Electromagnetic wave absorbing ceramics composites made of polymer-derived SiC with BN@CNTs pyrolyzed higher than 1200℃

Polymer-derived ceramics(PDCs)pyrolyzed at high temperatures are promising electromagnetic wave(EMW)absorption materials for aerodynamically heated parts of aircraft under harsh environments.Nev-ertheless,high-temperature pyrolysis results in a significant increase of electrical and dielectric proper-ties of the ceramics,causing extensive reflection of EMW.To address this challenge,boron nitride-coated carbon nanotubes(BN@CNTs)were fabricated and introduced into polymer-derived SiC(PDC-SiC)by py-rolyzing its precursor higher than 1200℃to form SiC-BN@CNT ceramic composites.The fabricated com-posites with 3 wt.%BN@CNTs pyrolyzed at 1200℃have an effective absorption bandwidth(EAB)of 4.2 GHz(8.2-12.4 GHz)at a thickness of 3.4 mm and the minimum reflection loss(RL min)of-57.20 dB.The ultra-broad EAB of 12.62 GHz(5.38-18 GHz)is obtained by simulation through periodic structure design-ing.The RL of the metamaterials was also measured using an arch testing method at a frequency range of 2-18 GHz and an EAB of 11.52 GHz(6.48-18 GHz)is obtained.The excellent absorption is attributed to the BN layer that limits the electrical conduction of the ceramic composites while retaining the high loss of CNTs.The introduction of BN@CNTs causes the refinement of SiC grains,which provides plenty of interfaces and enhances the interface polarization loss.This work successfully solves the problem that PDCs pyrolyzed at elevated temperatures cannot be used as EMW absorption materials by applying BN coating on CNTs served as absorbers for PDC-SiC.The results of this work greatly broaden the application scope of the PDC systems for EMW absorption.

Electromagnetic interference shielding properties of polymer derived SiC-Si3N4 composite ceramics

SiC-Si3N4 composite ceramics are successfully fabricated by pyrolysis of ferrocene-modified polycarbosilane(PCS) mixed with inert filler Si3N4 powders, followed by thermal treatment from 1100℃ to 1400℃ in Ar atmosphere. The porosity of SiC-Si3N4 ceramics decreases to 6.4% due to the addition of inert filler Si3N4. And the content and crystallization degree of free carbon and SiC derived from PCS are improved simultaneously with the increase of thermal treatment temperature. Finally, the free carbon and SiC interconnect, forming the conductive network. As a result, the electromagnetic interference(EMI) shielding performance of the as-prepared ceramic annealed at 1400℃ reaches up to 36 d B, meaning more than99.9% of EM energy is shielded. The low porosity and high EMI shielding performance enable SiC-Si3N4 composite ceramics to be a promising electromagnetic shielding and structural material.

Stress-rupture measurements of cast magnesium strengthened by in-situ production of ceramic particles

We have introduced a polymer precursor into molten magnesium and then in-situ pyrolyzed to produce castings of metal matrix composites(P-MMCs)containing silicon-carbonitride(SiCNO)ceramic particles.Stress-rupture measurements of as-cast P-MMCs was performed at 350 ℃(0.69TM)to 450 ℃(0.78TM)under dead load condition corresponding to tensile stress of 2.5 MPa to 20 MPa.The time-to-fracture data were analyzed using the classical Monkman–Grant equation.The time-to-fracture is thermally activated and follows a power-law stress exponent exhibiting dislocation creep.Fractography analysis revealed that while pure magnesium appears to fracture by dislocation slip,the P-MMCs fail from the nucleation and growth of voids at the grain boundaries.

Moisture-proof and Enhanced Effect of Inorganic Coating on Porous Si_3N_4 Ceramic

Inorganic coating was fabricated on the surface of the porous Si3N4 ceramic by polymer derived（PD） and spraying technology, via using vinyl-polysilazane（PSN-1） as a preceramic polymer and Si3N4 and lithium aluminosilicate（LAS） powders as fillers. The phase and microstructure of the coatings were analyzed by X-ray diffraction（XRD） analysis and scanning electron microscopy（SEM）, respectively. The effect of the coatings on mechanical property and humidity resistance of the porous Si3N4 ceramic was investigated. The experimental results showed that we successfully fabricated the uniform and dense coating which preferably combined with the substrate upon the addition of fillers. The bending strength of the porous Si3N4 ceramic sprayed the coating increased by more than 18%, and the surface hardness increased by 1.7 times. The apparent porosity of the materials reduced by an average of 97.7%, and water absorption was below 0.5%. Therefore, the prepared coating with preferable density had an obviously moisture-proof and enhanced effect on the porous Si3N4 ceramic.