Experimental study of solid-liquid origami composite structures with improved impact resistance

In this paper,a liquid-solid origami composite design is proposed for the improvement of impact resistance.Employing this design strategy,Kresling origami composite structures with different fillings were designed and fabricated,namely air,water,and shear thickening fluid(STF).Quasi-static compression and drop-weight impact experiments were carried out to compare and reveal the static and dynamic mechanical behavior of these structures.The results from drop-weight impact experiments demonstrated that the solid-liquid Kresling origami composite structures exhibited superior yield strength and reduced peak force when compared to their empty counterparts.Notably,the Kresling origami structures filled with STF exhibited significantly heightened yield strength and reduced peak force.For example,at an impact velocity of 3 m/s,the yield strength of single-layer STF-filled Kresling origami structures increased by 772.7%and the peak force decreased by 68.6%.This liquid-solid origami composite design holds the potential to advance the application of origami structures in critical areas such as aerospace,intelligent protection and other important fields.The demonstrated improvements in impact resistance underscore the practical viability of this approach in enhancing structural performance for a range of applications.

Dynamic Resistance and Energy Absorption of Sandwich Beam via a Micro-Topology Optimization

The current research of sandwich structures under dynamic loading mainly focus on the response characteristic of structure.The micro-topology of core layers would sufficiently influence the property of sandwich structure.However,the micro deformation and topology mechanism of structural deformation and energy absorption are unclear.In this paper,based on the bi-directional evolutionary structural optimization method and periodic base cell(PBC)technology,a topology optimization frame work is proposed to optimize the core layer of sandwich beams.The objective of the present optimization problem is to maximize shear stiffness of PBC with a volume constraint.The effects of the volume fraction,filter radius,and initial PBC aspect ratio on the micro-topology of the core were discussed.The dynamic response process,core compression,and energy absorption capacity of the sandwich beams under blast impact loading were analyzed by the finite element method.The results demonstrated that the overpressure action stage was coupled with the core compression stage.Under the same loading and mass per unit area,the sandwich beam with a 20%volume fraction core layer had the best blast resistance.The filter radius has a slight effect on the shear stiffness and blast resistances of the sandwich beams.But increasing the filter radius could slightly improve the bending stiffness.Upon changing the initial PBC aspect ratio,there are three ways for PBC evolution:The first is to change the angle between the adjacent bars,the second is to further form holes in the bars,and the third is to combine the first two ways.However,not all three ways can improve the energy absorption capacity of the structure.Changing the aspect ratio of the PBC arbitrarily may lead to worse results.More studies are necessary for further detailed optimization.This research proposes a new topology sandwich beam structure by micro-topology optimization,which has sufficient shear stiffness.The micro mechanism of structural energy absorption is clarified,it is significant for structural energy absorption design.

Environmental Stress Cracking Resistance of Halloysite Nanoclay-Polyester Nanocomposites

The environmental stress cracking resistance of halloysite nanoclay-polyester nanocomposites was investigated using fracture mechanics approach. The incorporation of halloysite nanoclay was found to improve the environmental stress cracking resistance of the nano-composites. The storage modulus of nano-composites measured by dynamic mechanical analysis increased remarkably as a function of halloysite nanoclay content. At 0.7 wt% nanoclay, the Tg improved from 72°C to 76°C. The fracture toughness increased up to 33% and time to failure improved 155% with the addition of 0.7 wt% of halloysite nanoclay. The maximum microhardness was found 119% higher for the same nano-filler concentration compared to monolithic polyester. The reinforcement with 1 wt% showed lower fracture toughness due to agglomerations of nanoclay which act as flaws. The presence of agglomerates weakened the bond between nano-particles and matrix hence reduces the environmental stress cracking resistance by halloysite nanoclay reinforcement.

Combined effect of steel fibres and steel rebars on impact resistance of high performance concrete

The impact properties of normal concrete (NC) and reinforced concrete (RC) specimens,steel fibre reinforced concrete (SFRC) specimens and RC+SFRC specimens with different steel fibre dosages were investigated with the drop-weight impact test recommended by ACI Committee 544.The results indicate that the number of blows to final failure is greatly increased by addition of steel fibres.Moreover,the combination of steel fibres and steel rebars demonstrates a significant positive composite effect on the impact resistance,which results in the improvement in impact toughness of concrete specimens.In the view of variation of impact test results,the two-parameter Weibull distribution was adopted to analyze the experimental data.It is proved that the probabilistic distributions of the blows to first crack and to final failure of six types of samples approximately follow two-parameter Weibull distribution.

Penetration and impact resistance of PDC cutters inclined at different attack angles

In order to develop a rotary percussive bit with diamond enhanced cutters assisted by high pressure water jets, it is necessary to study the damage mechanism and the penetration properties of PDC cutters subject to different impact load level and rock types. Therefore the impact experiments of the single PDC cutters with different attack angles in four rocks: black basalt, Missouri red granite, Halston limestone, and a very soft (Roubidoux) sandstone were carried out, and the effects of rake angles of PDC cutters on both the penetration and impact resistance of PDC cutters have been discussed in detail. Test results show that a PDC insert can withstand a very strong impact in compression but is easily damaged by impact shearing, the PDC cutters are more easily damaged by shearing if the attack angles are relatively small, the 45? PDC cutters have the least penetration resistance among the cutters tested. Thus it is suggested that the attack angles of PDC cutters should be larger than 30? for bits which must withstand impact from a hammer.

Detecting Impact Damage in Carbon Fabric/epoxy-matrix Composites by Ultrasonic F-scan and Electrical Resistance Measurement

The status and the variation of electrical resistance of impacted carbon fiber/epoxy-matrix composites were studied by ultrasonic F-scan and electrical resistance measurement The experimental results shows that impact damage energy threshold value of carbon fabric/epoxy-matrix composites can determine by using ultrasonic F-scan. When the impact energy exceeds the threshold value, damage is generated in composites. Electrical resistance of impacted composites is changed owing to the contact of each carbon fiber unit in composites, which cause a change of the series-parallel in conductors. The veracity of detecting impact damage in composites can be improved in this case.

Effect of T6I6 treatment on dynamic mechanical behaviour of Al-Si-Mg-Cu cast alloy and impact resistance of its cast motor shell

The effect of T6I6 treatment on the dynamic mechanical and microstructure behaviour of Al-Si-Mg-Cu cast alloy was investigated using split Hopkinson pressure bar(SHPB), transmission electron microscopy(TEM), and highresolution transmission electron microscopy(HRTEM). Besides, the impact resistances of T6I6 and T6 motor shells of new energy vehicles made of Al-Si-Mg-Cu cast alloy were compared using a trolley crash test. The results indicated that the main strengthening-phases of the T6 peak-aged and T6I6 peak-aged alloy were GP zone and β″ precipitates. T6I6treatment can increase the density and size of β″ precipitates in peak-aged alloy and enhance both its tensile strength(σb)and elongation(δ). The dynamic toughness values of T6I6 samples are 50.34 MJ/m^(3) at 2000 s^(-1) and 177.34 MJ/m^(3) at 5000 s^(-1) which are 20% and 12% higher than those of T6 samples, respectively. Compared with a T6 shell, the overall deformation of T6I6 shell is more uniform during the crash test. At an impact momentum of 3.5×10;kg·m/s, the T6I6shell breaks down at 0.38 s which is 0.10 s later than the T6 shell.

Failure pattern in ceramic metallic target under ballistic impact

The ballistic resistance and failure pattern of a bi-layer alumina 99.5%-aluminium alloy 1100-H12 target against steel 4340 ogival nosed projectile has been explored in the present experimental cum numerical study.In the experimental investigation,damage induced in the ceramic layer has been quantified in terms of number of cracks developed and failure zone dimensions.The resultant damage in the backing layer has been studied with variation in the bulge and perforation hole in the backing layer with the varying incidence velocity.The discussion of the experimental results has been further followed by three dimensional finite element computations using ABAQUS/Explicit finite code to investigate the behaviour of different types of bi-layer targets under multi-hit projectile impact.The JH-2 constitutive model has been used to reproduce the behaviour of alumina 99.5%and JC constitutive model has been used for steel 4340 and aluminium alloy 1100-H12.The total energy dissipation has been noted to be of lesser magnitude in case of sub-sequential impact in comparison to simultaneous impact of two projectiles.The distance between the impact points of two projectiles also effected the ballistic resistance of bi-layer target.The ballistic resistance of single tile ceramic front layer and four tile ceramic of equivalent area found to be dependent upon the boundary conditions provided to the target.

Improved impact resistance of PDC and test of it in laboratory

A study is performed on a newly developed Polycrystalline Diamond Cutter(PDC) with improved impact resistance.Impact resistance of PDC is dependent on diamond grain size,binder content and property of the substrate.A crack might initiate in the substrate by the impact transferred from the diamond layer if substrate is not tough enough to absorb it.This failure is caused by the residual stress at the interface resulting from the difference of thermal expansion coefficient between diamond and substrate. This kind of failure could be reduced to some extent by optimizing the grain size of WC and content of Co in the substrate.PDC with much improved impact resistance is produced by also optimizing the diamond size and the content of binder phase in the layer. Drop-test with different conditions of energy and speed are carried out on the newly developed PDC and wear resistance test is done and the result is compared with that of previous PDC. It is found that the newly developed PDC shows 40%better impact resistance than previous PDC.

Effect of Rare Earths-Treated Glass Fiber on Impact Wear-Resistance of Metal-Plastic Multilayer Composites

The friction and wear properties under impact load and dry friction conditions of metal-plastic multilayer composites filled with glass fiber, treated with rare earth elements, were investigated. The worn surfaces were observed and analyzed by scanning electron microscopy (SEM). It shows that applying rare earth elements surface modifier to treat the glass fiber surface can enhance the interfacial adhesion between the glass fiber and polytetrafluoroethylene (PTFE), as well as promote the interface properties of the composites. This helps to form a uniformly distributed and high adhesive transfer film on the counterface and abate the friction between the composite and the counterface. As a result, the wear of composite is greatly reduced. The composite exhibits excellent friction properties and impact wear-resistance.

Effect of Rare Earth Elements on the Impact Wear Resistance of Nitrocarburizing Layers

In this paper the effect of rare earth elements on the toughness and impact wear resistance of nitrocarburiz- ing layers is studied.The experimental results show that the toughness and impact wear resistance of RE-nitrocarburizing layers are increased significantly compared with that of conventional nitrocarburizing lay- ers.The service life of hot die for manufacturing bicycle bolts increased more than 100%.The impact wear mechanism of RE-nitrocarburizing layers is investigated by SEM as well.

Evaluation of Impact Damage Tolerance in Carbon Fabric/epoxy-matrix Composites by Electrical Resistance Measurement

Impact damage tolerance is provided in intensity design on composites. The compression intensity of impacted composites requires more than 60% of its original intensity. The influence of impact on compressive intensity and electrical resistance of carbon fabric/epoxy-matrix composites was studied in this paper. The experimental results shows that impact can cause damage in composites, degenerate compressive intensity, and increase resistance. The electrical resistance change rate was used as an evaluation indicator of impact damage tolerance of composites. Impact damage, which results from the applying process of composites, can be identified in time by electrical resistance measurement. So, the safety performance of composites can also be improved.

Impact Resistance of a Novel Expanded Polystyrene Cement-based Material

The mechanical property of a novel expanded polystyrene cement-based material （EPS-C）, which was prepared by compressing semi-dry materials molding, was investigated. The compressive behavior was analyzed by compression tests to gain the energy absorbed during failure. Performance for impact resistance was tested by a self-made device. The results figures out that the EPS-C has good toughness and can reach swain of 0.7 without failure. The stress-strain curve is quite different from that of normal EPS concrete. It can be divided into three stages and in the third stage the compressing exhibits the highest energy absorption. With the rising of cement ratio, the impact force absorption （IEA） decreases first and then increases. The impact energy absorption （IEA） increases first and then decreases. The lowest IEA and the highest lEA appear at the cement dosage from 233 g/L to 267 g/L and from 233 g/L to 300 g/L, respectively.

Low-Energy Multi-Impact Fracture Resistance of Cross Rolled Low Chromium Cast Semi-Steel Containing Rare Earth Grinding Ball

The low-energy multi-impact fracture resistance of the cross rolled low chromium cast semi-steel containing RE grinding balls was studied. Moreover, its damage mode was analyzed by means of metallographic examination, scanning electron microscopic examination and drop ball test. The results show that it can obtain extractive impact fracture resistance after proper heat treatment. More advantages were obtained for the ball worked in the condition of low-imp ductility act. The main reasons are the function of RE and the change in morphology of eutectic carbide network.

Hygrothermal effect on high-velocity impact resistance of woven composites

The woven glass fiber reinforced composites(GFRP)subjected to high-speed impact is investigated to identify the hygrothermal aging effect on the impact resistance.Both the hygrothermal aged and unaged glass/epoxy laminates are subjected to different impact velocities,which is confirmed as a sensitive factor for the failure modes and mechanisms.The results show the hygrothermal aging effect decreases the ballistic limit by 14.9%,but the influence on ballistic performance is limited within the impact velocity closed to the ballistic limit.The failure modes and energy dissipation mechanisms are confirmed to be slightly influenced by the hygrothermal aging effect.The hygrothermal aging effect induced localization of structural deformation and degradation of mechanical properties are the main reasons for the composite undergoing the same failure modes at smaller impact velocities.Based on the energy absorption mechanisms,analytical expressions predict the ballistic limit and energy absorption to reasonable accuracy,the underestimated total energy absorption results in a relatively poor agreement between the measured and predicted energy absorption efficiency.

Research on the Dynamic Compressibility of Polyurethane Microcellular Elastomer and its Application for Impact Resistance

The packaging materials with cushioning performance are used to prevent the internal contents from being damaged by the impact and vibration of external forces.The polyurethane microcellular elastomers(PUMEs)can absorb energy through cell collapse and molecular chain creep.In this study,PUMEs with different densities were investigated by scanning electron microscopy,dynamic mechanical analysis and dynamic compression tests.PUMEs exhibited significant im pact resistance and the maximum peak stress attenuation ratio reached 73.33%.The protective equipment was made by PUME with the optimal density of 600 kg/m^(3),and then the acceleration sensing device installed with the same protective equipment fell from a height of 3,5 and 10 m to evaluate the energy-absorbing property and reusability of PUMEs.The results showed that PUMEs equipment reduced the peak acceleration of the device by 93.84%,with a maximum deviation of 9%between actual test and simulation,and shortened the impact time of first landing by 57.39%.In addition,the equipment PUMEs equipment could effectively reduce the stress on the protected items.

Constitutive modelling of concrete material subjected to low-velocity projectile impact:insights into damage mechanism and target resistance

This paper presents a numerical study to improve the understanding of the complex subject of penetration and perforation of concrete targets impacted by low-velocity projectiles.The main focus is on the damage mechanisms and the major factors that account for the target resistance of the concrete.An improved continuous surface cap model recently proposed was employed.The model was first equipped with element erosion criteria and was adequately validated by comparisons with ballistic experiments.Comprehensive numerical simulations were carried out where the individual influence of tensile,shear,and volumetric behaviors(pore collapse)of a concrete target on its ballistic performance was investigated.Results demonstrated that cratering on the front face and scabbing on the rear face of the concrete target were mainly dominated by its tensile behavior.The major target resistance came from the second tunneling stage which was primarily governed by the shear and volumetric behaviors of the concrete.Particularly,this study captured the pore collapse-induced damage phenomenon during the high-pressure tunneling stage,which has been extensively reported in experiments but has usually been neglected in previous numerical investigations.

New Methodology for Evaluating Toughness of Composite Laminates-Investigation of Damage Resistance

The existing problems in toughened resin evaluation technology, particularly the disadvantage of the toughened resin identification method by CAI, is pointed out based on the point of view of composite structure design. It is proposed to evaluate the toughness of composites by both damage resistance and damage tolerance. Seven different toughness composites are investigated by impact and quasi\|static indentation tests. Based on experimental data analysis, the parameter that is most sensitive to the damage resistance is determined as the damage parameter. The parameter to evaluate the damage resistance and its measuring method are proposed.

Effect of Rare Earth Elements on Erosion Resistance of Nitrocarburized Layers of 38CrMoAl Steel

Effect of rare earth elements (RE) on erosion resistance of nitrocarburized layer of 38CrMoAl steel was investigated. The results indicate that significant improvement occurs in erosion resistance of nitrocarburized 38CrMoAl steel by introducing RE during nitrocarburizing processing as compared with conventional nitrocarburizing processing. Results of mechanical testing show that both hardness and impact toughness of RE-nitrocarburizing layer of 38CrMoAl steel increase as compared with the conventional one. Optical microscopy reveals that there is improvement in the nitrocarburized layer attributed to the introduction of RE, which results in improvement in erosion resistance. Surface morphology observation of tested samples reveals that predominantly furrow-like peelings from plastic deformation are observed for RE nitrocarburizied 38CrMoAl steel, while the furrow-like peeling with initial cross crack and large grinding peelings were observed for conventionally nitrocarburized samples.