Polymer-based composite was investigated by embedding calcium copper titanate(CaCu_3Ti_4O_(12); CCTO) fillers into polytetrafluoroethylene(PTFE) matrix. The dielectric performances of the composite were investigated w...Polymer-based composite was investigated by embedding calcium copper titanate(CaCu_3Ti_4O_(12); CCTO) fillers into polytetrafluoroethylene(PTFE) matrix. The dielectric performances of the composite were investigated within the frequency range from 100 Hz to 1 MHz. It is indicated that dielectric permittivity(ε) and dielectric loss(tanδ) increase gradually as the filler content increases. Dielectric permittivity for the composite with 50 vol% CCTO filler loading is 33.5, approximately 16 times higher than that of pure PTFE(ε = 2.1) at 100 Hz. As the frequency increases, the dielectric loss decreases rapidly and reaches stability, and then remains low when the frequency rises to 1 MHz. The values for dielectric permittivity and dielectric loss in the microwave frequency(8-13 GHz) are lower than that in low frequency of 10 kHz for the composites because of different polarization modes. Several theoretical models were implemented to compare the experimental results with the theoretical calculations and the modified Lichtenecker equation was found to fit the best.展开更多
Composites based on ultradispersed polytetrafluoroethylene and intercalated graphite oxide compounds with dodecahydro-closo-dodecaborates and methods of their fabrication have been developed. The fabricated composites...Composites based on ultradispersed polytetrafluoroethylene and intercalated graphite oxide compounds with dodecahydro-closo-dodecaborates and methods of their fabrication have been developed. The fabricated composites have been characterized using XRD analysis, and optical microscopy. These composites are distinguished with completeness of their combustion, since the combustion products comprise gaseous boron fluorine-containing compounds of boron, boron trifluoride (BF3), and boron oxyfluoride ((BOF)3). Besides, these composites are characterized with increased energy capacity as compared to purely oxygen-containing compounds, since the heat of formation of boron fluorine-containing compounds is higher than that of boron oxide. Introduction of ultradispersed polytetrafluoroethylene imparts composites with hydrophobicity, thus improving their functioning properties.展开更多
Rare earths were used to modify the surface of glass fiber in order to enhance the interfacial adhesion and improve the tribolngical properties of GF / PTFE composites . Three surface modifiers, a coupling agent, rar...Rare earths were used to modify the surface of glass fiber in order to enhance the interfacial adhesion and improve the tribolngical properties of GF / PTFE composites . Three surface modifiers, a coupling agent, rare earths, and a mixture of coupling agent and rare earths, were investigated. It is found that the tensile properties of rare earths modified GF / PTFE composites were improved considerably under the same experimental conditions. The PTFE composites, filled with rare earths modified glass fibers, exhibited the lowest friction coefficient and the highest wear resistance under both dry friction and oil-dropped lubrication conditions. In addition, rare earths modified GF/ PTFE composites showed the highest wear resistance under reciprocating impact load. The worn surfaces observation shows that rare earth elements modifier are superior to coupling agent modifier and the mixture of coupling agent and rare earths in promoting interfacial adhesion between the glass fiber and PTFE, accordingly improve tribological properties of GF / TFE composites due to their outstanding chemical activity.展开更多
Composites based on ultradispersed polytetrafluoroethylene and chitosan salts (nitrate, perchlorate and dodecahydro-closo-dodecaborate) and methods of their fabrication have been developed. For this purpose, the ultra...Composites based on ultradispersed polytetrafluoroethylene and chitosan salts (nitrate, perchlorate and dodecahydro-closo-dodecaborate) and methods of their fabrication have been developed. For this purpose, the ultrasonic effect on the mixture of the aqueous gels of chitosan salts with dry UPTHE or UPTFE ethanol dispersion with propeller agitators. Introduction of ultradispersed polytetrafluoroethylene improving their functioning properties, namely high combustion efficiency and resistance to air moisture.展开更多
As a typical energetic composite,polytetrafluoroethylene(PTFE)/aluminum(Al)has been widely applied in explosives,pyrotechnics,and propellants due to its ultra-high energy density and intense exothermic reaction.In thi...As a typical energetic composite,polytetrafluoroethylene(PTFE)/aluminum(Al)has been widely applied in explosives,pyrotechnics,and propellants due to its ultra-high energy density and intense exothermic reaction.In this work,the radial gradient(RG)structure of PTFE/Al cylinders with three different PTFE morphologies(200 nm and 5μm particles and 5μm fiber)and content changes are prepared by 3D printing technology.The effect of radial gradient structure on the pressure output of PTFE/Al has been studied.Compared with the morphology change of PTFE,the change of component content in the gradient structure has an obvious effect on the pressure output of the PTFE/Al cylinder.Furthermore,the relationships of the morphology,content of PTFE and the combustion reaction of the PTFE/Al cylinder reveal that the cylinder shows a more complex flame propagation process than others.These results could provide a strategy to improve the combustion and pressure output of PTFE/Al.展开更多
Carbon fibers （CF） were surface treated with air-oxidation and rare earths （RE）, respectively. The effect of RE surface treatment on tensile strength and tribological properties of CF reinforced polytetrafluoroeth...Carbon fibers （CF） were surface treated with air-oxidation and rare earths （RE）, respectively. The effect of RE surface treatment on tensile strength and tribological properties of CF reinforced polytetrafluoroethylene （PTFE） composites was invest/gated. Experimental results revealed that RE was superior to air ox/dation in improving the tensile strength, elongation, and the tensile modulus of CF reinforced PTFE （CF/PTFE） composite. Compared to the untreated and air-oxidated CF/PTFE composite, the RE treated composite had the lowest friction coefficient and specific wear rate under a given applied load and reciprocating sliding frequency. The RE treatment effectively improved the interfacial adhesion between CF and PTFE. With strong interfacial coupling, the carbon fibers carried most of the load, and direct contact and adhesion between PTFE and the counterpart were reduced, accordingly the friction and wear properties of the composite were improved.展开更多
The existing research of the woven fabric self-lubricating liner mainly focus on the tribological performance improvements and the service life raised by changing different fiber type combinations, adding additive mod...The existing research of the woven fabric self-lubricating liner mainly focus on the tribological performance improvements and the service life raised by changing different fiber type combinations, adding additive modification, and performing fiber surface modification. As fabric composites, the weave structures play an important role in the mechanical and tribological performances of the liners. However, hardly any literature is available on the friction and wear behavior of such composites with different weave structures. In this paper, three weave structures （plain, twill 1/3 and satin 8/5） of hybrid Kevlar/PTFE fabric composites are selected and pin-on-flat linear reciprocating wear studies are done on a CETR tester under different pressures and different frequencies. The relationship between the tensile strength and the wear performance are studied. The morphologies of the worn surfaces under the typical test conditions are analyzed by means of scanning electron microscopy （SEM）. The analysis results show that at 10 MPa, satin 8/5 performs the best in friction-reduction and antiwear performance, and plain is the worst. At 30 MPa, however, the antiwear performance is reversed and satin 8/5 does not even complete the 2 h wear test at 16 Hz. There is no clear evidence proving that the tensile strength has an influence on the wear performance. So the different tribological performance of the three weave structures of fabric composites may be attributed to the different PTFE proportions in the fabric surface and the different wear mechanisms. The fabric composites are divided into three regions： the lubrication region, the reinforced region and the bonding region. The major mechanisms are fatigue wear and the shear effects of the friction force in the lubrication region. In the reinforced region fiber-matrix de-bonding and fiber breakage are involved. The proposed research proposes a regional wear model and further indicates the wear process and the wear mechanism of fabric composites.展开更多
The sealing rings are one of the most important components as the sealing devices in the wet clutch unit of a heavy vehicle. The sealing ring, made from PTFE composites, was subjected to serious wear on the sealing su...The sealing rings are one of the most important components as the sealing devices in the wet clutch unit of a heavy vehicle. The sealing ring, made from PTFE composites, was subjected to serious wear on the sealing surface, but the mating metal surface only had slight abrasion. A specialized test rig was designed for wear research and failure analysis of the sealing ring. The composition analyses of the ring material, working conditions and wear surface characteristics by visual inspection and tribological properties as well as microscopic analysis with scanning electron microscope was performed to determine the wear mechanism and failure causes. Results revealed that the wear of PTFE composites was characterized by abrasion and adhesion after a certain duration testing, and the wear mechanism changed to thermal fatigue and abrasive wear in the stage of intense wear. The thermal deformation and fatigue were primarily responsible for the rapid wear of the PTFE composites for the sealing rings.展开更多
TiO2 filled polytetrafluoroethylene (PTFE) composite were fabricated for microwave circuit applications. PTFE/TiO2 composites were prepared by cold pressing and hot treating. The particle size of TiO2 varied from 5 μ...TiO2 filled polytetrafluoroethylene (PTFE) composite were fabricated for microwave circuit applications. PTFE/TiO2 composites were prepared by cold pressing and hot treating. The particle size of TiO2 varied from 5 μm to 11 μm.TiO2 powders with different sizes were prepared by the solid state ceramic route. The effects of TiO2 particle size on the microstructure, density, moisture absorption, thermal conductivity and microwave dielectric properties of PTFE/TiO2 composites were investigated. The density showed an increasing trend as the TiO2 particle size increased, while the dielectric loss (tanδ) and moisture absorption decreased with the increase of TiO2 particle size. The dielectric constant (εr) and thermal conductivity (λ) decreased up to D50 = 6.5 μm and then sharply increased. Good properties with values of εr = 6.8, tanδ = 0.0012 and λ = 0.533 W?m?1?K?1 were obtained in PTFE/TiO2 composites when the particle size of TiO2 was 11 μm.展开更多
Electroless nickel (copper)-phosphorus-silicon carbide (SiC)-polytetrafluoroethylene (PTFE) composite coatings were prepared by adding SiC and PTFE into electroless nickel (copper)-phosphorus alloy baths. The effects ...Electroless nickel (copper)-phosphorus-silicon carbide (SiC)-polytetrafluoroethylene (PTFE) composite coatings were prepared by adding SiC and PTFE into electroless nickel (copper)-phosphorus alloy baths. The effects of addition of SiC and PTFE on depositing rate, microhardness, wear resistance and anti-friction of the resulted composite coatings were studied. The results indicated that electroless nickel (copper)-phosphorus alloy coatings were greatly improved in depositing rate, microhardness, wear resistance and antifriction by co-deposited proper amount of SiC and PTFE.展开更多
Two kinds of metal-PTFE multilayer composites, which were composed of a steel backing, a middle layer of sintered porous bronze and a surface layer of polytetrafluoroethylene（PTFE） filled by carbon nanotubes（CNTs）...Two kinds of metal-PTFE multilayer composites, which were composed of a steel backing, a middle layer of sintered porous bronze and a surface layer of polytetrafluoroethylene（PTFE） filled by carbon nanotubes（CNTs） or not, were prepared. The wear properties of metal-PTFE multilayer composites oscillating against 45 carbon steel under dry condition were evaluated on an oscillating wear tester, and the effect of CNTs on wear behaviour of metal-PTFE multilayer composites was studied. The results showed that the worn surface of metal-PTFE multilayer composites was characterized by adhesive wear, abrasive wear and fatigue wear. The CNTs greatly increased the adhesion strength of PTFE in the metal-PTFE composites and thereby greatly reduced puck, ploughing, and fatigue failure of PTFE during wearing. The PTFE filled with CNTs prevented direct contact between the mating surfaces and served as fine self-lubricating film, in which the oscillating wear mechanism of the composites was changed to a slightly adhesive wear. Therefore, the CNTs significantly decreased the weight loss and obviously increased the wear resistance of metal-PTFE multilayer composites.展开更多
In this work, the polytetrafluoroethylene (PTFE)-based composite substrates were manufactured by mixing, calendering, hot-pressing sintering. The composition of all the samples was PTFE, SiO2 and chopped E-glass fiber...In this work, the polytetrafluoroethylene (PTFE)-based composite substrates were manufactured by mixing, calendering, hot-pressing sintering. The composition of all the samples was PTFE, SiO2 and chopped E-glass fibers. The effects of content of E-glass fibers on the properties of the SiO2 filled PTFE composites were investigated, including density, water absorption, dielectric properties (εr, tanδ), coefficient of thermal expansion (CTE) and temperature coefficient of dielectric constant (τε). The compositions of inorganic materials mixture are (62 ? x) % SiO2 + x % E-glass fiber (x: mass ratio to composites, x = 0, 1, 1.5, 2, 2.5, 3). The results show that as the content of E-glass fibers is 2.5 wt.%, this composite obtains optimal properties, including excellent dielectric properties (εr^2.9123, tanδ~0.0011), acceptable water absorption of 0.075%, temperature coefficient of dielectric constant of 10 ppm/?C and coefficient of thermal expansion of 15.87 ppm/?C.展开更多
基金Funded by the National Natural Science Foundation of China(No.61172004)the Fundamental Research Funds for the Central Universities(No.2017KFYXJJ022)
文摘Polymer-based composite was investigated by embedding calcium copper titanate(CaCu_3Ti_4O_(12); CCTO) fillers into polytetrafluoroethylene(PTFE) matrix. The dielectric performances of the composite were investigated within the frequency range from 100 Hz to 1 MHz. It is indicated that dielectric permittivity(ε) and dielectric loss(tanδ) increase gradually as the filler content increases. Dielectric permittivity for the composite with 50 vol% CCTO filler loading is 33.5, approximately 16 times higher than that of pure PTFE(ε = 2.1) at 100 Hz. As the frequency increases, the dielectric loss decreases rapidly and reaches stability, and then remains low when the frequency rises to 1 MHz. The values for dielectric permittivity and dielectric loss in the microwave frequency(8-13 GHz) are lower than that in low frequency of 10 kHz for the composites because of different polarization modes. Several theoretical models were implemented to compare the experimental results with the theoretical calculations and the modified Lichtenecker equation was found to fit the best.
文摘Composites based on ultradispersed polytetrafluoroethylene and intercalated graphite oxide compounds with dodecahydro-closo-dodecaborates and methods of their fabrication have been developed. The fabricated composites have been characterized using XRD analysis, and optical microscopy. These composites are distinguished with completeness of their combustion, since the combustion products comprise gaseous boron fluorine-containing compounds of boron, boron trifluoride (BF3), and boron oxyfluoride ((BOF)3). Besides, these composites are characterized with increased energy capacity as compared to purely oxygen-containing compounds, since the heat of formation of boron fluorine-containing compounds is higher than that of boron oxide. Introduction of ultradispersed polytetrafluoroethylene imparts composites with hydrophobicity, thus improving their functioning properties.
文摘Rare earths were used to modify the surface of glass fiber in order to enhance the interfacial adhesion and improve the tribolngical properties of GF / PTFE composites . Three surface modifiers, a coupling agent, rare earths, and a mixture of coupling agent and rare earths, were investigated. It is found that the tensile properties of rare earths modified GF / PTFE composites were improved considerably under the same experimental conditions. The PTFE composites, filled with rare earths modified glass fibers, exhibited the lowest friction coefficient and the highest wear resistance under both dry friction and oil-dropped lubrication conditions. In addition, rare earths modified GF/ PTFE composites showed the highest wear resistance under reciprocating impact load. The worn surfaces observation shows that rare earth elements modifier are superior to coupling agent modifier and the mixture of coupling agent and rare earths in promoting interfacial adhesion between the glass fiber and PTFE, accordingly improve tribological properties of GF / TFE composites due to their outstanding chemical activity.
文摘Composites based on ultradispersed polytetrafluoroethylene and chitosan salts (nitrate, perchlorate and dodecahydro-closo-dodecaborate) and methods of their fabrication have been developed. For this purpose, the ultrasonic effect on the mixture of the aqueous gels of chitosan salts with dry UPTHE or UPTFE ethanol dispersion with propeller agitators. Introduction of ultradispersed polytetrafluoroethylene improving their functioning properties, namely high combustion efficiency and resistance to air moisture.
基金supported by the National Natural Science Foundation of China(Grant Nos.11872341 and 22075261)。
文摘As a typical energetic composite,polytetrafluoroethylene(PTFE)/aluminum(Al)has been widely applied in explosives,pyrotechnics,and propellants due to its ultra-high energy density and intense exothermic reaction.In this work,the radial gradient(RG)structure of PTFE/Al cylinders with three different PTFE morphologies(200 nm and 5μm particles and 5μm fiber)and content changes are prepared by 3D printing technology.The effect of radial gradient structure on the pressure output of PTFE/Al has been studied.Compared with the morphology change of PTFE,the change of component content in the gradient structure has an obvious effect on the pressure output of the PTFE/Al cylinder.Furthermore,the relationships of the morphology,content of PTFE and the combustion reaction of the PTFE/Al cylinder reveal that the cylinder shows a more complex flame propagation process than others.These results could provide a strategy to improve the combustion and pressure output of PTFE/Al.
基金Project supported by the National Natural Science Foundation of China (50275093)
文摘Carbon fibers （CF） were surface treated with air-oxidation and rare earths （RE）, respectively. The effect of RE surface treatment on tensile strength and tribological properties of CF reinforced polytetrafluoroethylene （PTFE） composites was invest/gated. Experimental results revealed that RE was superior to air ox/dation in improving the tensile strength, elongation, and the tensile modulus of CF reinforced PTFE （CF/PTFE） composite. Compared to the untreated and air-oxidated CF/PTFE composite, the RE treated composite had the lowest friction coefficient and specific wear rate under a given applied load and reciprocating sliding frequency. The RE treatment effectively improved the interfacial adhesion between CF and PTFE. With strong interfacial coupling, the carbon fibers carried most of the load, and direct contact and adhesion between PTFE and the counterpart were reduced, accordingly the friction and wear properties of the composite were improved.
基金supported by National Defense Foundation of China
文摘The existing research of the woven fabric self-lubricating liner mainly focus on the tribological performance improvements and the service life raised by changing different fiber type combinations, adding additive modification, and performing fiber surface modification. As fabric composites, the weave structures play an important role in the mechanical and tribological performances of the liners. However, hardly any literature is available on the friction and wear behavior of such composites with different weave structures. In this paper, three weave structures （plain, twill 1/3 and satin 8/5） of hybrid Kevlar/PTFE fabric composites are selected and pin-on-flat linear reciprocating wear studies are done on a CETR tester under different pressures and different frequencies. The relationship between the tensile strength and the wear performance are studied. The morphologies of the worn surfaces under the typical test conditions are analyzed by means of scanning electron microscopy （SEM）. The analysis results show that at 10 MPa, satin 8/5 performs the best in friction-reduction and antiwear performance, and plain is the worst. At 30 MPa, however, the antiwear performance is reversed and satin 8/5 does not even complete the 2 h wear test at 16 Hz. There is no clear evidence proving that the tensile strength has an influence on the wear performance. So the different tribological performance of the three weave structures of fabric composites may be attributed to the different PTFE proportions in the fabric surface and the different wear mechanisms. The fabric composites are divided into three regions： the lubrication region, the reinforced region and the bonding region. The major mechanisms are fatigue wear and the shear effects of the friction force in the lubrication region. In the reinforced region fiber-matrix de-bonding and fiber breakage are involved. The proposed research proposes a regional wear model and further indicates the wear process and the wear mechanism of fabric composites.
基金Funded by the National Natural Science Foundation of China(Nos.51005104, 51105288)Jiangsu Province Basic Research Program(Natural Science Foundation) (No.BK2011477)+1 种基金China Postdoctoral Science Foundation(No.20110491355)Young Excellent Teachers Training Project of Jiangsu University
文摘The sealing rings are one of the most important components as the sealing devices in the wet clutch unit of a heavy vehicle. The sealing ring, made from PTFE composites, was subjected to serious wear on the sealing surface, but the mating metal surface only had slight abrasion. A specialized test rig was designed for wear research and failure analysis of the sealing ring. The composition analyses of the ring material, working conditions and wear surface characteristics by visual inspection and tribological properties as well as microscopic analysis with scanning electron microscope was performed to determine the wear mechanism and failure causes. Results revealed that the wear of PTFE composites was characterized by abrasion and adhesion after a certain duration testing, and the wear mechanism changed to thermal fatigue and abrasive wear in the stage of intense wear. The thermal deformation and fatigue were primarily responsible for the rapid wear of the PTFE composites for the sealing rings.
文摘TiO2 filled polytetrafluoroethylene (PTFE) composite were fabricated for microwave circuit applications. PTFE/TiO2 composites were prepared by cold pressing and hot treating. The particle size of TiO2 varied from 5 μm to 11 μm.TiO2 powders with different sizes were prepared by the solid state ceramic route. The effects of TiO2 particle size on the microstructure, density, moisture absorption, thermal conductivity and microwave dielectric properties of PTFE/TiO2 composites were investigated. The density showed an increasing trend as the TiO2 particle size increased, while the dielectric loss (tanδ) and moisture absorption decreased with the increase of TiO2 particle size. The dielectric constant (εr) and thermal conductivity (λ) decreased up to D50 = 6.5 μm and then sharply increased. Good properties with values of εr = 6.8, tanδ = 0.0012 and λ = 0.533 W?m?1?K?1 were obtained in PTFE/TiO2 composites when the particle size of TiO2 was 11 μm.
文摘Electroless nickel (copper)-phosphorus-silicon carbide (SiC)-polytetrafluoroethylene (PTFE) composite coatings were prepared by adding SiC and PTFE into electroless nickel (copper)-phosphorus alloy baths. The effects of addition of SiC and PTFE on depositing rate, microhardness, wear resistance and anti-friction of the resulted composite coatings were studied. The results indicated that electroless nickel (copper)-phosphorus alloy coatings were greatly improved in depositing rate, microhardness, wear resistance and antifriction by co-deposited proper amount of SiC and PTFE.
基金Funded by the National Natural Science Foundation of China(No.11272117)
文摘Two kinds of metal-PTFE multilayer composites, which were composed of a steel backing, a middle layer of sintered porous bronze and a surface layer of polytetrafluoroethylene（PTFE） filled by carbon nanotubes（CNTs） or not, were prepared. The wear properties of metal-PTFE multilayer composites oscillating against 45 carbon steel under dry condition were evaluated on an oscillating wear tester, and the effect of CNTs on wear behaviour of metal-PTFE multilayer composites was studied. The results showed that the worn surface of metal-PTFE multilayer composites was characterized by adhesive wear, abrasive wear and fatigue wear. The CNTs greatly increased the adhesion strength of PTFE in the metal-PTFE composites and thereby greatly reduced puck, ploughing, and fatigue failure of PTFE during wearing. The PTFE filled with CNTs prevented direct contact between the mating surfaces and served as fine self-lubricating film, in which the oscillating wear mechanism of the composites was changed to a slightly adhesive wear. Therefore, the CNTs significantly decreased the weight loss and obviously increased the wear resistance of metal-PTFE multilayer composites.
文摘In this work, the polytetrafluoroethylene (PTFE)-based composite substrates were manufactured by mixing, calendering, hot-pressing sintering. The composition of all the samples was PTFE, SiO2 and chopped E-glass fibers. The effects of content of E-glass fibers on the properties of the SiO2 filled PTFE composites were investigated, including density, water absorption, dielectric properties (εr, tanδ), coefficient of thermal expansion (CTE) and temperature coefficient of dielectric constant (τε). The compositions of inorganic materials mixture are (62 ? x) % SiO2 + x % E-glass fiber (x: mass ratio to composites, x = 0, 1, 1.5, 2, 2.5, 3). The results show that as the content of E-glass fibers is 2.5 wt.%, this composite obtains optimal properties, including excellent dielectric properties (εr^2.9123, tanδ~0.0011), acceptable water absorption of 0.075%, temperature coefficient of dielectric constant of 10 ppm/?C and coefficient of thermal expansion of 15.87 ppm/?C.
