In this study,the effect of sintering temperature and the addition of kaolin,a sintering agent,on the microscopic,phase,and mechanical properties of ceramics were investigated using secondary aluminum dross(SAD)as the...In this study,the effect of sintering temperature and the addition of kaolin,a sintering agent,on the microscopic,phase,and mechanical properties of ceramics were investigated using secondary aluminum dross(SAD)as the main component in the manufacturing of ceramics.The basic phases of the ceramics were Al_(2)O_(3),MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2)without the addition of kaolin.The diffraction peaks of MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2)kept decreasing while those of Al_(2)O_(3)kept increasing with an increase in temperature.In addition,the increase in temperature promoted the growth of the grains.The grains were uniform in size and regular in distribution,with a shrinkage of 2.2%,porosity of 72.5%,bulk density of 1.076 g/cm^(3),and compressive strength of 1.12 MPa.When the sintering temperature was 1450°C,the basic phases of the ceramic after the addition of kaolin were Al_(2)O_(3),MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2).With the increase of kaolin,the diffraction peaks of NaAl_(11)O_(17)and SiO_(2)decreased until they disappeared,while the diffraction peaks of Al_(2)O_(3)increased significantly.When kaolin was added at 30 wt.%,the ceramics obtained had shrinkage of 18%,a porosity of 47.26%,a bulk density of 1.965 g/cm^(3),and compressive strength of 31.9 MPa.Cracks existed inside the ceramics without the addition of kaolin,while the addition of kaolin significantly changed this defect.It is shown that SAD can obtain porous ceramics with good properties at a sintering temperature of 1450°C and a kaolin addition of 30 wt.%.展开更多
A hybrid system combined with a non-contact membrane and bubbling absorption is proposed to capture CO_(2) from flue gas.The non-contact way of membrane and liquid absorbent effectively avoids the reduction of gas dif...A hybrid system combined with a non-contact membrane and bubbling absorption is proposed to capture CO_(2) from flue gas.The non-contact way of membrane and liquid absorbent effectively avoids the reduction of gas diffusion flux through the membrane.High-porosity ceramic membranes in hybrid systems are used for gas-solid separation in fuel gas treatment.Due to the high content of H_(2)O and cement dust in the flue gas of the cement plant,the membrane is hydrophobically modified by polytetrafluoroethylene(PTFE)to improve its anti-water,anti-fouling,and self-cleaning performances.The results show that the diffusion flux of CO_(2) through the membrane is still higher than 7.0×10^(−3) mol/m^(2)s(20%CO_(2) concentration)even under the influence of water and cement dust.In addition,slaked lime selected as the absorbent is cheap and the product after bubbling absorption is nano-scale light calcium carbonate.To sum up,the hybrid system combining non-contact membrane and bubbling absorption is expected to be used to capture carbon dioxide from the flue gas of the cement plant.展开更多
With the rapid industrialization and urbanization,the demand for air quality management is more and more urgent.High temperature dust filtration is one important environmental management technology.Porous ceramics are...With the rapid industrialization and urbanization,the demand for air quality management is more and more urgent.High temperature dust filtration is one important environmental management technology.Porous ceramics are used as filter materials in the field of high-temperature dust filtration because of their unique advantages such as high filtration efficiency,as well as high temperature stability,particle loss resistance,corrosion resistance and durability.This paper mainly introduced several common preparation techniques of porous ceramics,including the traditional organic foam impregnation method,foaming method,in-situ combustion method,pore-forming method and other new methods such as the template method,gel injection molding method,freeze-drying method,multi-component co-precipitation method and hydrogel method.The principle,advantages and disadvantages of these preparation technologies and their research status were described.The application of these technologies in the field of high temperature dust filtration was briefly reviewed.Finally,the application prospect of the porous ceramics in the field of high temperature dust filtration was prospected.展开更多
Diatomite-based porous ceramics were adopted as carriers to immobilize nano-TiO2 via a hydrolysis-deposition technique. The thermal degradation of as-prepared composites was investigated using thermogravimetric-differ...Diatomite-based porous ceramics were adopted as carriers to immobilize nano-TiO2 via a hydrolysis-deposition technique. The thermal degradation of as-prepared composites was investigated using thermogravimetric-differential thermal analysis, and the phase and microstructure were characterized by X-ray diffraction, Fourier transform infrared spectroscopy, and transmission electron microscopy. The results indicated that the carriers were encapsulated by nano-TiO2 with a thickness of 300-450 nm. The main crystalline phase of TiO2 calcined at 650~C was anatase, and the average grain size was 8.3 nm. The FT-IR absorption bands at 955.38 cm1 suggested that new chemical bonds among Ti, O, and Si had formed in the composites. The photocatalytic (PC) activity of the composites was investigated un- der UV irradiation. Furthermore, the photodegradation kinetics of formaldehyde was investigated using the composites as the cores of an air cleaner. A kinetics study showed that the reaction rate constants of the gas-phase PC reaction of formaldehyde were k = 0.576 mg'm3·min^-1 and K = 0.048 m3/mg.展开更多
Porous ceramics were prepared from kaolinite gangue and Al(OH)3 with double addition of MgCO3 and CaCO3 by the pore-forming in-situ technique.The characterizations of porous ceramics were investigated by X-ray diffr...Porous ceramics were prepared from kaolinite gangue and Al(OH)3 with double addition of MgCO3 and CaCO3 by the pore-forming in-situ technique.The characterizations of porous ceramics were investigated by X-ray diffractometry,scanning electron microscopy,and mercury porosimetry measurements,etc.It is found that although the decomposition of MgCO3 and CaCO3 has little contribution to the porosity,the double addition of MgCO3 and CaCO3 strongly affects the formation of liquid phase,and then changes the phase compositions,pore characterization,and strength.The appropriate mode is the sample containing 1.17wt% MgCO3 and 1.17wt% CaCO3,which has high apparent porosity(41.0%),high crushing strength(53.5 MPa),high mullite content(76wt%),and small average pore size(3.24 μm).展开更多
A new approach in combination of the effective medium theory with the equivalent unit in numerical simulation was developed to study the effective thermal conductivity of porous ceramics. The finite element method was...A new approach in combination of the effective medium theory with the equivalent unit in numerical simulation was developed to study the effective thermal conductivity of porous ceramics. The finite element method was used to simulate the heat transfer process which enables to acquire accurate results through highly complicated modeling and intensive computation. An alternative approach to mesh the material into small cells was also presented. The effective medium theory accounts for the effective thermal conductivity of cells while the equivalent unit is subsequently applied in numerical simulation to analyze the effective thermal conductivity of the porous ceramics. A new expression for the effective thermal conductivity, allowing for some structure factors such as volume fraction of pores and thermal conductivity, was put forward, and the results of its application was proved to be close to those of the mathematical simulation.展开更多
The large-scale accumulation and pollution of solid mining waste is an urgent issue.Coal gangue is a prominent type of solid waste,and shows promise for use in high value-added products due to its content of many impo...The large-scale accumulation and pollution of solid mining waste is an urgent issue.Coal gangue is a prominent type of solid waste,and shows promise for use in high value-added products due to its content of many important compounds,including SiO_(2) and Al2O3.This study proposed the preparation of highly porous ceramics from coal gangue,coal slime,and coconut palm fibers.The ceramics were produced at a sintering temperature of 950℃ with a fiber content of 6 wt%,which led to the formation of porous ceramics with a porosity of 66.93%,volume density of 1.0329 g/cm^(3),compressive strength of 1.1025 MPa,and thermal conductivity is 0.3919 K(W/mk).A finite element model of the porous ceramics was established using the Abaqus module in ANSYS software,where the stress distribution and compressive strength were simulated.Further,the relationship between porosity and compressive strength was analyzed.The thermal properties of the porous ceramics were analyzed using the Fluent module,where the simulated changes in porosity under various sintering temperatures were consistent with the experimental data.The preparation of this highly porous ceramic from solid waste coal gangue shows promise for the minimizing the impact of waste gas and wastewater pollution in the future.展开更多
SiC porous ceramics were prepared at 1 400 ℃ for4 h with crystalline silicon cutting waste and activated carbon as main starting materials and NH4HCO3 as the pore-forming agent. Effects of NH4HCO3 additions( 0,20%,30...SiC porous ceramics were prepared at 1 400 ℃ for4 h with crystalline silicon cutting waste and activated carbon as main starting materials and NH4HCO3 as the pore-forming agent. Effects of NH4HCO3 additions( 0,20%,30%,40%,by mass) on the phase composition,microstructure,sintering properties,cold compressive strength and thermal shock resistance of as-prepared Si C porous ceramics were investigated. The results show that:( 1) addition of NH4HCO3 remarkably influences the apparent porosity and cold compressive strength of specimens. The apparent porosity achieves its maximum value( 63. 40%) when 40% NH4HCO3 is added,while the minimum cold compressive strength is 4. 77 MPa;( 2) the specimen with 40% NH4HCO3 has the best thermal shock resistance. The thermal cycling times between1 000 ℃ to room temperature reach 62;( 3) the addition of NH4HCO3 does not remarkably affect the phase composition of the specimens;( 4) the specimens include a large number of SiC particles and a small amount of SiC whiskers.展开更多
The nanotitanium dioxide (TiO2) photocatalytic and porous ceramic filtering technique is one of the advanced methods to effectively treat organic wastewater. The TiO2 sol doped with Fe^3+ ions was prepared by sol-g...The nanotitanium dioxide (TiO2) photocatalytic and porous ceramic filtering technique is one of the advanced methods to effectively treat organic wastewater. The TiO2 sol doped with Fe^3+ ions was prepared by sol-gel processing. The influences of the process conditions of coating nanophotocatalytic material- Fe^3+-TiO2 film on the surface of porous ceramic filter by dipping-lift method on the performance of porous ceramic filter were studied. The porous ceramic filters have two functions at the same time, filtration and photocatalytic degradation. The results of this study showed that the pH and viscosity of the sol, amount of Fe^3+ ions doped as well as the coating times greatly affect the quality of coating film, the performance parameters and the photocatalytic activity of the porous ceramic filter. When the pH of the sol is 3-4, the viscosity is about 6 mPa.S, the amount of doped Fe^3+ ions is about 2.0 g/L, the porous ceramic filter has been shown to have the best filtering performance and photocatalytic activity. In this condition, the porosity of porous ceramic is about 42.5%, the pore diameter is 8-10μm. The degradation of methyl-orange is 74.76% under lighting for 120 rain.展开更多
Corundum-mullite porous ceramics(CMPCs)were fabricated using fly ash and aluminum ash as the raw materials,adding different amounts of starch(0,10%,20%,and 30%,by mass)as the pore-forming agent,molding and firing at 1...Corundum-mullite porous ceramics(CMPCs)were fabricated using fly ash and aluminum ash as the raw materials,adding different amounts of starch(0,10%,20%,and 30%,by mass)as the pore-forming agent,molding and firing at 1200℃ for 1 h.The apparent porosity,the bulk density,the cold compressive strength,the thermal shock resistance and the thermal conductivity of the CMPCs were tested.The phase composition and the microstructure of the CMPCs were characterized by XRD and SEM.The effect of the starch addition on the properties of the CMPCs was studied.The results show that:(1)the CMPCs with high porosity can be successfully prepared by adding starch as the pore-forming agent and firing at 1200℃ for 1 h;(2)with the starch addition increasing,the porosity increases;the cold compressive strength and the number of the quenching cycles of the CMPCs decrease,but they remain at high levels;meanwhile,the thermal conductivity decreases;(3)generally,when adding 20 mass%starch,the CMPC has the apparent porosity of 48.6%,the cold compressive strength of 52.1 MPa,the quenching cycles of 5 and the thermal conductivity of 1.63 W·m-1·K-1 and 1.52 W·m-1·K-1,respectively,at 25℃ and 500℃,showing good performance.展开更多
Alow-cost porous ceramic support was prepared from low-grade palygorskite clay(LPGS) and silicon carbide(SiC)with vanadium pentoxide(V_(2) O_(5)) additives by a dry-press forming method and sintering.The effects of Si...Alow-cost porous ceramic support was prepared from low-grade palygorskite clay(LPGS) and silicon carbide(SiC)with vanadium pentoxide(V_(2) O_(5)) additives by a dry-press forming method and sintering.The effects of SiC-LPGS ratio,pressing pressure,carbon powder pore-forming agent and V_(2) O_(5) sintering additives on the microstructure and performance of the supports were investigated.The addition of an appropriate amount of SiC to the LPGS can prevent excessive shrinkage of the support during sintering,and increase the mechanical strength and open porosity of the supports.The presence of SiC(34.4%) led to increases in the open porosity and mechanical strength of 40.43% ± 0.21% and(17.76 ± 0.51) MPa,respectively,after sintering at 700℃ for 3 h.Because of its low melting point,V_(2) O_(5) can melt to liquid during sintering,which increases the mechanical strength of the supports and retains the porosity.Certainly,this can also encourage efficient use of the LPGS and avoid wasting resources.展开更多
SiC powder was rapidly synthesized in an induction furnace with crystalline silicon cutting waste and active carbon as raw materials,and then SiC porous ceramics were prepared at 1600 t for 4 h with carbon embedded us...SiC powder was rapidly synthesized in an induction furnace with crystalline silicon cutting waste and active carbon as raw materials,and then SiC porous ceramics were prepared at 1600 t for 4 h with carbon embedded using the powder as raw material,the starch and the graphite as pore-forming agents.Effects of additions of different pore-forming agents on the phase composition,microstructures,physical properties,and cold crushing strength of the porous ceramics were investigated.The results show that the main crystalline phases of the synthetic powder areα-S iC(6H-SiC)andβ-SiC(3C-SiC).The phase composition of the porous ceramics includesα-S iC(6H-SiC),β-SiC(3C-SiC),FeSi,quartz and Si2N20.The apparent porosity and closed porosity of the porous ceramics prepared by adding starch are higher,and the cold compressive strength of the porous ceramics added with graphite is higher.As increasing the additions of the starch,the apparent porosity,closed porosity and linear shrinkage ratio of the porous ceramics increase,and the bulk density decreases correspondingly.When 20 mass%starch is added,the apparent porosity,closed porosity,linear shrinkage ratio and cold compressive strength are 57.05%,2.03%,5.10%and 10.20 MPa,respectively.展开更多
Si3N4 porous ceramics were fabricated by a combined foam-gelcasting and catalytic nitridation method at 1473-1623 K using silicon powder as the starting material,hexadecyl trimethyl ammonium bromide(CTAB)as the foamin...Si3N4 porous ceramics were fabricated by a combined foam-gelcasting and catalytic nitridation method at 1473-1623 K using silicon powder as the starting material,hexadecyl trimethyl ammonium bromide(CTAB)as the foaming agent,and different amounts of micron Fe powder as the catalyst.The effects of the nitridation temperature and the Fe powder addition on the phase composition,the mechanical properties,and the microstructure of the samples were researched.The results show that when nitriding at 1573 K for 5 h and adding 1 mass%Fe powder(with respect to the Si powder),the sample has a high porosity and suitable mechanical properties:the porosity of 76.5%,the compressive strength of 16.2 MPa,and the specific strength of 22.7 MPa•cm3•g^-1.展开更多
The situation of porous ceramics prepared from industrial waste slag(fly ash,red mud,metallurgical slag,tailings,etc.)was summarized.It was pointed out that the preparation of porous ceramics from industrial waste sla...The situation of porous ceramics prepared from industrial waste slag(fly ash,red mud,metallurgical slag,tailings,etc.)was summarized.It was pointed out that the preparation of porous ceramics from industrial waste slag can bring long-term economic and social benefits.The development trend of secondary utilization of industrial waste slag was also prospected.展开更多
Significant energy saving effects can be made through the improvement of furnace refractories,especially the thermal insulation refractories. In this study,the preparation and the application of different alumina base...Significant energy saving effects can be made through the improvement of furnace refractories,especially the thermal insulation refractories. In this study,the preparation and the application of different alumina based porous ceramics were briefly introduced. Alumina based porous ceramics were prepared combined foaming method with gelcasting,sol- gel process or cement curing process. The influences of different preparation methods on the sintering shrinkage, porosity, phase composition, microstructure, compressive strength and thermal conductivity were discussed. Alumina based porous ceramics with relatively high strength and low thermal conductivity could be obtained through the above mentioned methods. Compared with the traditional lining materials,about 40% energy could be saved when they were used as the furnace wall.展开更多
An innovative approach has been developed to fabricate reticulated porous ceramics (RPCs) with uniform macrostruc-ture by using the polymeric sponge as the templates. In this approach, the coating process comprises of...An innovative approach has been developed to fabricate reticulated porous ceramics (RPCs) with uniform macrostruc-ture by using the polymeric sponge as the templates. In this approach, the coating process comprises of two stages. In the first stage, the thicker slurry was used to coat: uniformly the sponge substrate. The green body was preheated to produce a reticulated preform with enough handling strength after the sponge was burned out. In the second stage, the thinner slurry was used to coat uniformly the preform. The population of the microscopic and macroscopic flaws in the structure is reduced significantly by recoating process. A few filled cells and cell faces occur in the fabrication and the struts were thickened. A statistical evaluation by means of Weibull statistics was carried out on the bend strength data of RPCs, which were prepared by the traditional approach and innovative approach, respectively. The result shows that the mechanical reliability of RPCs is improved by the innovative approach. This innovative approach is very simple and controlled easily, and will open up new technological applications for RPCs.展开更多
The primary impregnation slurry was prepared using active alumina(56.25 mass%),kaolin(15 mass%),zirconia(3.75 mass%),deionized water(25 mass%),and extra adding FS(0.2 mass%)and CMC(0.4 mass%).The effects of the active...The primary impregnation slurry was prepared using active alumina(56.25 mass%),kaolin(15 mass%),zirconia(3.75 mass%),deionized water(25 mass%),and extra adding FS(0.2 mass%)and CMC(0.4 mass%).The effects of the active alumina particle size(d50=5.043,2.934,and 1.629μm)on the rheology and the thixotropy of the slurry were researched.It was found that the bimodal activeα-Al2O3(AMA-10)with d50=1.629μm was optimum.The secondary impregnation slurry was prepared using AMA-10,kaolin and zirconia as the main raw materials.Then the alumina-based reticulated porous ceramics were fabricated by the organic foam impregnation method combined with a secondary vacuum impregnation process.The influence of the AMA-10 content on the properties of the ceramics was studied.The residual stress of the specimens was analyzed by finite element analysis.The results show that the smaller alumina particle size and multimodal distribution are beneficial to the thixotropy of the primary impregnation slurry.The secondary vacuum impregnation technique can significantly improve the mechanical properties,the thermal shock resistance and the residual strength of the alumina-based reticulated porous ceramics.With the decrease of alumina content in the secondary impregnation slurry,the residual stress of the external layer of ceramic reinforcement gradually changes from tensile stress to compressive stress,which effectively inhibits the expansion of the surface crack,and remarkably improves the crushing strength retention ratio of alumina reticulated porous ceramics.展开更多
In order to fabricate porous ceramics with good properties and proper production cost,SiC-Al2 O3 porous ceramics were prepared at 1 450 ℃ for 2 h from the powders of commercial silicon carbide and white fused corundu...In order to fabricate porous ceramics with good properties and proper production cost,SiC-Al2 O3 porous ceramics were prepared at 1 450 ℃ for 2 h from the powders of commercial silicon carbide and white fused corundum via a polymeric replication method. Effects of the mass ratio of SiC powder to white fused corundum powder( 1 ∶ 3,1 ∶ 1 and 3 ∶ 1) on the appearance,phase composition,sintering properties and thermal shock resistance were investigated. The research results indicate that the as-prepared Si C-Al2 O3 porous ceramics have uniform pores,and their linear shrinkage ratio,apparent porosity and bulk density reach 4. 70%,67. 17%and 0. 83 g·cm-3,respectively. The thermal shock cycles from 1 400 ℃ to room temperature reach 23 including 15 cycles in air cooling condition and then 8 cycles in water cooling condition. Their main phases areα-Al2 O3 and Al6 Si2 O13 as well as a small amount of SiC and free SiO2. The as-prepared porous ceramic with the ratio of m( SiC) ∶ m( Al2 O3) = 1∶ 1 possesses prior comprehensive properties.展开更多
Aiming at the treatment of difficult-to-handle oily wastewater, the ceramics filter mediums made from the iron and steel plant sludge were adopted to surface lipophilic modification so as to remove oil efficiently. Th...Aiming at the treatment of difficult-to-handle oily wastewater, the ceramics filter mediums made from the iron and steel plant sludge were adopted to surface lipophilic modification so as to remove oil efficiently. The hydrolysis technique by FTIR and conductivity test indicated that under acid conditions hydrogen silicon oil did not hydrolyze but release hydrogen by chemical reaction under alkaline conditions. The results of the experiments including contact angle measurement, FTIR analysis, and SEM analysis illustrate that a layer of lipophile coating indeed exists evenly on the surface of filter mediums after modification. Furthermore, the hydrogen-containing silicone oil was combined through dehydration of Si-H bond with the-OH on the surface of ceramic filter medium.展开更多
Thermal-mechanical coupling effect causes a large stress within porous ceramics at high temperatures,resulting in strength attenuation and product reliability decline.Thermal shock resistance is one of the key factors...Thermal-mechanical coupling effect causes a large stress within porous ceramics at high temperatures,resulting in strength attenuation and product reliability decline.Thermal shock resistance is one of the key factors to characterize the reliability of ceramic materials under thermal-mechanical coupling effect.It is important to study the thermal shock resistance of the porous ceramics to evaluate their service performance and improve their service life.To better evaluate the effect of the thermal shock resistance on properties of the porous ceramics,the evaluation theories,experimental characterization methods and influencing factors about the thermal shock performance of the porous ceramics were reviewed in this paper,and some future research directions were prospected.展开更多
基金Funding Statement:The work was supported by the National Natural Science Foundation of China(51465014)Guangxi Innovation Driven Development Project(Grant No.AA17204021)+1 种基金the Foundation of Guangxi Key Laboratory of Optical and Electronic Materials and Devices(No.20KF-4)Foundation of Introduction of Senior Talents in Hebei Province(H192003015).
文摘In this study,the effect of sintering temperature and the addition of kaolin,a sintering agent,on the microscopic,phase,and mechanical properties of ceramics were investigated using secondary aluminum dross(SAD)as the main component in the manufacturing of ceramics.The basic phases of the ceramics were Al_(2)O_(3),MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2)without the addition of kaolin.The diffraction peaks of MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2)kept decreasing while those of Al_(2)O_(3)kept increasing with an increase in temperature.In addition,the increase in temperature promoted the growth of the grains.The grains were uniform in size and regular in distribution,with a shrinkage of 2.2%,porosity of 72.5%,bulk density of 1.076 g/cm^(3),and compressive strength of 1.12 MPa.When the sintering temperature was 1450°C,the basic phases of the ceramic after the addition of kaolin were Al_(2)O_(3),MgAl_(2)O_(4),NaAl_(11)O_(17),and SiO_(2).With the increase of kaolin,the diffraction peaks of NaAl_(11)O_(17)and SiO_(2)decreased until they disappeared,while the diffraction peaks of Al_(2)O_(3)increased significantly.When kaolin was added at 30 wt.%,the ceramics obtained had shrinkage of 18%,a porosity of 47.26%,a bulk density of 1.965 g/cm^(3),and compressive strength of 31.9 MPa.Cracks existed inside the ceramics without the addition of kaolin,while the addition of kaolin significantly changed this defect.It is shown that SAD can obtain porous ceramics with good properties at a sintering temperature of 1450°C and a kaolin addition of 30 wt.%.
文摘A hybrid system combined with a non-contact membrane and bubbling absorption is proposed to capture CO_(2) from flue gas.The non-contact way of membrane and liquid absorbent effectively avoids the reduction of gas diffusion flux through the membrane.High-porosity ceramic membranes in hybrid systems are used for gas-solid separation in fuel gas treatment.Due to the high content of H_(2)O and cement dust in the flue gas of the cement plant,the membrane is hydrophobically modified by polytetrafluoroethylene(PTFE)to improve its anti-water,anti-fouling,and self-cleaning performances.The results show that the diffusion flux of CO_(2) through the membrane is still higher than 7.0×10^(−3) mol/m^(2)s(20%CO_(2) concentration)even under the influence of water and cement dust.In addition,slaked lime selected as the absorbent is cheap and the product after bubbling absorption is nano-scale light calcium carbonate.To sum up,the hybrid system combining non-contact membrane and bubbling absorption is expected to be used to capture carbon dioxide from the flue gas of the cement plant.
文摘With the rapid industrialization and urbanization,the demand for air quality management is more and more urgent.High temperature dust filtration is one important environmental management technology.Porous ceramics are used as filter materials in the field of high-temperature dust filtration because of their unique advantages such as high filtration efficiency,as well as high temperature stability,particle loss resistance,corrosion resistance and durability.This paper mainly introduced several common preparation techniques of porous ceramics,including the traditional organic foam impregnation method,foaming method,in-situ combustion method,pore-forming method and other new methods such as the template method,gel injection molding method,freeze-drying method,multi-component co-precipitation method and hydrogel method.The principle,advantages and disadvantages of these preparation technologies and their research status were described.The application of these technologies in the field of high temperature dust filtration was briefly reviewed.Finally,the application prospect of the porous ceramics in the field of high temperature dust filtration was prospected.
基金financially supported by the National Natural Science Foundation of China (No. 50708037)the National Science Fund for Excellent Young Scholars of China (No. 51522402)+1 种基金the Science and Technology Research Projects in Zhengzhou (No. 141PPTGG388)the National Innovation and Entrepreneurship Training Program of the Undergraduate (No. 201610078034)
文摘Diatomite-based porous ceramics were adopted as carriers to immobilize nano-TiO2 via a hydrolysis-deposition technique. The thermal degradation of as-prepared composites was investigated using thermogravimetric-differential thermal analysis, and the phase and microstructure were characterized by X-ray diffraction, Fourier transform infrared spectroscopy, and transmission electron microscopy. The results indicated that the carriers were encapsulated by nano-TiO2 with a thickness of 300-450 nm. The main crystalline phase of TiO2 calcined at 650~C was anatase, and the average grain size was 8.3 nm. The FT-IR absorption bands at 955.38 cm1 suggested that new chemical bonds among Ti, O, and Si had formed in the composites. The photocatalytic (PC) activity of the composites was investigated un- der UV irradiation. Furthermore, the photodegradation kinetics of formaldehyde was investigated using the composites as the cores of an air cleaner. A kinetics study showed that the reaction rate constants of the gas-phase PC reaction of formaldehyde were k = 0.576 mg'm3·min^-1 and K = 0.048 m3/mg.
基金Puyang Re-fractories Co. Ltd. for financially supporting
文摘Porous ceramics were prepared from kaolinite gangue and Al(OH)3 with double addition of MgCO3 and CaCO3 by the pore-forming in-situ technique.The characterizations of porous ceramics were investigated by X-ray diffractometry,scanning electron microscopy,and mercury porosimetry measurements,etc.It is found that although the decomposition of MgCO3 and CaCO3 has little contribution to the porosity,the double addition of MgCO3 and CaCO3 strongly affects the formation of liquid phase,and then changes the phase compositions,pore characterization,and strength.The appropriate mode is the sample containing 1.17wt% MgCO3 and 1.17wt% CaCO3,which has high apparent porosity(41.0%),high crushing strength(53.5 MPa),high mullite content(76wt%),and small average pore size(3.24 μm).
文摘A new approach in combination of the effective medium theory with the equivalent unit in numerical simulation was developed to study the effective thermal conductivity of porous ceramics. The finite element method was used to simulate the heat transfer process which enables to acquire accurate results through highly complicated modeling and intensive computation. An alternative approach to mesh the material into small cells was also presented. The effective medium theory accounts for the effective thermal conductivity of cells while the equivalent unit is subsequently applied in numerical simulation to analyze the effective thermal conductivity of the porous ceramics. A new expression for the effective thermal conductivity, allowing for some structure factors such as volume fraction of pores and thermal conductivity, was put forward, and the results of its application was proved to be close to those of the mathematical simulation.
基金National Natural Science Foundation of China under Grant No.(51372197)Key Innovation Team of Shaanxi Province under Grant No.(2014KCT-04)Provincial Joint Fund of Shaanxi(2021JLM-28).
文摘The large-scale accumulation and pollution of solid mining waste is an urgent issue.Coal gangue is a prominent type of solid waste,and shows promise for use in high value-added products due to its content of many important compounds,including SiO_(2) and Al2O3.This study proposed the preparation of highly porous ceramics from coal gangue,coal slime,and coconut palm fibers.The ceramics were produced at a sintering temperature of 950℃ with a fiber content of 6 wt%,which led to the formation of porous ceramics with a porosity of 66.93%,volume density of 1.0329 g/cm^(3),compressive strength of 1.1025 MPa,and thermal conductivity is 0.3919 K(W/mk).A finite element model of the porous ceramics was established using the Abaqus module in ANSYS software,where the stress distribution and compressive strength were simulated.Further,the relationship between porosity and compressive strength was analyzed.The thermal properties of the porous ceramics were analyzed using the Fluent module,where the simulated changes in porosity under various sintering temperatures were consistent with the experimental data.The preparation of this highly porous ceramic from solid waste coal gangue shows promise for the minimizing the impact of waste gas and wastewater pollution in the future.
文摘SiC porous ceramics were prepared at 1 400 ℃ for4 h with crystalline silicon cutting waste and activated carbon as main starting materials and NH4HCO3 as the pore-forming agent. Effects of NH4HCO3 additions( 0,20%,30%,40%,by mass) on the phase composition,microstructure,sintering properties,cold compressive strength and thermal shock resistance of as-prepared Si C porous ceramics were investigated. The results show that:( 1) addition of NH4HCO3 remarkably influences the apparent porosity and cold compressive strength of specimens. The apparent porosity achieves its maximum value( 63. 40%) when 40% NH4HCO3 is added,while the minimum cold compressive strength is 4. 77 MPa;( 2) the specimen with 40% NH4HCO3 has the best thermal shock resistance. The thermal cycling times between1 000 ℃ to room temperature reach 62;( 3) the addition of NH4HCO3 does not remarkably affect the phase composition of the specimens;( 4) the specimens include a large number of SiC particles and a small amount of SiC whiskers.
文摘The nanotitanium dioxide (TiO2) photocatalytic and porous ceramic filtering technique is one of the advanced methods to effectively treat organic wastewater. The TiO2 sol doped with Fe^3+ ions was prepared by sol-gel processing. The influences of the process conditions of coating nanophotocatalytic material- Fe^3+-TiO2 film on the surface of porous ceramic filter by dipping-lift method on the performance of porous ceramic filter were studied. The porous ceramic filters have two functions at the same time, filtration and photocatalytic degradation. The results of this study showed that the pH and viscosity of the sol, amount of Fe^3+ ions doped as well as the coating times greatly affect the quality of coating film, the performance parameters and the photocatalytic activity of the porous ceramic filter. When the pH of the sol is 3-4, the viscosity is about 6 mPa.S, the amount of doped Fe^3+ ions is about 2.0 g/L, the porous ceramic filter has been shown to have the best filtering performance and photocatalytic activity. In this condition, the porosity of porous ceramic is about 42.5%, the pore diameter is 8-10μm. The degradation of methyl-orange is 74.76% under lighting for 120 rain.
基金The authors gratefully acknowledged the supports of National Natural Science Foundation of China(Grant No.U1908227)open research fund for State Key Laboratory of Advanced Refractories(Grant No.SKLAR201904).
文摘Corundum-mullite porous ceramics(CMPCs)were fabricated using fly ash and aluminum ash as the raw materials,adding different amounts of starch(0,10%,20%,and 30%,by mass)as the pore-forming agent,molding and firing at 1200℃ for 1 h.The apparent porosity,the bulk density,the cold compressive strength,the thermal shock resistance and the thermal conductivity of the CMPCs were tested.The phase composition and the microstructure of the CMPCs were characterized by XRD and SEM.The effect of the starch addition on the properties of the CMPCs was studied.The results show that:(1)the CMPCs with high porosity can be successfully prepared by adding starch as the pore-forming agent and firing at 1200℃ for 1 h;(2)with the starch addition increasing,the porosity increases;the cold compressive strength and the number of the quenching cycles of the CMPCs decrease,but they remain at high levels;meanwhile,the thermal conductivity decreases;(3)generally,when adding 20 mass%starch,the CMPC has the apparent porosity of 48.6%,the cold compressive strength of 52.1 MPa,the quenching cycles of 5 and the thermal conductivity of 1.63 W·m-1·K-1 and 1.52 W·m-1·K-1,respectively,at 25℃ and 500℃,showing good performance.
基金the financial support of the National Natural Science Foundation of China (No. 21978109, 21878118)Natural Science Foundation of the Jiangsu Higher Education Institutions of China (19KJA430011)+2 种基金Natural Science Foundation of Jiangsu Province (BK20171268)Jiangsu Province industry-university-research cooperation project (BY2019179)Jiangsu Qing Lan Project。
文摘Alow-cost porous ceramic support was prepared from low-grade palygorskite clay(LPGS) and silicon carbide(SiC)with vanadium pentoxide(V_(2) O_(5)) additives by a dry-press forming method and sintering.The effects of SiC-LPGS ratio,pressing pressure,carbon powder pore-forming agent and V_(2) O_(5) sintering additives on the microstructure and performance of the supports were investigated.The addition of an appropriate amount of SiC to the LPGS can prevent excessive shrinkage of the support during sintering,and increase the mechanical strength and open porosity of the supports.The presence of SiC(34.4%) led to increases in the open porosity and mechanical strength of 40.43% ± 0.21% and(17.76 ± 0.51) MPa,respectively,after sintering at 700℃ for 3 h.Because of its low melting point,V_(2) O_(5) can melt to liquid during sintering,which increases the mechanical strength of the supports and retains the porosity.Certainly,this can also encourage efficient use of the LPGS and avoid wasting resources.
文摘SiC powder was rapidly synthesized in an induction furnace with crystalline silicon cutting waste and active carbon as raw materials,and then SiC porous ceramics were prepared at 1600 t for 4 h with carbon embedded using the powder as raw material,the starch and the graphite as pore-forming agents.Effects of additions of different pore-forming agents on the phase composition,microstructures,physical properties,and cold crushing strength of the porous ceramics were investigated.The results show that the main crystalline phases of the synthetic powder areα-S iC(6H-SiC)andβ-SiC(3C-SiC).The phase composition of the porous ceramics includesα-S iC(6H-SiC),β-SiC(3C-SiC),FeSi,quartz and Si2N20.The apparent porosity and closed porosity of the porous ceramics prepared by adding starch are higher,and the cold compressive strength of the porous ceramics added with graphite is higher.As increasing the additions of the starch,the apparent porosity,closed porosity and linear shrinkage ratio of the porous ceramics increase,and the bulk density decreases correspondingly.When 20 mass%starch is added,the apparent porosity,closed porosity,linear shrinkage ratio and cold compressive strength are 57.05%,2.03%,5.10%and 10.20 MPa,respectively.
基金National Natural Science Foundation of China(Grant No.51672194 and 51872210)Program for Innovative Teams of Outstanding Young and Middle-aged Researchers in the Higher Education Institutions of Hubei Province(T201602)+1 种基金Key Program of Natural Science Foundation of Hubei Province,China(Contract No.2017CFA004)the China Scholarship Council(CSC)(No.201808420278).
文摘Si3N4 porous ceramics were fabricated by a combined foam-gelcasting and catalytic nitridation method at 1473-1623 K using silicon powder as the starting material,hexadecyl trimethyl ammonium bromide(CTAB)as the foaming agent,and different amounts of micron Fe powder as the catalyst.The effects of the nitridation temperature and the Fe powder addition on the phase composition,the mechanical properties,and the microstructure of the samples were researched.The results show that when nitriding at 1573 K for 5 h and adding 1 mass%Fe powder(with respect to the Si powder),the sample has a high porosity and suitable mechanical properties:the porosity of 76.5%,the compressive strength of 16.2 MPa,and the specific strength of 22.7 MPa•cm3•g^-1.
基金financially supported by the open research fund for the State Key Laboratory of Advanced Refractories (Grant No. SKLAR201904)Fundamental Research Fund for the Central Universities (Grant No. N150204021)National Natural Science Foundation of China (Grant No. 51772277)
文摘The situation of porous ceramics prepared from industrial waste slag(fly ash,red mud,metallurgical slag,tailings,etc.)was summarized.It was pointed out that the preparation of porous ceramics from industrial waste slag can bring long-term economic and social benefits.The development trend of secondary utilization of industrial waste slag was also prospected.
基金Financial supports from the National Natural Science Foundation of China ( No. 51272240,51202225,51402265 )International S&T Cooperation Program of China ( No. 2014DFA50240)
文摘Significant energy saving effects can be made through the improvement of furnace refractories,especially the thermal insulation refractories. In this study,the preparation and the application of different alumina based porous ceramics were briefly introduced. Alumina based porous ceramics were prepared combined foaming method with gelcasting,sol- gel process or cement curing process. The influences of different preparation methods on the sintering shrinkage, porosity, phase composition, microstructure, compressive strength and thermal conductivity were discussed. Alumina based porous ceramics with relatively high strength and low thermal conductivity could be obtained through the above mentioned methods. Compared with the traditional lining materials,about 40% energy could be saved when they were used as the furnace wall.
文摘An innovative approach has been developed to fabricate reticulated porous ceramics (RPCs) with uniform macrostruc-ture by using the polymeric sponge as the templates. In this approach, the coating process comprises of two stages. In the first stage, the thicker slurry was used to coat: uniformly the sponge substrate. The green body was preheated to produce a reticulated preform with enough handling strength after the sponge was burned out. In the second stage, the thinner slurry was used to coat uniformly the preform. The population of the microscopic and macroscopic flaws in the structure is reduced significantly by recoating process. A few filled cells and cell faces occur in the fabrication and the struts were thickened. A statistical evaluation by means of Weibull statistics was carried out on the bend strength data of RPCs, which were prepared by the traditional approach and innovative approach, respectively. The result shows that the mechanical reliability of RPCs is improved by the innovative approach. This innovative approach is very simple and controlled easily, and will open up new technological applications for RPCs.
文摘The primary impregnation slurry was prepared using active alumina(56.25 mass%),kaolin(15 mass%),zirconia(3.75 mass%),deionized water(25 mass%),and extra adding FS(0.2 mass%)and CMC(0.4 mass%).The effects of the active alumina particle size(d50=5.043,2.934,and 1.629μm)on the rheology and the thixotropy of the slurry were researched.It was found that the bimodal activeα-Al2O3(AMA-10)with d50=1.629μm was optimum.The secondary impregnation slurry was prepared using AMA-10,kaolin and zirconia as the main raw materials.Then the alumina-based reticulated porous ceramics were fabricated by the organic foam impregnation method combined with a secondary vacuum impregnation process.The influence of the AMA-10 content on the properties of the ceramics was studied.The residual stress of the specimens was analyzed by finite element analysis.The results show that the smaller alumina particle size and multimodal distribution are beneficial to the thixotropy of the primary impregnation slurry.The secondary vacuum impregnation technique can significantly improve the mechanical properties,the thermal shock resistance and the residual strength of the alumina-based reticulated porous ceramics.With the decrease of alumina content in the secondary impregnation slurry,the residual stress of the external layer of ceramic reinforcement gradually changes from tensile stress to compressive stress,which effectively inhibits the expansion of the surface crack,and remarkably improves the crushing strength retention ratio of alumina reticulated porous ceramics.
文摘In order to fabricate porous ceramics with good properties and proper production cost,SiC-Al2 O3 porous ceramics were prepared at 1 450 ℃ for 2 h from the powders of commercial silicon carbide and white fused corundum via a polymeric replication method. Effects of the mass ratio of SiC powder to white fused corundum powder( 1 ∶ 3,1 ∶ 1 and 3 ∶ 1) on the appearance,phase composition,sintering properties and thermal shock resistance were investigated. The research results indicate that the as-prepared Si C-Al2 O3 porous ceramics have uniform pores,and their linear shrinkage ratio,apparent porosity and bulk density reach 4. 70%,67. 17%and 0. 83 g·cm-3,respectively. The thermal shock cycles from 1 400 ℃ to room temperature reach 23 including 15 cycles in air cooling condition and then 8 cycles in water cooling condition. Their main phases areα-Al2 O3 and Al6 Si2 O13 as well as a small amount of SiC and free SiO2. The as-prepared porous ceramic with the ratio of m( SiC) ∶ m( Al2 O3) = 1∶ 1 possesses prior comprehensive properties.
基金Funded by the National Natural Science Foundation of China(No.20876122)Self-determined and Innovative Research Funds of WUT
文摘Aiming at the treatment of difficult-to-handle oily wastewater, the ceramics filter mediums made from the iron and steel plant sludge were adopted to surface lipophilic modification so as to remove oil efficiently. The hydrolysis technique by FTIR and conductivity test indicated that under acid conditions hydrogen silicon oil did not hydrolyze but release hydrogen by chemical reaction under alkaline conditions. The results of the experiments including contact angle measurement, FTIR analysis, and SEM analysis illustrate that a layer of lipophile coating indeed exists evenly on the surface of filter mediums after modification. Furthermore, the hydrogen-containing silicone oil was combined through dehydration of Si-H bond with the-OH on the surface of ceramic filter medium.
文摘Thermal-mechanical coupling effect causes a large stress within porous ceramics at high temperatures,resulting in strength attenuation and product reliability decline.Thermal shock resistance is one of the key factors to characterize the reliability of ceramic materials under thermal-mechanical coupling effect.It is important to study the thermal shock resistance of the porous ceramics to evaluate their service performance and improve their service life.To better evaluate the effect of the thermal shock resistance on properties of the porous ceramics,the evaluation theories,experimental characterization methods and influencing factors about the thermal shock performance of the porous ceramics were reviewed in this paper,and some future research directions were prospected.