightening capacity of plate roll straightener

Straightening machine is widely used for improving the quality of the defective mild steel plates.In general,the capacity of straightening machine is affected by material properties,the initial shape of the incoming plate and the plastic ratio.The mechanics model describing the capacity of the machine was developed.The deviation of the straightening capacity curves was studied.Then,the presented model was evaluated by comparative study to filed production data.Finally,the influences of overstretch,straightening speed,strengthening coefficient,elastic modulus,width of the plate on the straightening capacity were studied.It is convenient to determine whether the plate can be straightened or not by a series of straightening capacity curves.The straightening speed,width of the plate and elastic modulus of the material are more sensitive to the straightening capacity than the strengthening coefficient.

Prediction of plastic zone size around circular tunnels in non-hydrostatic stress field

This paper discusses the calculation of plastic zone properties around circular tunnels to rock-masses that satisfy the Hoek–Brown failure criterion in non-hydrostatic condition,and reviews the calculation of plastic zone and displacement,and the basis of the convergence–confinement method in hydrostatic condition.A two-dimensional numerical simulation model was developed to gain understanding of the plastic zone shape.Plastic zone radius in any angles around the tunnel is analyzed and measured,using different values of overburden(four states)and stress ratio(nine states).Plastic zone radius equations were obtained from fitting curve to data which are dependent on the values of stress ratio,angle and plastic zone radius in hydrostatic condition.Finally validation of this equation indicate that results predict the real plastic zone radius appropriately.

HMPT-BOF-RH-CSP process for SPHE substrate of cold rolled deep drawing steel

Based on hot metal pretreatment （HMPT）-basic oxygen furnace （BOF）-Rheinstahl Heraeus （RH）-compact strip production （CSP） process, parameters controlling on cold rolling deep drawing substrate SPHE were investigated during smelting and rolling process by composition design and technology control. The influence of parameters on chemical compositions, mechanical properties and microstructure was revealed by scanning electron microscope （SEM）. The results show that, 1） main chemical components in SPHE are w（C）_〈40×10^-6, w（Si）_〈 0.01%, w（S）_〈0.009%, w（N）〈20×10^-6, w（O）〈_ 25×10^-6; 2） main mechanical properties of the SPHE are Crs=274 MPa, 00=334 MPa, A=48.9%; 3） main performances of deep drawing quality （DDQ） grade steel produced by SPHE are as follows, transversely crs=167 MPa, 00=298 MPa, n=0.219, r=2.46; vertically σs=166 MPa, 00=298 MPa, n=0.226, r=2.39; in 45° direction σ=171 MPa, 00=308 MPa, n=0.214, t=2.26; 4） microstrueture of DDQ is ferrite, average grain size is Grade 7.5, and inclusion size is 3-10μm.

Effects of Rolling Processes on Yield Ratio and Formability of Hot Rolled Gas Cylinder Steel

Deep drawing properties of hot rolled gas cylinder steel was investigated by using HP295 steel in terms of microstructure, texture, yield ratio, plastic strain ratio （r value） and plastic anisotropy （Ar）. The grains in the hot strip were largely equiaxed, and the texture was weak, containing a- and ？＇fibre. Reheating temperature, finish roll ing temperature and cooling rate after rolling influenced the ferrite-pearlite band formation significantly, and the yield ratio increased steeply with decreasing coiling temperature below 630 ~C. The anisotropy is relatively high due to re- tained severe ferrite-pearlite band. A mechanism of the band formation due to manganese segregation is elaborated and confirmed validly, from which the measures to avoid the band formation are worked out. Rolling parameters have been optimized by the measures, and industrial production of the gas cylinder steel has been made possible with much improved r-and △r-values, while meeting other specifications.

Texture Evolution in Ferritic Rolled Ti-IF Steel During Cold Rolling

The texture evolution of ferritic hot rolled Ti-IF steel during cold rolling was investigated in which the reduction was from 15% to 85 %. It was found that α fibre texture was monotonously intensified with the increase in the cold rolling reduction, while y fibre texture changed in a different way. When the cold rolling reduction was in the range of 15 % -- 35 % or 45 % -- 75 %, γ fibre texture was strengthened ; however, when the cold rolling reduction was 35 %- 45 % or 75 %- 85%, the intensity of 7 fibre was reduced. The 7 fibre displayed a maximum intensity for the reduction of 75%, and the highest average plastic strain ratio was simultaneously obtained owing to the favorable recrystallization texture.

Principle of Multi-roller Straightening Process and Quantitative Resolutions of Straightening Strategies

The multi-roller straightening process of section steel is analyzed by the springback theory of small curva- ture plane bending. The theoretical analysis results prove the curvature unification in straightening process and clear- ly reveal the principle of the multi-roller straightening process. The principle can be described as~ the initial curva- tures are reduced by several times anti-bendingl meanwhile the initial curvature differences are diminished and the residual curvatures are unified~ finally, the member after curvature unification is straightened by the last anti-ben- ding. With the plastic region ratios becoming larger, the initial curvatures are more easily unified in straightening process. Based on the plastic region ratios and the required number of roller systems for unifying the initial curva- tures, the large deformation straightening strategy and the small deformation straightening strategy are redefined. The new definition provides an important theoretical basis for setting reliable reduction rules. Through the theoretical analysis results, a new straightener design philosophy is proposed to improve the straightening quality and further increase the adjustment precision as well as the flexibility of the last roller system. The adjustable end roller emerges as the times required, achieving a good effect in practical application.