This study was carried out to investigate the possibility of titanium alloy metal powder production using low-power plasma torches.An argon DC non-transferred arc plasma torch was designed,and numerical analysis was c...This study was carried out to investigate the possibility of titanium alloy metal powder production using low-power plasma torches.An argon DC non-transferred arc plasma torch was designed,and numerical analysis was conducted to determine the plasma jet properties and wire temperature.The highest velocities inside the nozzle attachment were between 838 and 1178 m/s.The velocities of the jets at the apex were between 494 and 645 m/s for different gas flow rates.The studied plasma gas flow rates had no significant effect on the effective plasma jet length.It was shown that the plasma jet length can be estimated by numerical analysis using the temperature and velocity changes of the plasma jet over distance.It was observed that the powders produced were spherical without any satellites.As a result of this study,a plasma torch was developed and powder production was performed successfully by using relatively low torch power.展开更多
Metal powders of superlative quality, i.e. high cleanliness, rapidly solidified and spherical shape, have seen an increasing demand in the market. The leading technology for the production of such powders is the inert...Metal powders of superlative quality, i.e. high cleanliness, rapidly solidified and spherical shape, have seen an increasing demand in the market. The leading technology for the production of such powders is the inert gas atomization of metal alloy melts. To fulfill these requirements, the metal alloy is usually produced in a vacuum induction melting furnace (VI-GA = vacuum induction melting/gas atomization) and poured by means of a preheated tundish system into a gas nozzle where the metal stream is disintegrated by a high kinetic energy inert gas jet. The produced micro-droplets solidify in a free fall inside the atomization tower. For special applications, super-clean and ceramic-free metal powders can be produced by using the EIGA (electrode induction melting/gas atomization) melting- and atomizing system. As an alternative to the metal powder route, the sprayforming technology allows to produce semi-finished products in one step. In this case, the metal droplets produced by the high-energy inert gas nozzle system are directly solidified on a substrate, allowing to form billets, rolls and tubes.展开更多
Composition, morphology, and structure of hydration products in hardened pastes of three kinds of blended cement(cement-silica fume, cement-quartz powder and cement-silica fume-quartz powder) hydrated under differen...Composition, morphology, and structure of hydration products in hardened pastes of three kinds of blended cement(cement-silica fume, cement-quartz powder and cement-silica fume-quartz powder) hydrated under different curing regimes(standard curing, 90 ℃ steam curing, 200 ℃ and 250 ℃ autoclave curing) were investigated by X-ray diffraction and field emission scanning electron microscope equipped with EDAX system. Results showed that the main hydration products in three kinds of hardened pastes under standard curing condition are all C-S-H gels, CH, and AFt. Under 90 ℃ steam curing condition, the main hydration products of cement-silica fume and cement-silica fume-quartz powder are C-S-H gels, whereas those of cement-quartz powder are C-S-H and CH. Under 200 or 250 ℃ autoclave curing condition, no obvious crystallized CH phase is found in hardened pastes of three kinds of blended cement, and C-S-H gels are transformed into one or more crystalline phases such as tobermorite, jennite, and xonotlite. The chemical composition and morphology of these crystalline phases depend on the composition of mixture and autoclave temperature.展开更多
China has abundant straw resources. However, the straw has high levels of crude fiber, low levels of crude protein and fat, poor palatability and low digestibility and a large volume. This study explored the feasibili...China has abundant straw resources. However, the straw has high levels of crude fiber, low levels of crude protein and fat, poor palatability and low digestibility and a large volume. This study explored the feasibility of using wheat straw powder to replace some of alfalfa and the suitable replacement ratio for lactating dairy cows. In this trial, cows in the mid-lactation stage were fed with rations in which alfalfa hay was replaced isocalorically and isonitrogenously at 0%, 20%, 40% and 60% by wheat straw powder to explore the rumen metabolism and production performance of lactating dairy cows. Using a large randomized block design, 60 cows were selected and divided into 4 groups: the positive control group CG (0% replacement), and groups AL (20% replacement), AM (40% replacement), and AH (60% replacement). The pre-feeding period was 2 weeks and the trial period was 8 weeks. Milk yield, milk protein yield, milk protein percentage, lactose yield, lactose percentage, milk fat yield, and milk fat percentage were not affected by the diets, and the differences among the groups were not significant (P > 0.05). The results show that replacing 20% alfalfa with wheat straw powder is most beneficial to production. When only the feed costs were considered, without considering other costs (such as labor, machinery, etc.) in the economic benefit calculation process, and assume that other costs are the same among the groups, and the economic benefits obtained by the AL group were the largest. The experimental results provide a basis for the further development of straw feed.展开更多
Al-20Sn-1Cu powders were prepared by gas atomization in an argon atmosphere with atomizing pressures of 1.1 and 1.6 MPa. The characteristics of the powders are determined by means of dry sieving, scanning electron mic...Al-20Sn-1Cu powders were prepared by gas atomization in an argon atmosphere with atomizing pressures of 1.1 and 1.6 MPa. The characteristics of the powders are determined by means of dry sieving, scanning electron microscopy (SEM), optical microscopy (OM), and X-ray diffractometry (XRD). The results show that the powders exhibit a bimodal size distribution and a higher gas pressure results in a broad size distribution. All particles in both cases are spherical or nearly spherical and satellites form on the surface of coarse particles. Dendritic and cellular structures coexist in the particle. With decreasing particle diameter, the secondary dendrite arm spacing (SDAS) decreases and the cooling rate increases. The particles processed under high gas atomization pressure (1.6 MPa) exhibit a lower SDAS value and a higher cooling rate than those of the same size under low gas atomization pressure (1.1 MPa). The XRD results show that the Sn content increases with decreasing particle size.展开更多
基金financial supports from the Scientific and Technological Research Council of Turkey(No.215M895)。
文摘This study was carried out to investigate the possibility of titanium alloy metal powder production using low-power plasma torches.An argon DC non-transferred arc plasma torch was designed,and numerical analysis was conducted to determine the plasma jet properties and wire temperature.The highest velocities inside the nozzle attachment were between 838 and 1178 m/s.The velocities of the jets at the apex were between 494 and 645 m/s for different gas flow rates.The studied plasma gas flow rates had no significant effect on the effective plasma jet length.It was shown that the plasma jet length can be estimated by numerical analysis using the temperature and velocity changes of the plasma jet over distance.It was observed that the powders produced were spherical without any satellites.As a result of this study,a plasma torch was developed and powder production was performed successfully by using relatively low torch power.
文摘Metal powders of superlative quality, i.e. high cleanliness, rapidly solidified and spherical shape, have seen an increasing demand in the market. The leading technology for the production of such powders is the inert gas atomization of metal alloy melts. To fulfill these requirements, the metal alloy is usually produced in a vacuum induction melting furnace (VI-GA = vacuum induction melting/gas atomization) and poured by means of a preheated tundish system into a gas nozzle where the metal stream is disintegrated by a high kinetic energy inert gas jet. The produced micro-droplets solidify in a free fall inside the atomization tower. For special applications, super-clean and ceramic-free metal powders can be produced by using the EIGA (electrode induction melting/gas atomization) melting- and atomizing system. As an alternative to the metal powder route, the sprayforming technology allows to produce semi-finished products in one step. In this case, the metal droplets produced by the high-energy inert gas nozzle system are directly solidified on a substrate, allowing to form billets, rolls and tubes.
基金Funded by the National Natural Science Foundation of China(Nos.51272193,51372183,51072150)Program for New Century Excellent Talents in University(No.NCET-10-0660)the National Key Research Projects(No.2016YFB0303501)
文摘Composition, morphology, and structure of hydration products in hardened pastes of three kinds of blended cement(cement-silica fume, cement-quartz powder and cement-silica fume-quartz powder) hydrated under different curing regimes(standard curing, 90 ℃ steam curing, 200 ℃ and 250 ℃ autoclave curing) were investigated by X-ray diffraction and field emission scanning electron microscope equipped with EDAX system. Results showed that the main hydration products in three kinds of hardened pastes under standard curing condition are all C-S-H gels, CH, and AFt. Under 90 ℃ steam curing condition, the main hydration products of cement-silica fume and cement-silica fume-quartz powder are C-S-H gels, whereas those of cement-quartz powder are C-S-H and CH. Under 200 or 250 ℃ autoclave curing condition, no obvious crystallized CH phase is found in hardened pastes of three kinds of blended cement, and C-S-H gels are transformed into one or more crystalline phases such as tobermorite, jennite, and xonotlite. The chemical composition and morphology of these crystalline phases depend on the composition of mixture and autoclave temperature.
文摘China has abundant straw resources. However, the straw has high levels of crude fiber, low levels of crude protein and fat, poor palatability and low digestibility and a large volume. This study explored the feasibility of using wheat straw powder to replace some of alfalfa and the suitable replacement ratio for lactating dairy cows. In this trial, cows in the mid-lactation stage were fed with rations in which alfalfa hay was replaced isocalorically and isonitrogenously at 0%, 20%, 40% and 60% by wheat straw powder to explore the rumen metabolism and production performance of lactating dairy cows. Using a large randomized block design, 60 cows were selected and divided into 4 groups: the positive control group CG (0% replacement), and groups AL (20% replacement), AM (40% replacement), and AH (60% replacement). The pre-feeding period was 2 weeks and the trial period was 8 weeks. Milk yield, milk protein yield, milk protein percentage, lactose yield, lactose percentage, milk fat yield, and milk fat percentage were not affected by the diets, and the differences among the groups were not significant (P > 0.05). The results show that replacing 20% alfalfa with wheat straw powder is most beneficial to production. When only the feed costs were considered, without considering other costs (such as labor, machinery, etc.) in the economic benefit calculation process, and assume that other costs are the same among the groups, and the economic benefits obtained by the AL group were the largest. The experimental results provide a basis for the further development of straw feed.
基金the Major State Ba-sic Research Development Program of China (Nos. 2006CB605203 and 2006CB605204)
文摘Al-20Sn-1Cu powders were prepared by gas atomization in an argon atmosphere with atomizing pressures of 1.1 and 1.6 MPa. The characteristics of the powders are determined by means of dry sieving, scanning electron microscopy (SEM), optical microscopy (OM), and X-ray diffractometry (XRD). The results show that the powders exhibit a bimodal size distribution and a higher gas pressure results in a broad size distribution. All particles in both cases are spherical or nearly spherical and satellites form on the surface of coarse particles. Dendritic and cellular structures coexist in the particle. With decreasing particle diameter, the secondary dendrite arm spacing (SDAS) decreases and the cooling rate increases. The particles processed under high gas atomization pressure (1.6 MPa) exhibit a lower SDAS value and a higher cooling rate than those of the same size under low gas atomization pressure (1.1 MPa). The XRD results show that the Sn content increases with decreasing particle size.