An improved method for preparing melamine cyanurate (MCA) based flame retardant polyamide 6 (FRPA6) materials has been proposed. This processing method, i.e., improved in situ polymerization, was used to synthesiz...An improved method for preparing melamine cyanurate (MCA) based flame retardant polyamide 6 (FRPA6) materials has been proposed. This processing method, i.e., improved in situ polymerization, was used to synthesize flame retardant PA6. In situ formed MCA nanoparticles were supposed to be linked to PA6 chains in the ε-caprolactam hydrolytic polymerization system to obtain startype polymers for the first time. Through TEM photographs, it can be found that the in situ formed MCA nanoparticles with diametric size of less than 50 nm, are nanoscaled, highly uniformly dispersed in the PA6 matrix. Synthesized flame retardant PA6 have good fire performance which can achieve UL-94 V-0 rating at 1.6 mm thickness with the presence of 7.34 wt.% MCA in the matrix.展开更多
The non-isothermal crystallization kinetics of polyamide 6/diamine-modified multi-walled carbon nanotube (PA6/D-MWNT) nanocomposite was investigated by differential scanning calorimetry (DSC). The modified Avrami ...The non-isothermal crystallization kinetics of polyamide 6/diamine-modified multi-walled carbon nanotube (PA6/D-MWNT) nanocomposite was investigated by differential scanning calorimetry (DSC). The modified Avrami equation, the Ozawa equation and the combined Avrami/Ozawa equation were employed to analyze the non-isothermal crystallization data. The crystallization activation energies were also evaluated by the Kissinger method. It was found that the combined Avrami/Ozawa equation could successfully describe the non-isothermal crystallization process. The results showed that D-MWNTs not only acted as effective heterogeneous nucleating agents for PA6 and noticeably increased the crystallization temperature of PA6, but also influenced the mechanism of nucleation and crystal growth of PA6 and then reduced the overall crystallization rate of the neat PA6 matrix. The crystallization activation energy for the nanocomposite sample was greater than that of the neat PA6, which indicated that the addition of D-MWNTs hindered the mobility of PA6 chain segments.展开更多
We report on the synthesis and characterizations of TiO2 nanoparticles embedded in polyamide-6composite nanofibers by using electrospinning technique. The influence of substrate on the electrical characteristics of po...We report on the synthesis and characterizations of TiO2 nanoparticles embedded in polyamide-6composite nanofibers by using electrospinning technique. The influence of substrate on the electrical characteristics of polyamide-6/TiO2 composite nanofibers was investigated. The resultant nanofibers exhibit good incorporation of TiO2 nanoparticles. The doping of TiO2 nanoparticles into the polyamide-6 nanofibers were confirmed by high resolution transmission electron microscopy and energy dispersive X-ray spectroscopy. Photoluminescence(PL) and cathodoluminescence(CL) spectroscopy were also used to characterize the samples.The PL and CL spectra reveal that the as-spun polyamide-6/TiO2 composite nanofibers consisted of overlapping of two broad emission bands due to the contribution of polyamide-6(centered at about 475 nm), which might originate from organic functional groups of polyamide-6 and TiO2 nanoparticles(centered around 550 nm). The electrical conductivity of the polyamide-6/TiO2 composite nanofibers on different substrates was carried out.It was found that the electrical conductivity of the polyamide-6/TiO2 composite nanofibers on silicon substrate was in the range of 13 μA, and about 1 to 20 p A for the paper and glass substrates.展开更多
The effects of interfacial modifier on the mechanical properties of kaolin-filled polyamide 6 (PA6) have been studied. The interracial interaction between polyamide 6 and kaolin has been character ized by means of inf...The effects of interfacial modifier on the mechanical properties of kaolin-filled polyamide 6 (PA6) have been studied. The interracial interaction between polyamide 6 and kaolin has been character ized by means of infrared spectroscopy (IR) and scanning electron microscopy (SEM). The results show that the role of the interracial modifier lies in forming an elastic interlayer with good adhesion between kaolin and PA 6. A composite with high impact strength, high tensile strength and high elastic modulus can be obtained by inserting the elastic interfacial modifier into the rigid-particle-filled polymer system.展开更多
Two master-batches,polyamide 66 (PA66)/organo-montmorillonite (OMMT) and polyamide 6 (PA6)/OMMT, prepared by melt compounding with methyl methacrylate (MMA) as co-intercalation agent,have been used to prepare nearly e...Two master-batches,polyamide 66 (PA66)/organo-montmorillonite (OMMT) and polyamide 6 (PA6)/OMMT, prepared by melt compounding with methyl methacrylate (MMA) as co-intercalation agent,have been used to prepare nearly exfoliated PA661montmorillonite (MMT) nanocomposites.The resulting nanocomposites are compared in view of their morphology and properties.Nano-scale dispersion of OMMT is realized in both types of nanocomposites,as revealed by XRD,TEM and Molau tests.PA66/MMT nanocomposites having superior mecha...展开更多
An experimental study was carried out to investigate the effects of coupling agents on the rheological properties of kaolin filled polyamide 6(PA6). We have investigated the state of dispersion and interfacial interac...An experimental study was carried out to investigate the effects of coupling agents on the rheological properties of kaolin filled polyamide 6(PA6). We have investigated the state of dispersion and interfacial interaction of the filled systems, using 'h:anning electron microscopy (SEM) and Molau test, respectively. It is found that the addition of the coupling agents to the PA6/ kaolin (20 wt percent) significantly decreases the melt viscosity and the melt elasticity (first normal stress difference). Moreover, the states of dispersion and the polymer/filler interactions have significant influences on the rheological properties of kaolin/PA6 systems. The rheological behavior of KH550 kaolin /PA6 system is different from that of KH560 kaolin/PA6 system, although chemical reactions have taken place between the surface of KH550 kaolin (or KH560 kaolin) and PA6 matrix during melt processing. This is attributable, in part, to the differences in the state of dispersion of kaolins in PA6 matrix and, to a great extent, to the differences in the extent of chemical reactions that have taken place between the filler and polymer matrix.展开更多
Na +-montmorillonite(Na +-MMT) was converted to organic montmorillonite(OMMT) using modifier which was synthesized at authors’ laboratory. PA6/OMMT nanocomposite was prepared via in situ intercalative polymerization....Na +-montmorillonite(Na +-MMT) was converted to organic montmorillonite(OMMT) using modifier which was synthesized at authors’ laboratory. PA6/OMMT nanocomposite was prepared via in situ intercalative polymerization. The limiting oxygen index (LOI), UL 94V flame retardancy and thermal stability of PA6/OMMT using thermal gravity analysis (TGA) were measured. The Fourier transform infrared (FTIR) technique was used to analyze the pyrolytic residuum and the cone calorimeter (CONE) was applied to determine a number of combustion parameters which were closely related to fire safety, including heat release rate, mass loss rate, effective combustion heat, total heat release, specific extinction area and the time of ignition. In addition, the elemental composition of the surface pyrolytic residuum and the corresponding X-ray photoelectron spectroscopy (XPS) data were obtained, and the morphology of the residuum from CONE measurement was examined by scanning electron microscope (SEM).展开更多
The flammability, smoke emission behavior and mechanical properties of two oligomeric aryl phosphates [bisphenol A bis(diphenyl phosphate) (BDP) and resorcinol bis(diphenyl phosphate) (RDP)] combined with magn...The flammability, smoke emission behavior and mechanical properties of two oligomeric aryl phosphates [bisphenol A bis(diphenyl phosphate) (BDP) and resorcinol bis(diphenyl phosphate) (RDP)] combined with magnesium hydroxide (MH) in polyamide 6 (PA6) have been investigated. Combining 5 wt% BDP, 50 wt% MH imparts a limiting oxygen index (LOI) of 40.9% and UL94 V-0 rating to PA6, meanwhile the peak rate of smoke release (pRSR), total release of smoke (TSR) and Izod notched impact strength are 41%, 33% and 233% relative to the corresponding value of 55 wt% MH without BDP, respectively. Dynamic mechanical analysis (DMA) indicates that the improvement of toughness attributes to the enhanced compatibility between MH and PA6 by adding BDP. Furthermore, based on the comprehensive analysis of thermogravimetry (TG), cone calorimeter and SEM-EDX investigations, possible flame retardancy and smoke suppression mechanisms were revealed. Besides the fuel dilution and barrier effect of MH, the combination of MH and RDP shows an additional flame inhibition effect. The combination of MH and BDP results in a dominant condensed phase barrier effect which leads to obvious reduction on smoke emission and flammability.展开更多
To enhance the impact strength of polyamide 6, hydrolytic polymerization modification by the polyaminoamide-g-poly(ethylene glycol) (PAAEG) derivatives with poly(ethylene glycol) (PEG) molecular weight of 400-10000 wa...To enhance the impact strength of polyamide 6, hydrolytic polymerization modification by the polyaminoamide-g-poly(ethylene glycol) (PAAEG) derivatives with poly(ethylene glycol) (PEG) molecular weight of 400-10000 was studied. Amide groups of polyaminoamide segments were postulated to form hydrogen bonding with polyamide 6, and hydroxy groups of PAAEG units were expected to react with carboxylic acid groups of polyamide 6 forming copolymers during the polymerization. The improved compatibility in amorphous regions of blends has been confirmed by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) of fracture surfaces. The effects of PAAEG on the water absorption and notch sensitivity of blends were investigated, using water uptake measurement and mechanical testings, respectively. For comparison, pure polyamide 6 and the blend of PEG/polyamide 6 were also investigated. The addition of PAAEG retarded the crystallization of polyamide 6, but did not make remarkable influences on its crystalline structure. As a consequence of the strong interactions between the dispersed phases and polyamide 6 matrices, PAAEG was a more suitable additive for improving the notched impact strength of polyamide 6 than PEG.展开更多
Blends of polyamide 6 and polycarbonate were prepared by a Brabender mixer ( PLV- 151) at 240 ℃ with 30 rpm for time 15, 8 and 6 minutes respectively. The thermal properties of blends with constituent ratio of 100/...Blends of polyamide 6 and polycarbonate were prepared by a Brabender mixer ( PLV- 151) at 240 ℃ with 30 rpm for time 15, 8 and 6 minutes respectively. The thermal properties of blends with constituent ratio of 100/0, 60/40 and 20/80 are examined by Differential scanning calorimetry. DSC measures the temperatures and heat flow associated with transitions in materials as a function of time and temperature. The melting point temperature (Tm), crystalline temperature (Tc), and glass transition temperature (Tg) are observed.展开更多
Polyamide 6 (PA6) was employed as a charring agent of intumescent flame retardant (IFR) to improve the flame retardancy of ethylene-vinyl acetate copolymer (EVA). Different processing procedures were used to regulate ...Polyamide 6 (PA6) was employed as a charring agent of intumescent flame retardant (IFR) to improve the flame retardancy of ethylene-vinyl acetate copolymer (EVA). Different processing procedures were used to regulate the localization of IFR in the EVA matrix. Localizations in which IFR was dispersed in the PA6phase or in the EVA phase were prepared. The effect of the localization of IFR on the flame retardancy of EVA was investigated. The limited oxygen index (LOI), vertical burning (UL 94) and cone calorimeter test (CCT)showed that the localization of IFR in the EVA matrix exhibited a remarkable influence on the flame retardancy.Compared with EVA/IFR, a weak improvement in the flame retardancy was observed in the EVA/PA6/IFR blend withthe localization of IFR in the PA6 phase. When IFR was regulated from the PA6 phase to the EVA matrix,a remarkable increase in the flame retardancy was exhibited. The LOI was increased from 27.8%to 32.7%, and the UL 94 vertical rating was increased from V-2 to V-0. Moreover, an approximately 41.36%decrease in the peak heat release rate was exhibited. A continuous and compact intumescent charring layer that formed in the blends with the localization of IFR in the EVA matrix should be responsible for its excellent flame retardancy.展开更多
文摘An improved method for preparing melamine cyanurate (MCA) based flame retardant polyamide 6 (FRPA6) materials has been proposed. This processing method, i.e., improved in situ polymerization, was used to synthesize flame retardant PA6. In situ formed MCA nanoparticles were supposed to be linked to PA6 chains in the ε-caprolactam hydrolytic polymerization system to obtain startype polymers for the first time. Through TEM photographs, it can be found that the in situ formed MCA nanoparticles with diametric size of less than 50 nm, are nanoscaled, highly uniformly dispersed in the PA6 matrix. Synthesized flame retardant PA6 have good fire performance which can achieve UL-94 V-0 rating at 1.6 mm thickness with the presence of 7.34 wt.% MCA in the matrix.
基金Guoxin Sui would like to acknowledge the financial supports of the Hundreds’ Talents Program of Chinese Academy of Sciences.
文摘The non-isothermal crystallization kinetics of polyamide 6/diamine-modified multi-walled carbon nanotube (PA6/D-MWNT) nanocomposite was investigated by differential scanning calorimetry (DSC). The modified Avrami equation, the Ozawa equation and the combined Avrami/Ozawa equation were employed to analyze the non-isothermal crystallization data. The crystallization activation energies were also evaluated by the Kissinger method. It was found that the combined Avrami/Ozawa equation could successfully describe the non-isothermal crystallization process. The results showed that D-MWNTs not only acted as effective heterogeneous nucleating agents for PA6 and noticeably increased the crystallization temperature of PA6, but also influenced the mechanism of nucleation and crystal growth of PA6 and then reduced the overall crystallization rate of the neat PA6 matrix. The crystallization activation energy for the nanocomposite sample was greater than that of the neat PA6, which indicated that the addition of D-MWNTs hindered the mobility of PA6 chain segments.
基金supported by a grant from the Korean Ministry of Education,Science and Technology(The Regional Core Research Program/Center for Healthcare Technology&Development,Chonbuk National University,Jeonju 561-756 Republic of Korea)
文摘We report on the synthesis and characterizations of TiO2 nanoparticles embedded in polyamide-6composite nanofibers by using electrospinning technique. The influence of substrate on the electrical characteristics of polyamide-6/TiO2 composite nanofibers was investigated. The resultant nanofibers exhibit good incorporation of TiO2 nanoparticles. The doping of TiO2 nanoparticles into the polyamide-6 nanofibers were confirmed by high resolution transmission electron microscopy and energy dispersive X-ray spectroscopy. Photoluminescence(PL) and cathodoluminescence(CL) spectroscopy were also used to characterize the samples.The PL and CL spectra reveal that the as-spun polyamide-6/TiO2 composite nanofibers consisted of overlapping of two broad emission bands due to the contribution of polyamide-6(centered at about 475 nm), which might originate from organic functional groups of polyamide-6 and TiO2 nanoparticles(centered around 550 nm). The electrical conductivity of the polyamide-6/TiO2 composite nanofibers on different substrates was carried out.It was found that the electrical conductivity of the polyamide-6/TiO2 composite nanofibers on silicon substrate was in the range of 13 μA, and about 1 to 20 p A for the paper and glass substrates.
基金The project was supported by National Natural Science Foundation of China
文摘The effects of interfacial modifier on the mechanical properties of kaolin-filled polyamide 6 (PA6) have been studied. The interracial interaction between polyamide 6 and kaolin has been character ized by means of infrared spectroscopy (IR) and scanning electron microscopy (SEM). The results show that the role of the interracial modifier lies in forming an elastic interlayer with good adhesion between kaolin and PA 6. A composite with high impact strength, high tensile strength and high elastic modulus can be obtained by inserting the elastic interfacial modifier into the rigid-particle-filled polymer system.
文摘Two master-batches,polyamide 66 (PA66)/organo-montmorillonite (OMMT) and polyamide 6 (PA6)/OMMT, prepared by melt compounding with methyl methacrylate (MMA) as co-intercalation agent,have been used to prepare nearly exfoliated PA661montmorillonite (MMT) nanocomposites.The resulting nanocomposites are compared in view of their morphology and properties.Nano-scale dispersion of OMMT is realized in both types of nanocomposites,as revealed by XRD,TEM and Molau tests.PA66/MMT nanocomposites having superior mecha...
基金The project was supported by National Natural Science Foundation of China
文摘An experimental study was carried out to investigate the effects of coupling agents on the rheological properties of kaolin filled polyamide 6(PA6). We have investigated the state of dispersion and interfacial interaction of the filled systems, using 'h:anning electron microscopy (SEM) and Molau test, respectively. It is found that the addition of the coupling agents to the PA6/ kaolin (20 wt percent) significantly decreases the melt viscosity and the melt elasticity (first normal stress difference). Moreover, the states of dispersion and the polymer/filler interactions have significant influences on the rheological properties of kaolin/PA6 systems. The rheological behavior of KH550 kaolin /PA6 system is different from that of KH560 kaolin/PA6 system, although chemical reactions have taken place between the surface of KH550 kaolin (or KH560 kaolin) and PA6 matrix during melt processing. This is attributable, in part, to the differences in the state of dispersion of kaolins in PA6 matrix and, to a great extent, to the differences in the extent of chemical reactions that have taken place between the filler and polymer matrix.
文摘Na +-montmorillonite(Na +-MMT) was converted to organic montmorillonite(OMMT) using modifier which was synthesized at authors’ laboratory. PA6/OMMT nanocomposite was prepared via in situ intercalative polymerization. The limiting oxygen index (LOI), UL 94V flame retardancy and thermal stability of PA6/OMMT using thermal gravity analysis (TGA) were measured. The Fourier transform infrared (FTIR) technique was used to analyze the pyrolytic residuum and the cone calorimeter (CONE) was applied to determine a number of combustion parameters which were closely related to fire safety, including heat release rate, mass loss rate, effective combustion heat, total heat release, specific extinction area and the time of ignition. In addition, the elemental composition of the surface pyrolytic residuum and the corresponding X-ray photoelectron spectroscopy (XPS) data were obtained, and the morphology of the residuum from CONE measurement was examined by scanning electron microscope (SEM).
基金Chinese 973 National Key Scientific Project(No.2011CB606002)Key Project in Science and Technology of Guangdong Province(No.2010B010800018)the Cultivation Fund of the Key Scientific and Technical Innovation Project,Department of Education of Guangdong Province(No.cxzd1008)
文摘The flammability, smoke emission behavior and mechanical properties of two oligomeric aryl phosphates [bisphenol A bis(diphenyl phosphate) (BDP) and resorcinol bis(diphenyl phosphate) (RDP)] combined with magnesium hydroxide (MH) in polyamide 6 (PA6) have been investigated. Combining 5 wt% BDP, 50 wt% MH imparts a limiting oxygen index (LOI) of 40.9% and UL94 V-0 rating to PA6, meanwhile the peak rate of smoke release (pRSR), total release of smoke (TSR) and Izod notched impact strength are 41%, 33% and 233% relative to the corresponding value of 55 wt% MH without BDP, respectively. Dynamic mechanical analysis (DMA) indicates that the improvement of toughness attributes to the enhanced compatibility between MH and PA6 by adding BDP. Furthermore, based on the comprehensive analysis of thermogravimetry (TG), cone calorimeter and SEM-EDX investigations, possible flame retardancy and smoke suppression mechanisms were revealed. Besides the fuel dilution and barrier effect of MH, the combination of MH and RDP shows an additional flame inhibition effect. The combination of MH and BDP results in a dominant condensed phase barrier effect which leads to obvious reduction on smoke emission and flammability.
基金supported by the National Natural Science Foundation of China(No.20707008)China Petroleum & Chemical Corporation.
文摘To enhance the impact strength of polyamide 6, hydrolytic polymerization modification by the polyaminoamide-g-poly(ethylene glycol) (PAAEG) derivatives with poly(ethylene glycol) (PEG) molecular weight of 400-10000 was studied. Amide groups of polyaminoamide segments were postulated to form hydrogen bonding with polyamide 6, and hydroxy groups of PAAEG units were expected to react with carboxylic acid groups of polyamide 6 forming copolymers during the polymerization. The improved compatibility in amorphous regions of blends has been confirmed by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) of fracture surfaces. The effects of PAAEG on the water absorption and notch sensitivity of blends were investigated, using water uptake measurement and mechanical testings, respectively. For comparison, pure polyamide 6 and the blend of PEG/polyamide 6 were also investigated. The addition of PAAEG retarded the crystallization of polyamide 6, but did not make remarkable influences on its crystalline structure. As a consequence of the strong interactions between the dispersed phases and polyamide 6 matrices, PAAEG was a more suitable additive for improving the notched impact strength of polyamide 6 than PEG.
文摘Blends of polyamide 6 and polycarbonate were prepared by a Brabender mixer ( PLV- 151) at 240 ℃ with 30 rpm for time 15, 8 and 6 minutes respectively. The thermal properties of blends with constituent ratio of 100/0, 60/40 and 20/80 are examined by Differential scanning calorimetry. DSC measures the temperatures and heat flow associated with transitions in materials as a function of time and temperature. The melting point temperature (Tm), crystalline temperature (Tc), and glass transition temperature (Tg) are observed.
基金the National Natural Science Foundation of China (No.51673059)the Science and Technology Planning Project of Henan Province (No. 212102210636)the Opening Project of Jiangxi Province Key Laboratory of Polymer Micro/Nano Manufacturing and Devices (East China University of Technology)。
文摘Polyamide 6 (PA6) was employed as a charring agent of intumescent flame retardant (IFR) to improve the flame retardancy of ethylene-vinyl acetate copolymer (EVA). Different processing procedures were used to regulate the localization of IFR in the EVA matrix. Localizations in which IFR was dispersed in the PA6phase or in the EVA phase were prepared. The effect of the localization of IFR on the flame retardancy of EVA was investigated. The limited oxygen index (LOI), vertical burning (UL 94) and cone calorimeter test (CCT)showed that the localization of IFR in the EVA matrix exhibited a remarkable influence on the flame retardancy.Compared with EVA/IFR, a weak improvement in the flame retardancy was observed in the EVA/PA6/IFR blend withthe localization of IFR in the PA6 phase. When IFR was regulated from the PA6 phase to the EVA matrix,a remarkable increase in the flame retardancy was exhibited. The LOI was increased from 27.8%to 32.7%, and the UL 94 vertical rating was increased from V-2 to V-0. Moreover, an approximately 41.36%decrease in the peak heat release rate was exhibited. A continuous and compact intumescent charring layer that formed in the blends with the localization of IFR in the EVA matrix should be responsible for its excellent flame retardancy.