Studies on the Simultaneous Synthesis of Dimethyl Carbonate and Poly(ethylene terephthalate): I. Catalytic Activity of Metal Acetate in Transesterification of Ethylene Carbonate with Dimethyl Terephthalate

A novel direct method for preparation of dimethyl carbonate and poly（ethylene terephthalate） from ethylene carbonate and dimethyl terephthalate has been demonstrated in the presence of metal acetate catalysts, lithium acetate dihydrate showed highest catalytic activity with 47.9% yield of dimethyl carbonate. This method was a green chemical process.

Recycling and depolymerization of waste polyethylene terephthalate bottles by alcohol alkali hydrolysis

In this work,a novel alcohol alkali hydrolysis method was explored for the preparation of terephthalic acid(TPA)from waste polyethylene terephthalate(PET).First,a series of single factor experiments on the depolymerization rate of waste PET bottles and the yield of TPA were conducted to determine the optimized experimental conditions,in terms of reaction time,reaction temperature,dosage of ethylene glycol and sodium bicarbonate,amount of distilled water and stirring rate.Then IR spectra and elemental analysis were carried out for the characterization of obtained product.Under optimal experimental conditions,over 98%PET can be depolymerized into the target product(TPA)and the purity and yield of TPA are over 97%and 94%,respectively.Both the experimental and analytical results support a feasible process for the preparation of TPA from waste PET.It is expected that this alcohol alkali hydrolysis method can promise an effective way for the sustainable recycling of waste PET.

Characterization and Properties of Electroless Nickel Plated Poly (ethylene terephthalate) Nonwoven Fabric Enhanced by Dielectric Barrier Discharge Plasma Pretreatment

In order to develop a more economical pretreatment method for electroless nickel plating, a dielectric barrier discharge （DBD） plasma at atmospheric pressure was used to improve the hydrophilicity and adhesion of poly （ethylene terephthalate） （PET） nonwoven fabric. The properties of the PET nonwoven fabric including its liquid absorptive capacity （WA）, aging behavior, surface chemical composition, morphology of the surface, adhesion strength, surface electrical resistivity and electromagnetic interference （EMI）- shielding effectiveness （SE） were studied. The liquid absorptive capacity （WA） increased due to the incorporation of oxygen-containing and nitrogen-containing functional groups on the surface of PET nonwoven fabric after DBD airplasma treatment. The surface morphology of the nonwoven fibers became rougher after plasma treatment. Therefore, the surface was more prone to absorb tin sensitizer and palladium catalyst to form an active layer for the deposition of electroless nickel. SEM and X-ray diffraction （XRD） measurements indicated that a uniform coating of nickel was formed on the PET nonwoven fabric. The average EMI-SE of Ni-plating of PET nonwoven fabric maintained a relatively stable value （38.2 dB to 37.3 dB） in a frequency range of 50 MHz to 1500 MHz. It is concluded that DBD is feasible for pretreatment of nonwoven fabric for electroless nickel plating to prepare functional material with good EMI-SE properties.

Simultaneous Synthesis of Dimethyl Carbonate and Poly（ethylene terephthalate） Using Alkali Metals as Catalysts

Dimethyl carbonate （DMC） and poly（ethylene terephthalate） was simultaneously synthesized by the transesterification of ethylene carbonate （EC） with dimethyl terephthalate （DMT） in this paper. This reaction is an excellent green chemical process without poisonous substance. Various alkali metals were used as the catalysts. The results showed alkali metals had catalytic activity in a certain extent. The effect of reaction condition was also studied. When the reaction was carded out under the following conditions： the reaction temperature 250℃, molar ratio of EC to DMT 3 ： 1, reaction time 3h, and catalyst amount 0.004 （molar ratio to DMT）, the yield of DMC was 68.9%.

In-situ Polymerization-modification Process and Foaming of Poly（ethylene terephthalate）

Most of traditional linear poly(ethylene terephthalate)(PET)resins of relatively low molecular mass and narrow molecular mass distribution have low melt strength at foaming temperatures,which are not enough to support and keep cells.An in-situ polymerization-modification process with esterification and polycondensation stages was performed in a 2 L batch stirred reactor using pyromellitic dianhydride(PMDA)or pentaerythritol(PENTA)as modifying monomers to obtain PETs with high melt strength.The influence of amounts of modifying monomers on the properties of modified PET was investigated.It was found that the selected modifying monomers could effectively introduce branched structures into the modified PETs and improve their melt strength.With increasing the amount of the modifying monomer,the melt strength of the modified PET increased.But when the amount of PENTA reached 0.35%or PMDA reached 0.9%,crosslinking phenomenon was observed in the modified PET.Supercritical carbon dioxide(ScCO2)was employed as physical foaming agent to evaluate the foaming ability of modified PETs.The modified PETs had good foaming properties at 14 MPa of CO2pressure with foaming temperature ranging from 265°C to 280°C.SEM micrographs demonstrated that both modified PET foams had homogeneous cellular structures,with cell diameter ranging from 35μm to 49μm for PENTA modified PETs and38μm to 57μm for PMDA modified ones.Correspondingly,the cell density had a range of 3.5×107cells·cm 3to 7×106cells·cm 3for the former and 2.8×107cells·cm 3to 5.8×106cells·cm 3for the latter.

Transesterification of Ethylene Carbonate with Dimethyl Terephthalate over Various Metal Acetate Catalysts

The reaction between ethylene carbonate and dimethyl terephthalate was carried out for the simultaneous synthesis of dimethyl carbonate and poly（ethylene terephthalate）, This reaction is an excellent chemical process that is environmentally friendly and produces no poisonous substance. The metal acetate catalysts used for this reaction are discussed in detail. Lithium acetate dihydrate was found to be a novel and efficient catalyst for this reaction. Compared with other metal acetates, lithium acetate dihydrate can attain a maximum catalytic activity at a lower concentration. When the reaction was carried out under the following conditions： the reaction temperature from 230 to 250 ℃, molar ratio of ethylene carbonate（EC） to dimethyl terephthalate（DMT） 3： 1, reaction time 3 h, and a catalyst amount of 0. 4% （molar fraction to DMT）, the yield of dimethyl carbonate（DMC） was 79. 1%.

Flame Retardancy and Thermal Property of Poly (ethylene terephthalate)/Modified Cyclotriphosphazene Composites

In this study,hexachlorocyclotriphosphazene( HCCP)modified by boric acid and 3-aminopropyltriethoxysilane( KH-550)in solvent diglyme( FR-HCCP) was used as the flame retardant for poly( ethylene terephthalate)( PET) composites. The flame retardancy and thermal property of pure PET and flame-retarded PET composites were mainly investigated. The flame retardancy was investigated by limited oxygen index( LOI) and UL-94 vertical burning test. The results showed that the composites could achieved an increased UL-94 V-0 rating and LOI value 30. 2, when the content of FR-HCCP was just 1%. The pyrolysis-gas chromatography-mass spectrometry( Py-GC / MS) study demonstrated that introducing FR-HCCP into PET would prevent the polymer pyrolysis during heating. TGA analysis showed that the addition of FR-HCCP could improve the char formation of the system. Roman spectra showed the order degree of residue was increasing by adding the additive. The morphology and the chemical structure of the charred residue were detected by SEMand FTIR,respectively. Results demonstrated that a good barrier was formed by the char of the composite,which protected the inside of the composite during burning.

FOURIER TRANSFORM INFRARED STUDIES OF POLY (ETHYLENE TEREPHTHALATE) FILM IN THE GLASS TRANSITION REGION

Three specimens from a solution-cast poly (ethylene terephthalate) (PET) film, one being liquid-N_2 quenched from 92℃(Q), one being slowly cooled from 92℃(SC) and one being quenched and sub-T_g annealed at 67℃(AN), have been studied by specimen difference spectra Q-SC and AN-Q and temperature difference spectra T-70 and T_2-T_1 for every 2℃ steps on heating to 90℃ at 2℃ /min. SC and AN showed more gauche conformers than Q. That means that the PET chain has more trans conformers at higher temperatures and some of these are frozen during quenching through T_g. A band at 1340 cm^(-1) has been found to be complex containing overlapping bands reflecting trans in crystalline regions and trans in amorphous regions. The temperature difference spectra on heating through T_g showed that the spectral changes in Q are gradual while a rather abrupt change occurs in AN at 80—82℃ for the bands at 1340, 1042 and 1020 cm^(-1). No new conformational structure or new vibrational mode is involved. A kind of locking mechanism is suggested which hinders the molecular vibrational changes in AN below T_g until a sudden release occurs at T_g. These locking sites can be nothing else than sites of tighter local packing of chain segments. Consequently it is believed that inter-chain van der Waals attraction energy plays a dominating role in the volume relaxation and sub-T_g annealing of quenched amorphous polymers.

THERMALLY STIMULATED SHAPE MEMORY BEHAVIOR OF(ETHYLENE OXIDE-BUTYLENE TEREPHTHALATE)SEGMENTED COPOLYMER

The thermally stimulated shape memory behavior of ethylene oxide-butylene terephthalate (EOBT) segmented copolymers with different soft segment molecular weight and hard segment content was investigated. The deformation recovery ratio R-f of the EOBT samples increases with the soft segment molecular weight and the hard segment weight content, while the average overall deformation recovery speed V-r increases with the hard segment content. The temperature of maximum deformation recovery speed (T-M) is determined by the melting temperature of the soft segment crystals and the stability of the crystallized hard segment domains.

High-efficiency acetaldehyde removal during solid-state polycondensation of poly(ethylene terephthalate) assisted by supercritical carbon dioxide

The concentration of acetaldehyde(AA) is the main quality index of poly(ethylene terephthalate)(PET) used in food and drink packaging.A new method for AA removal has been developed by using supercritical carbon dioxide(sc CO2) during the solid-state polycondensation of PET.The influence factors of AA removal including the temperature,pressure,reaction time and the size of pre-polymer particles are systematically studied in this work.The results indicate that it is a highly efficient way to obtain high molecular weight PET with relative low concentration of AA.Correspondingly,the polymerization degree of PET could increase from 27.9 to 85.6 while the concentration of AA reduces from 0.229 × 10^(-6) to 0.055 × 10^(-6) under the optimal operation conditions of 230 °C,8 MPa and size of 0.30–0.45 mm.Thermodynamic performance tests show the increasing extent of PET crystallinity due to the fact that the plasticization of sc CO_2 is not obvious with extended reaction time,therefore the increasing crystallinity has no significant influence on AA removal.SEM observations reveal that the effects of sc CO_(2-) induced plasticization and swelling on PET increase significantly with the decrease of prepolymer size,and the surface of PET becomes more loose and porous in favor of the AA removal.

Isothermal Crystallization Behavior of Poly (ethylene terephthalate)/Carbon Black Masterbatch

Poly(ethylene terephthalate) (PET)/carbon black (CB) masterbatch was prepared by melt blending using a separate feeding technique and its homogeneous dispersion morphology was confirmed by transmission electron microscope (TEM). The Avrami and Hoffman-Lauritzen secondary nucleation theories were employed to analyze the effect of high CB content on crystallization kinetics of PET, providing theoretical support for the development of masterbatch with high content of functional components. The Avrami exponents,average values of n,for PET and PET/CB masterbatch are both greater than 3, which indicates three-dimensional growth of crystals. In addition,no significant evidence for regime transition of PET is found applying Hoffman-Lauritzen secondary nucleation theory,though such observations have been reported previously in the literature. Furthermore,appropriate U* value for PET is determined to be 12 800 J/mol. For PET/CB masterbatch,a transition from regime I to regime II around 225℃ is observed with appropriate U* value (12 800 J/mol) . This phenomenon is consistent with a transition point in plot of G versus Tc . The fold surface free energy σe (100. 3 mJ/m 2) of PET is much greater than that of PET/CB masterbatch (48. 3 mJ/m 2) ,which indicates heterogeneous nucleation effect of CB particles.

Enzymatic Modification of Poly (ethylene terephthalate) Fiber with Lipase from Aspergillus oryzae

Lipase preparation from Aspergillus oryzae could act on ester bonds on the surface of poly （ethylene terephthalate） fibers and a possible hydrolytic product mono （2-hydroxyethyl） terephthalate was released. After the iipase modification, there were more carboxyi groups on the treated poly （ethylene terephthalate） fabric surface that resulted in binding with more cationic dyes. Increased hydrophilicity and antistatic ability of poly （ethylene terephthalate） samples were found based on moisture regain, water contact angle and static half decay time.

Synthesis and characterization of copolymers of poly(m-xylylene adipamide) and poly(ethylene terephthalate) oligomers by melt copolycondensation

Poly（m-xylylene adipamide）/poly（ethylene terephthalate）（MXD6/PET） copolymers are synthesized by melt copolycondensation with 1–5 wt% low molecular weight PET oligomers into the MXD6 oligomers at 260 ℃.FR-IR and1 H NMR analysis results indicate that the interchange reaction has occurred between MXD6 oligomers and PET oligomers. The thermal behavior of copolymers shows that the melting temperature of MXD6/PET copolymers decreases with the increasing of amount of PET oligomers, while the crystallization temperature accordingly increases. And the equilibrium temperature Tm0 is evaluated to be 251.8 ℃ for the copolymers with5 wt% PET oligomer adding, which is very close to that of neat MXD6. The tensile and impact strength of MXD6/PET copolymers are significantly improved than that of pure MXD6 by mechanical properties test, and the microfibril structure in the impact fracture sample＇s surface reveals the feature of ductile fracture.

MONOMERIC INTERACTION BETWEEN ETHYLENE-TEREPHTHALATE AND CAPROLACTONE

The miscibility of poly(ethylene terephthalate (ET)- caprolactone (CL) (TCL)/poly(ethylene terephthalate) (PET) blends were examined by Differential Scanning Calorimeter (DSC). In these blends, a miscibility limit specified by ET content in the TCL was found to be about 70 (wt%). In the blends of TCL/TCL with different ET contents, a miscibility window defined by ET content was also found to range from 82 to 58 (wt%). Based on the experimental miscibility limits and the mean field binary interaction model, the interaction parameter between monomeric units of ET and CL was obtained.

COMPOSITIONAL HETEROGENEITY OF ETHYLENE OXIDE-BUTYLENE TEREPHTHALATE SEGMENTED COPOLYMER

A series of ethylene oxide-butylene terephthalate (EOBT) segmented copolymers with different soft segment length and hard segment content were synthesized. The compositional heterogeneity was studied by solvent extraction. The results show that the compositional heterogeneity increases when soft segment length and hard segment content increase. The compositional heterogeneity is also reflected in the crystallization behavior and morphology of soft and hard segment in EOBT segmented copolymer. The more compositional heterogeneous the EOBT segmented copolymer is, the more different the morphology and the crystallization behavior between separated fractions. Compared with ethylene oxide-ethylene terephthalate (EOET) segmented copolymer, compositional heterogeneity in EOBT segmented copolymer is weaker. But the compositional heterogeneity in EOBT segmented copolymer with long soft segment and high hard segment content is still obvious.

RECOVERY OF AMORPHOUS POLY(ETHYLENE TEREPHTHALATE)FILM UNIAXIALLY DRAWN JUST BELOW THE GLASS TRANSITION TEMPERATURE

Isothermal recovery in the macroscopic length of homogeneously deformed specimens of amorphous poly(ethylene terephthalate) (PET) film sample uniaxially drawn at 69 degrees C to the draw ratios lambda(0) = 1.26-2.20 were studied at temperatures around the glass transition temperature (T-g = 73 degrees C). Experimental results indicate that the length recovery look place in two distinct steps: a fast first step (fast relaxation) followed by a slow second step (slow relaxation). The relaxation processes were accompanied by the reversion of trans-conformers (1340 cm(-1)) to gauche, and the dichroic function of the 1340 cm(-1) band characterizing the segmental orientation along the chain direction decreased to a very low value at the end of the fast relaxation. This fact led us to assign the fast relaxation as the segmental orientation while the slow relaxation as relaxation of the global chain orientation. It was found that the slow relaxation follows a single exponential function, with relaxation times strongly dependent on the temperature resembling the glass transition process. The fast relaxation does not follow a single exponential decay, presumably a distribution of relaxation times is involved.

EFFECT 0F INTERFACIAL ADHESION ON CRYSTALLIZATION AND MECHANICAL PROPERTIES OF POLY (ETHYLENE TEREPHTHALATE)/GLASS BEAD COMPOSITES

The interfacial adhesion between poly (ethylene terephthalate) (PET) and glass beadwas investigated by scanning electron microscope and parallel-plate rheometer. Effect ofinterfacial adhesion on the crystallization and mechenical properties of PET/glass beadcomposites was also studied by differential scanning calorimeter and mechanical testers.The results obtained indicate that the glass bead has a heterogeneous nucleation effecton the PET crystallization. Although better interfacial adhesion is advantageous to theincrease of the tensile strength of the composite, yet it is unfavorable to the crystallizationof PET. It should be pointed out that the crystallization rate of filled PET is always higherthan that of pure PET, regardless of the state of interfacial adhesion.

CRYSTALLIZATION BEHAVIOR OF PURE AND ADDITIVE-CONTAINING POLY (ETHYLENE TEREPHTHALATE)

The isothermal crystallization of poly (ethylene terephthalate ) (PET),which is free of catalyst, stabilizer, oligomer and diethylene glycol (DEG), was studied by DSC. The crystallization behaviour of pure PET is different from commercial PET and a reasonable explanation is presented. The influences of catalyst, stabilizer, oligomer and DEG on the crystallization of pure PET were examined. It is shown that catalyst (Manganese acetate)and stabilizer (Triphenyl phosphite) result in an increase of the crystallization rate of PET; on the contrary, DEG and oligomer (cyclotetramer) result in a reduction of the crystallization rate. When catalyst and stabilizer coexist together, both of them promote the crystallization at lower temperature ,only a smaller effect was found at higher temperature, it is evident that metal phosphite is formed between the catalyst and stabilizer at higher temperature.

TRANSESTERIFICATION OF POLY(ETHYLENE TEREPHTHALATE) WITH POLY(ε-CAPROLACTONE)

Transesterification of poly（ethylene terephthalate） （PET） with poly（ε-caprolactone） （PCL） was investigated bymeans of NMR spectroscopy, extraction experiments, differential scanning calorimetry （DSC） and phase contrast microscopy（PCM）. The;H-NMR results show that transesterification takes place in the melt blends and leads to the formation of thePET-PCL copolyester with a chemical structure similar to ethylene terephthalate-ε-caprolactonc copolycster （TCL）synthesized directly from monomers. However, even in the blend that has been transesterified for 8 h, the random PET-PCLcopolyester, PET-PCL copolyester with long PET or long PCL segments and the unreacted PET and PCL homopolymersmay coexist. Due to the low mobility of PET and PCL chains and the high viscosity of the two macromolecules, thetransesterification proceeds with difficulty. Furthermore, PET is incompatible with PCL, the transesterification can onlyoccur at the interface or in the interfacial region between two phases, and finally the reaction can only reach a localequilibrium. These results indicate that in fact the transesterification in the melt blend between two incompatiblehomopolymers could not lead to the formation of completely random or typical block copolyesters.

ETHYLENE OXIDE-ETHYLENE TEREPHTHALATE SEGMENTED COPOLYMER SOLID ELECTROLYTE

A series of ethylene oxide-ethylene terephthalate segmented copolymers (EOET) weresynthesized and complexed with LiClO_4 to form some new polymer electrolytes. The EOET-LiClO_4 electrolytes exhibit not only high ionic conductivity, but also good mechanical strengthand toughness. The EOET 3400--25--LiClO_4 complex possesses the highest conductivity (4. 65×10^(-5)s·cm^(-1) at room temperature when the ratio [Li^+]/[EO] equals 1/16. The structures of these electrolytes were examined with FTIR analysis, X-ray diffractionand DSC thermograms, and the results of high ionic conductivity of the segmented copolymerswere discussed.