Catalytic graphitization of Mo-B-doped polyacrylonitrile(PAN)-based carbon fibers

A novel carbon fiber pretreatment was proposed.Polyacrylonitrile(PAN)-based carbon fibers were first anodized in H3PO4 electrolyte to achieve an active surface,and then coated with Mo-B catalysts by immersed the carbon fibers in a uniformly dispersed Mo-B sol.The as-treated carbon fibers were then graphitized at 2 400 ℃ for 2 h.The structural changes were characterized by X-ray diffractometry(XRD),Raman spectroscopy,scanning electron microscopy(SEM) and high-resolution transmission electronic microscopy(HRTEM).The results show that much better graphitization can be achieved in the presence of Mo-B,with an interlayer spacing(d002) of 0.335 8 nm and a crystalline size(Lc) of 28 nm.

DSC Study on the Polyacrylonitrile Precursors for Carbon Fibers

Different polyacrylonitrile （PAN） precursor fibers that displayed various thermal properties were studied by using differential scanning calorimetry （DSC）. Results showed that some commercial PAN precursor fibers displayed double separated peaks and these fibers were of high quality because of their process stability during their conversion to carbon fibers of high performance. Some fabrication processes, such as spinning, drawing, could not apparently change the DSC features of a PAN precursor fiber. It was concluded that the thermal properties of a PAN precursor fiber was mainly determined from its comonomer content type and compositions.

Comparative Study on Preparing Carbon Fibers Based on PAN Precursors with Different Comonomers

Two different PAN precursors with various comonomers were wet-spun. The properties and structurul changes of PAN precursors and their evolution during preoxidation and carbonization process were characterized by the use of DSC , FTIR and traditional parameters, e g, tensile strength. It is demonstrated that acrylamide（ AAM ） is very effective to make the DSC peak be separated compared to methyl acrylate （ MA ）. As a result, carbon fibers developed from AAM-contained precursors have a better tenacity compared to those developed from MAcontained ones.

Smart Behavior of Carbon Fiber Reinforced Cement-based Composite

The electrical characteristics of cement-based material can be remarkably improved by the addition of short carbon fibers. Carbon fiber reinforced cement composite (CFRC) is an intrinsically smart material that can sense not only the stress and strain, but also the temperature. In this paper, variations of electrical resistivity with external applied load, and relation of thermoelectric force and temperature were investigated. Test results indicated that the electrical signal is related to the increase in the material volume resistivity during crack generation or propagation and the decrease in the resistivity during crack closure. Moreover, it was found that the fiber addition increased the linearity and reversibility of the Seebeck effect in the cement-based materials. The change of electrical characteristics reflects large amount of information of inner damage and temperature differential of composite, which can be used for stress-strain or thermal self-monitoring by embedding it in the concrete structures.

Piezoresistivity in Carbon Fiber Reinforced Cement Based Composites

The results of some interesting investigation on the piezoresistivity of carbon fiber reinforced cement based composites (CFRC) are presented with the prospect of developing a new nondestructive testing method to assess the integrity of the composite. The addition of short carbon fibers to cement-based mortar or concrete improves the structural performance and at the same time significantly decreases the bulk electrical resistivity. This makes CFRC responsive to the smart behavior by measuring the resistance change with uniaxial pressure. The piezoresistivity of CFRC under different stress was studied, at the same time the damage occurring inner specimens was detected by acoustic emission as well. Test results show that there exists a marking pressure dependence of the conductivity in CFRC, in which the so-called negative pressure coefficient of resistive (NPCR) and positive pressure coefficient of resistive (PPCR) are observed under low and high pressure. Under constant pressures, time-dependent resistivity is an outstanding characteristic for the composites, which is defined as resistance creep. The breakdown and rebuild-up process of conductive network under pressure may be responsible for the pressure dependence of resistivity.

Influence of Water Content on Conductivity and Piezoresistivity of Cement-based Material with both Carbon Fiber and Carbon Black

The influence of water content on the conductivity and piezoresistivity of cement-based material with carbon fiber （CF） and carbon black （CB） was investigated. The piezoresistivity of cement-based material with both CF and CB was compared with that of cement-based material with CF only, and the changes in electrical resistivity of cement-based material with both CF and CB under static and loading conditions in different drying and soaking time were studied. It is found that the piezoresistivity of cement-based material with both CF and CB has better repeatability and linearity than that of cement-based material with CF only. The conductivity and the sensitivity of piezoresistive cement-based material with both CF and CB are enhanced as the water content in piezoresistive cement-based material increases.

Piezoresistivity of Carbon Fiber Graphite Cement-based Composites with CCCW

The electrical conductivity and piezoresistivity of carbon fiber graphite cement-matrix composites（CFGCC） with carbon fiber content（1% by the weight of cement）,graphite powder contents （0%-50% by the weight of cement） and CCCW（cementitious capillary crystalline waterproofing materials,4% by the weight of cement） were studied.The experimental results showed that the relationship between the resistivity of CFGCC and the concentration of graphite powders had typical features of percolation phenomena.The percolation threshold was about 20%.A clear piezoresistive effect was observed in CFGCC with 1wt% of carbon fibers,20wt% or 30wt% of graphite powders under uniaxial compressive tests,indicating that this type of smart composites was a promising candidate for strain sensing.The measured gage factor （defined as the fractional change in resistance per unit strain） of CFGCC with graphite content of 20wt% and 30wt% were 37 and 22,respectively.With the addition of CCCW,the mechanical properties of CFGCC were improved,which benefited CFGCC piezoresistivity of stability.

Structural Evolution of Polyacrylonitrile Fibers in Stabilization and Carbonization

The effect of structural evolution polyacrylonitrile (PAN) on mechanical properties was investigated in stabilization and carbonization. PAN spun fibers were stabilized in a convection oven with a constant tension for various times at 250℃. Fourier Transform Infrared spectroscopy (FTIR) and gel fraction results suggested that intra and intermolecular stabilization reactions occurred simultaneously. X-ray diffractograms revealed a disruption of crystalline structure and an appearance of pre-graphitic structure of PAN fibers due to stabilization. These structural changes by stabilization resulted in the significant decrease of tensile properties of fibers. In Raman spectra with heat treated fibers from 400℃ up to 1200℃, the intensity ratio of the D to G bands (ID/IG) decreased as heat treatment temperature increased, indicating an increase of basal plane of graphitic layer of heat treated fibers. Tensile strength of heat treated fibers at 1200℃ was found to be as high as 2.2 GPa.

THE CONVERSION OF PAN-BASED STABILIZED FIBER TO CARBON FIBER

When the PAN-based stabilized fiber(PAN-SF) was converted to the carbon fiber, the effect of some of the carbonizing parameters on the structure and properties of the resulting carbon fibers, such as the molecular structure development, element contents, morphology and mechanical properties, was discussed. The results show that the carbonizing temperature, the purity of the inert gas and the de-oil pretreatment of the tiber have a great influence on them.

Deformation Resistance Effect of PAN-based Carbon Fibers

The deformation resistance effect of polyacrylonitrile （PAN）-based carbon fibers was investigated, and the variatipn law of electrical resistivity under tensile stress was analyzed. The results show that the gauge factor （fractional change in resistance per unit strain） of PAN-based carbon fibers is 1.38, which is lower than that of the commonly-used resistance strain gauge. These may due to that the electrical resistivity of carbon fibers decreases under tensile stress. In addition when the carbon fibers are stretched, the change of its resistance is caused by fiber physical dimension and the change of electric resistivity, and mainly caused by the change of physical dimension. The mechanical properties of carbon fiber monofilament were also measured.

Methane Decomposition into Carbon Fibers over Coprecipitated Nickel-Based Catalysts

Decomposition of methane in the presence of coprecipitated nickel-basedcatalysts to produce carbon fibers was investigated. The reaction was studied in the temperaturerange of 773 K to 1073 K. At 1023 K, the catalytic activities of three catalysts kept high at theinitial period and then decreased with the reaction time. The lifetimes of Ni-Cu-Al and Ni-La-Alcatalysts are longer than that of Ni-Al catalyst. With three catalysts, the yield of carbon fiberswas very low at 773 K. The yield of carbon fibers for Ni-La-Al catalyst was more than those forNi-Al and Ni-Cu-Al catalysts. For Ni-La-Al catalyst, the elevation of temperature from 873 K up to1073 K led gradually to an increase in the yield of carbon fibers. XRD studies on the Ni-La-Alcatalyst indicate that La_2NiO_4 was formed. The formation of La_2NiO_4 is responsible for theincrease in the catalytic lifetime and the yield of carbon fibers synthesized on Ni-La-Al at773-1073 K. Carbon fibers synthesized on Ni-Al catalyst are thin, long carbon nanotubes. There arebamboo-shaped carbon fibers synthesized on Ni-Cu-Al catalyst. Carbon fibers synthesized on Ni-La-Alcatalyst have large hollow core, thin wall and good graphitization.

Oxidation Resistance of Isotropic Pitch-based Carbon Fiber

The oxidation resistance of isotropic pitch-based carbon fibers are sudied by thermogravimetric analysis,scanning electron microscope and mechanical propefties measure. The change of weight loss,microtextule and mechanical properties on condition of thermostatical oxidation and nonisothermal oxidation are separately mainly discussed.The results during isothermic oxidation at 316℃ showed that the weight loss of isotropic pitch-based carbon fiber increased and the strength, module rapidly decreased with prolongation of time, but the surface of carbon fiber is smoother and has not surface such as etching pits etc. The weight of isotropic pitch-based carbon fiber decreased more rapidly during the experiment of thermo-variable weight loss after 500℃ than before 500℃.

Review:Processing and Applications of Polyacrylonitrile Derived Carbon Materials

Polyacrylonitrile(PAN) is a well-known polymer with features of great stability, outstanding physical and chemical resistance. Owing to its high carbon yield and stable performance, PAN has been widely used as a carbonizable precursor for preparing carbon materials with inherent N dopant through an oxidative stabilization and a following carbonization process. The structures and compositions of PAN precursors would further influence the formation of the resulting carbon materials. Hence, it is crucial to develop efficient processing methods to prepare PAN-based precursors with suitable morphologies and compositions. The obtained carbon materials with large surface area and good electric conductivity could be employed in a variety of fields such as structural materials, energy storage and conversion as well as adsorption and separation.

Comparison of Structure and Properties among Various PAN Fibers for Carbon Fibers

To find out the high-quality polyacrylonitrile (PAN) fibers, some differences are sought by comparing domestic PAN fibers with the foreign ones. X-ray diffractometer (XRD), transmission electron microscope (TEM), Fourier transform infrared (FT-IR) spectrometer, elemental analyzer, tensile-testing machine and high-temperature differential scanning calorimeter (DSC) are used to characterize the individual microstructure, chemical structure, elemental content, mechanical properties and thermal properties. It is found that high-quality PAN fibers have high density, lower titre, higher or adequate tensile strength, and they also have better conglomeration structure, smaller crystal dimension with dispersive distribution, less microvoids and flaws.

Surface State of Carbon Fibers Modified by Electrochemical Oxidation

Surface of polyacrylonitrile (PAN)-based carbon fibers was modified by electrochemical oxidation. The modification effect on carbon fibers surface was explored using atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). Results showed that on the modified surface of carbon fibers, the carbon contents decreased by 9.7% and the oxygen and nitrogen contents increased by 53.8% and 7.5 times, respectively. The surface roughness and the hydroxyl and carbonyl contents also increased. The surface orientation index was reduced by 1.5% which decreased tensile strength of carbon fibers by 8.1%, and the microcrystalline dimension also decreased which increased the active sites of carbon fiber surface by 78%. The physical and chemical properties of carbon fibers surface were modified through the electrochemical oxidative method, which improved the cohesiveness between the fibers and resin matrix and increased the interlaminar shear strength (ILSS) of carbon fibers reinforced epoxy composite (CFRP) over 20%.

KOH Direct Activation for Preparing Activated Carbon Fiber from Polyacrylonitrile-based Pre-oxidized Fiber

The activated carbon fiber（ACF） was prepared from polyacrylonitrile-based pre-oxidized fiber（PANOF） by KOH direct activation. The influence of activation conditions including impregnation ratio（the mass ratio of PANOF to KOH）, activation temperature and activation time on the pore structure and electrochemical properties of ACF was investigated, and the corresponding activation mechanism was proposed. The ACF prepared at an activation temperature of 800℃ and an impregnation ratio（the mass ratio of PANOF to KOH） of 1：2 for an activation time of 1 b in 6 mol/L KOH solution exhibits a specific surface area of 3029 m^2/g, a mesoporosity of 84.2% and a specific capacitance of 288 F/g, and shows a good capacitive performance. The prepared ACF can be used as the electrode material for supercapacitors.

Effects of Pre-oxidation Conditions on Adsorption Performance of Activated Carbon Fibers

In order to investigate the effects of pre-oxidation conditions on adsorption performance of activated carbon fibers （ ACFs ）, electrospun polyacrylonitrile （ PAN ） fiber webs were adopted as precursors for preparing ACFs. Firstly, the webs were stabilized under different pre-oxidation conditions; secondly, the pre-oxidative fibers were chemically activated by high temperature treatment in nitrogen. Pre-oxidation temperature, heating rate, and treatment time are the main factors on affecting the adsorption performance of the ACFs. Scanning electron microscope （ SEM）, differential scanning calorimeter （DSC）, and Fourier transform infrared spectroscopy （FTIR） were used to characterize the structure and property of the pre-oxldatlve fibers, and the dynamic benzene adsorption capacity of benzene of ACFs was measured. The results indicate that the moderate pre-oxidation condition is necessary to prepare the ACFs with better adsorption capacity, and the optimal oxidation conditions are to increase from room temperature to 230 ~C with a heating rate of 0.75 ~C ~ min -1 held at the peak temperature for 30min.

High-Performance Recyclable Furan-based Epoxy Resin and Its Carbon Fiber Composites with Dense Hydrogen Bonding

The emerging biomass-based epoxy vitrimers hold great potential to fulfill the requirements for sustainable development of society.Since the existence of dynamic chemical bonds in vitrimers often reduces both the thermal and mechanical properties of epoxy resins, it is challenging to produce recyclable epoxy vitrimers with both excellent mechanical properties and good thermal stability. Herein, a monomer 4-(((5-(hydroxymethyl)furan-2-yl)methylene)amino)phenol(FCN) containing furan ring with potential to form high density of hydrogen bonding among repeating units is designed and copolymerized with glycerol triglycidyl ether to yield epoxy resin(FCN-GTE), which intrinsically has dual hydrogen bond networks, dynamic imine structure and resultant high performance. Importantly, as compared to the BPA-GTE, the FCN-GTE exhibits significantly improved mechanical properties owing to the increased density of hydrogen bond network and physical crosslinking interaction. Furthermore, density functional theory(DFT) calculation and in situ FTIR analysis is conducted to decipher the formation mechanism of hydrogen bond network. In addition, the FCN-GTE possesses superior UV shielding, chemical degradation, and recyclability because of the existence of abundant imine bonds. Notably, the FCN-GTE-based carbon fiber composites could be completely recycled in an amine solution.This study provides a facile strategy for synthesizing recyclable biomass-based high-performance epoxy vitrimers and carbon fiber composites.

A STUDY OF THE IMPOVEMENT OF TENACITY OF POLYACRYLONITRILE PREOXIDED FIBRE BY USING CUPROUS SALT

Polyacrylonitrile preoxided fibre PANOF is an intermediate in carbon fibre preparation. Thequality of PANOF is closely related to the property and structure of carbon fibre. In this paper, thermal mechanical analysis(TMA), thermogravimetric analysis(TGA), swell-ing differential scanning calorimetry(SDSC)and X-ray photoelectron spectroscopy(XPS)wereused to study the increase in tenacity of PANOF from the precursor treated with cuprous salt It has been discovered that the cuprous salt reacts strongly with the uncyclized CN of PANOF,resulting in an increase in the tenacity of PANOF by 30%. The results shwo that the cause of thistenacity improvement is the formation of coordinated complex. Cu^+is the central ion, and PANOFthe ligand. It is due to the coordinate bond that the network structure is formed from uncyclizedCN of PANOF. Therefore the tenacity of PANOF is remarkably increased.

Animal Experiment of Viscose Carbon Fiber Based C/C Composites Applied in Bone Fracture Intramedullary Fixation

The animal experiment of viscose carbon fiber based C/C composites applied in bone defection intramedullary fixation was carried out in New Zealand white rabbits.The histological observation on the 100th day after surgical operation indicated that the experimental animals recovered well and the bone defect area was reconstructed by new bone trabecula.Immunohistochemical observation of leukocyte common antigen and macrophage suggested that intramedullary fixation materials did not induct any chronic toxicity reactions such as inflammatory reactions,macrophage reactions and formation of granulation tissue.The tissue compatibility of this material was excellent.Meanwhile,the impurity element species and the biological toxic element content of viscose fiber based C/C composites were determined by atomic fluorescence analyzer and inductively coupled plasma atomic emission spectrometry.The results reveal that there are few biological toxic elements in the viscose fiber based C/C composites and it can satisfy the constituent demands of surgical implants.