ULTIMATE LOAD-BEARING CAPACITY OF CYLINDER DERIVED FROM AUTOFRETTAGE UNDER IDEAL CONDITION

According to the basic theory on autofrettage and according to the 4th strength theory, several parameters and their relations are studied under ideal condition, including σej/σy, the equivalent stress of total stresses at elastoplastic juncture; σei/σy, the equivalent stress of total stresses at inside surface; σej＇/σy, the equivalent stress of residual stresses at elastoplastic juncture; σei＇/σy, the equivalent stress of residual stresses at inside surface; and p/σy, load-bearing capacity of an autofrettaged cylinder. By theoretical study on relations between the parameters, noticeable results and laws are achieved： to satisfy ｜σei＇｜=σy. the relation between kj and k is, k^2lnkj^2-k^2-kj^2＋2=0, when k→∞, kj = √e = 1.648 72, as based on the 3rd strength theory, where k is the outside/inside radius ratio of a cylinder, kj is the ratio of elastoplastic juncture radius to inside radius of a cylinder; If the plastic region covers the whole wall of a cylinder, for compressive yield not to occur after removing autofrettage pressure, the ultimate k is k=-2.218 46 as based on the 3rd strength theory; With k=2.218 46, a cylinder＇s ultimate load-bearing capacity equals its entire yield pressure, or p/σy=21nk/√3; The maximum and optimum load-bearing capacity of an autofrettaged cylinder is just 2 times the loading which an unautofrettaged cylinder can bear elastically, or p/σy=2（k^2-1）/√3 k^2, and the limit of the load-bearing capacity of an autofrettaged cylinder is also just 2 times that of an unautofrettaged cylinder. The conclusions are the same as based on the 3rd strength theory, but some equations are different from each other.

Effect of Optimum Plastic Depth on Stresses and Load-bearing Capacity of Autofrettaged Cylinder

Autofrettage is an effective measure to even distribution of stresses and raise load-bearing capacity for （ultra-）high pressure apparatus. Currently, the research on autofrettage has focused mostly on specific engineering problems, while general theoretical study is rarely done. To discover the general law contained in autofrettage theory, by the aid of the authors’ previous work and according to the third strength theory, theoretical problems about autofrettage are studied including residual stresses and their equivalent stress, total stresses and their equivalent stress, etc. Because of the equation of optimum depth of plastic zone which is presented in the authors’ previous work, the equations for the residual stresses and their equivalent stress as well as the total stress and their equivalent stress are simplified greatly. Thus the law of distribution of the residual stresses and their equivalent stress as well as the total stress and their equivalent stress and the varying tendency of these stresses are discovered. The relation among various parameters are revealed. The safe and optimum load-bearing conditions for cylinders are obtained. According to the results obtained by theoretical analysis, it is shown that if the two parameters, namely ratio of outside to inside radius, k, and depth of plastic zone, kj, meet the equation of optimum depth of plastic zone, when the pressure contained in an autofrettaged cylinder is lower than two times the initial yield pressure of the unautofrettaged cylinder, the equivalent residual stress and the equivalent total stress at the inside surface as well as the elastic-plastic juncture of a cylinder are lower than yield strength. When an autofrettaged cylinder is subjected to just two times the initial yield pressure of the unautofrettaged cylinder, the equivalent total stress within the whole plastic zone is just identically equal to the yield strength, or it is a constant. The proposed research theoretically depicts the stress state of ultra-）high pressure autofrettaged cylinder more accurately and more reasonably and provides the reference for design of （ultra-）high pressure apparatus.

Influence of cyclic loading on the fracture toughness and load bearing capacities of all-ceramic crowns

The purpose of this study was to investigate how cyclic loading influenced the fracture toughness of hot-press lithium disilicate and zirconia core materials and whether there was an increase in the propensity for crown failure. Two types of all-ceramic crowns including the IPS e.max Press system （n=24） and the Lava zirconia system （n=24）, were selected. Sectioned specimens were subjected to cyclic loading with the maximum magnitude of 200 N （R=0.1） until two million cycles. The material properties including Young＇s modulus （E） and hardness （H） and the fracture toughness （K,c） of the core materials were evaluated using indentation methods （n= 12 each）. The load-bearing capacities of the specimens were examined by means of monotonic load to fracture （n=12 each）. It was found that the material properties, including E, Hand Knc, of the two types of dental ceramics, were reduced. Statistical analysis indicated that there were no significant influences of fatigue loading on material properties E and H for both types of dental ceramics or Kgc for zirconia, while for the IPS e.max Press core, K,c, which was parallel to the direction of the lithium disilicate crystals, was significantly reduced （P-0.001）. A conclusion was drawn that zirconia possesses high mechanical reliability and sustainable capacity to resist fatigue loading, while fatigue loading remarkably degraded the anisotropic mechanical behaviour of hot-press lithium disilicate ceramics.

Experimental Investigation on Durability of Reinforced Concrete Beams in A Simulated Marine Environment

This paper presents some results from a comprehensive experimental program designed to determine the interaction between mechanical loading and corrosion of reinforcing steel, as well as their combined effect on serviceability and residual load- bearing capacity of reinforced concrete beams. Beam specimens with the size of 120mm×200mm×1700mm were subjected to four-point bending at various sustained loading levels (0%, 25%, 45%, and 65% of the ultimate load) during the corrosion test process. The marine tidal zone was simulated by alternating spraying and draining of 3.5% NaCl solution. An external direct current technique was used to accelerate the corrosion of the reinforcement. Residual flexural load-bearing capacity of the beams was evaluated at the end of the experiment. The results indicate that the loading has a significant effect on corrosion. Under simultaneous loading and accelerated corrosion conditions, the time-dependent deflection of the beams increases with the progressive corrosion of the reinforcement. The beams under high-level loading deteriorate more rapidly than those under low-level loading and without loading. As a result, the residual flexural capacity of the beams subjected to higher level loading was much lower than that of the beams subjected to lower level loading and in the absence of loading. The results suggest that, for a rational service-life prediction of reinforced concrete structures, the influence of the service load on the structural performance should be considered in combination with environmental conditions.

RESULTS RESULTING FROM AUTOFRETTAGE OF CYLINDER

Autofrettage is used to introduce advantageous residual stresses into wall of a cylinder and to even distributions of total stresses. Basic theory on autofrettage has been functioning for several decades. It is necessary to reveal profound relations between parameters in the theory. Therefore, based on the 3rd strength theory, σej/σγ, σej/σγ, σej/σγ, σej/σγ and their relations, as well as p/σγ, are studied under ideal conditions, where σej/σγ is equivalent stress of total stresses at elastoplastic juncture/yield strength, σej/σγ is equivalent stress of total stresses at inside surface/yield strength, σej′/σγ is equivalent stress of residual stresses at elastoplastic juncture/yield strength, σej′/σγ is equivalent stress of residual stresses at inside surface/yield strength, p/σγ is load-bearing capacity of an autofiettaged cylinder/yield strength. Theoretical study on the parameters results in noticeable results and laws. The main idea is： to satisfy ｜σej′｜=σγ the relation between kj and k is k^2ln kj^2 -k^2 -kj^2 ＋2=0, where k is outside/inside radius ratio of a cylinder, kj is ratio of elastoplastic juncture radius to inside radius of a cylinder; when the plastic region covers the whole wall of a cylinder, for compressive yield not to occur after removing autofiettage pressure, the ultimate k is k=-2.218 46, with k=-2.218 46, a cylinder＇s ultimate load-bearing capacity equals its entire yield pressure, or p/σγ =（k2 -1）/k2=lnk; when kj≤√e =1.648 72, no matter how great k is, compressive yield never occurs after removing Pas; the maximum and optimum load-bearing capacity of an autofrettaged cylinder is just two times the loading which an unautofrettaged cylinder can bear elastically, or p /σγ = （k2 - 1） / k2, thus the limit of the load-bearing capacity of an autofrettaged cylinder is also just 2 times that of an unautofrettaged cylinder.

Analysis on Autofrettage of Cylinders

Autofrettage is an effective technique to improve load-bearing capacity and safety for pressure vessels.For autofrettaged cylinder,the depth of plastic zone,or overstrain is a key factor which affects load-bearing capacity and safety.The previous research on overstrain was not done in terms of the point of view of raising load-bearing capacity as far as possible and simultaneously avoiding compressive yield for cylinders experiencing autofrettage handling,and there were no analytic solutions of autofrettage in the above view point presented,the 3rd and 4th strength theories were not applied synthetically in the research to compare the results from these two theories.In this paper,with the aid of the analytic method,based on summing up the authors＇ previous research,results from autofrettage of a cylinder based on the 3rd and 4th strength theories are studied and compared,and the laws contained in the results are looked into.Then,the essential cause and reason for the obtained laws are analyzed and the inherent and meaning relations between various parameters in autofrettage theory are revealed.It is shown that the maximum radius ratio for equivalent residual stress at inside surface never exceeds the yield strength even for a cylinder experiencing wholly yielded autofrettage,or the critical radius ratio is kc=2.218 457 489 916 7…,irrespective of the 3rd or 4th strength theories.The equation relating the depth of plastic zone with the thickness of a cylinder is identical for the 3rd and 4th strength theories.In form,the optimum load-bearing capacity of an autofrettaged cylinder is two times the initial yield pressure of the unautofrettaged cylinder irrespective of the 3rd or 4th strength theory.The revealed inherent relations between various parameters and varying laws of the parameters as well as the forms of the relations under the 3rd and 4th strength theories not only have theoretical meanings but also have prospects in engineering application.

Lecablock, an Alternative Construction Material for the Exterior Walls of Passive House

In this paper it is attempted to investigate the Leca blocks as sustainable construction material for the exterior walls of passive house. The building physical properties of Leca design wall structure are studied along with the environmental impact and load-bearing capacity. To compare the results, a similar analysis is carried out considering the traditional wooden wall construction of passive houses. The results showed that Leca design wall structure can be an alternative sustainable solution to the traditional wooden wall structure of passive house, mainly due to its low U-value, its ability to handle moisture, and comparable structural load-bearing capacity. However, the wooden wall structure is more environmentally friendly than the Leca blocks due to its lower emissions to the environment and reduced energy use, especially during the manufacturing process.

OPTIMUM DESIGN OF HIGH-SPEED RAILWAY LOCOMOTIVE TRACTION GEAR

On the basis of deep investigation of locomotive traction gears manufactured at home and abroad , a variety of measures are putted forward to improve the driving load-bearing capacity and working life of our country's high-speed locomotive traction gears. The measures include the fol- lowing five aspects : optimally selecting the material and heat treatment process , optimally designing the tooth profile . reasonably choosing the manufacture accuracy and technique , optimally choosing the lubricant and the way of lubrication and seal , improving the dynamic feature of the gearing. In the respect of the tooth profile , a hob with optimal cutter angles is designed to make root thickness on the dangerous section as large as possible and the stress concentration as small as possible. Ad- dendum modification coefficient is optimized to minimize the maximum flash temperature in the course of meshing. Finally . finite element analysis method is used to calculate the deformation and the stress of teeth accurately. And on this basis , optimal profile correction and axial modification have been designed with regard to the start , continuious running and high speed travel of the loco- motive .

Residual Strength Study for Damaged Hull and Risk Analysis and Formal Safety Assessment

Residual strength assessment and prediction has been introduced in the project studies, including the determination of risk failure scenario, the change law of structural capacity and load effects in the damage of ship structure, the models for structural response and ultimate strength analysis, and dynamical model of reliability assessment. In addition, the project has improved the calculation method of ship ultimate load -bearing capacity, and studied the change law, assessment criteria of residual strength, and the method of predicting lifetime for aging ships. The valuable conclusions have been obtained by a large number of engineering calculations. The project and its extended results can provide theoretical foundation and background condition to make risk rule and modem design system, and can implement risk analysis and formal safety assessment for the marine world. The results will improve design quality and shipping safety of ship and offshore and enhanced their society and economic benefits.