Effect of Partial Replacement of Fly Ash by Decoration Waste Powder on the Fresh and Mechanical Properties of Geopolymer Masonry Mortar

This study aims to investigate the feasibility of using decoration waste powder(DWP)as a partial replacement for fly ash(FA)in the preparation of geopolymer masonry mortar,and to examine the effect of different DWP replacement rates(0%-40%)on the fresh and mechanical properties of the mortar.The results showed that each group of geopolymer masonry mortar exhibited excellent water retention performance,with a water retention rate of 100%,which was due to the unique geopolymer mortar system and high viscosity of the alkaline activator solution.Compared to the control group,the flowability of the mortar containing lower contents of DWP(10%and 20%)was higher.However,as the DWP replacement rate further increased,the flowability gradually decreased.The DWP could absorb the free water in the reaction system of geopolymer mortar,thereby limiting the occurrence of geopolymerization reaction.The incorporation of DWP in the mortar resulted in a decrease in compressive strength compared to the mortar without DWP.However,even at a replacement rate of 40%,the compressive strength of the mortar still exceeded 15 MPa,which met the requirements of the masonry mortar.It was feasible to use DWP in the geopolymer masonry mortar.Although the addition of DWP caused some performance loss,it did not affect its usability.

Influence of Ultra Fine Glass Powder on the Properties and Microstructure of Mortars

This study focuses on the effect of ultrafine waste glass powder on cement strength,gas permeability and pore structure.Varying contents were considered,with particle sizes ranging from 2 to 20μm.Moreover,alkali activation was considered to ameliorate the reactivity and cementitious properties,which were assessed by using scanning electron microscopy(SEM),energy-dispersive X-ray spectroscopy(EDS),and specific surface area pore size distribution analysis.According to the results,without the addition of alkali activators,the performance of glass powder mortar decreases as the amount of glass powder increases,affecting various aspects such as strength and resistance to gas permeability.Only 5%glass powder mortar demonstrated a compressive strength at 60 days higher than that of the control group.However,adding alkali activator(CaO)during hydration ameliorated the hydration environment,increased the alkalinity of the composite system,activated the reactivity of glass powder,and enhanced the interaction of glass powder and pozzolanic reaction.In general,compared to ordinary cement mortar,alkali-activated glass powder mortar produces more hydration products,showcases elevated density,and exhibits improved gas resistance.Furthermore,alkali-activated glass powder mortar demonstrates an improvement in performance across various aspects as the content increases.At a substitution rate of 15%,the glass powder mortar reaches its optimal levels of strength and resistance to gas permeability,with a compressive strength increase ranging from 28.4%to 34%,and a gas permeation rate reduction between 51.8%and 66.7%.

Kinetics study on leaching of rare earth and aluminum from polishing powder waste using hydrochloric acid

In this study,a novel hydrometallurgical process consisting of hydrochloric acid three-stage countercurrent leaching and solvent extraction was proposed to recover rare earth oxide(REO)from the rare earth polishing powder waste(REPPW).The effects of HCl concentration,liquid-solid ratio(L/S ratio),temperature and time on the leaching yields of rare earths(in REO)and aluminum(in Al2O3)were studied.The result shows that the leaching yields of REO and Al2O3 are 90.96%and 43.89%respectively under the optimum leaching parameters of HCl concentration=8.00 mol/L,L/S ratio=4 mL/g,leaching temperature=353 K and leaching time=180 min.Meanwhile,the leaching kinetics of REO and Al2O3 were investigated in this study.The leaching behaviors of REO and Al2O3 follow a shrinking sphere/core model and the general leaching process is controlled by the surface chemical reaction.The leaching activation energies of REO and Al2O3 are 9.86 and 13.68 kJ/mol,respectively.The leaching yield of each substance in three-stage countercurrent leaching is improved substantially compared with single-stage leaching,with a change from 90.96%to 95.38%for REO and from 43.89%to 46.22%for Al2O3,respectively.Especially,the total concentration of REO in three-stage countercurrent leaching solution is greatly increased to above 300 g/L,and the acidity of which is decreased to ca.pH=2,which is conducive to subsequent solvent extraction directly.High purity REO(99.92%)is obtained by solvent extraction separation,oxalate precipitation and calcination.The total recovery yield of REO is 85.13%.

A hydrometallurgical method of energy saving type for separation of rare earth elements from rare earth polishing powder wastes with middle fraction of ceria

This study described a hydrometallurgical method to investigate the separation of rare earth elements（REEs）from rare earth polishing powder wastes（REPPWs）containing large amounts of rare earth oxides with a major phase of CeO2 and minor phases of La2O3,Pr2O3,and Nd2O3 using a process devised by the authors.The suggested approach consisted of five processes：the synthesis of NaR E（SO4）2·xH2O from rare earth oxides in Na2SO4-H2SO4-H2 O solutions（Process 1）,the conversion of NaR E（SO4）2·xH2O into RE（OH）3 using NaO H（Process 2）,and the oxidation of Ce（OH）3 into Ce（OH）4 using air with O2 injection（Process 3）,followed by Processes 4 and 5 for separation of REEs by acid leaching using HCl and H2SO4,respectively.To confirm the high yield of NaR E（SO4）2·xH2O in Process 1,experiments were carried out under various Na2SO4 concentrations（0.4–2.5 mol/L）,sulfuric acid concentrations（6–14 mol/L）,and reaction temperatures（95–125 oC）.In addition,the effect of the pH value on the separation of Ce（OH）4 in HCl-H2 O solutions with Ce（OH）4,La-,Pr-,and Nd（OH）3 in Process 4 was also investigated.On the basis of above results,the possibility of effective separation of REEs from REPPWs could be confirmed.

Recovery of waste rare earth fluorescent powders by two steps acid leaching

The effects of the acid leaching and alkali fusion on the leaching efficiency of Y,Eu,Ce,and Tb from the waste rare earth fluorescent powders were investigated in this paper.The results show that hydrochloric acid is better than sulfuric acid in the first acid leaching,and NaOH is better than Na2CO3in the alkali fusion.In the first acid leaching,the Wloss is 20.94%when the waste rare earth fluorescent powders are acid leached in H?concentration 3 mol L-1and S/L ratio 1:3 for 4 h due to red powders dissolved.The better results of the alkali fusion can be got at 800℃ for 2 h when the NaOH is used.The blue powders and the green powders can be dissolved into NaAlO2and oxides such as rare earth oxide(REO).The REO can be dissolved in H?concentration 5 mol L-1,S/L1:10 for 3 h in the second acid leaching.The leaching rates of the Y,Eu,Ce,and Tb are 99.06%,97.38%,98.22%,and 98.15%,respectively.The leaching rate of the total rare earth is 98.60%.

Effect of Mitigating Strength Retrogradation of Alkali Accelerator by the Synergism of Sodium Sulfate and Waste Glass Powder

This work aims to utilize waste glass powder(WGP)as a plementary material to mitigate the strength shrinkage caused by the alkaline accelerator.Waste glass power was used to replace cement by 0%,10%,and 20%to evaluate waste glass powder on the alkaline accelerator’s strength retrogradation.The results show that the strength improvement effect of unitary glass powder is inconspicuous.Innovative methods have been proposed to use sodium sulfate and waste glass powder synergism,using the activity of amorphous silica in glass powder.Compared with the reference group,the compressive strength of 28d mortar increases by 67%when the sodium sulfate content is 2.5%,and the replacement amount of waste glass powder is 10%.Besides,XRD and SEM analysis of hydration products also confirmed that the synergistic effect of sodium sulfate and waste glass powder could reduce strength inversion.The findings presented in this paper are pivotal for using waste glass to solve the problem of strength inversion caused by the alkaline accelerator.

Effect of Waste Marble Powder on Physical and Mechanical Properties of Concrete

The emission of greenhouse gases from cement production is an obstacle for sustainable development of construction industry.The use of waste materials in constructions instead of cement could be a feasible solution to green construction.Waste marble powder with good cementing property can be used in concrete partially replace cement.In this research,the effects of using waste marble powder on the physical and mechanical properties of concrete have been studied.Three groups of particle size and five levels of replacement ratio(5%,10%,15%,20%,25%)for each group have been designed.During the different stage of hydration process,the microstructure,phase composition and thermal properties of marble-cement paste have been investigated,the influence of particle size of marble powder on these properties has been discussed.The compressive strength and stressstrain relation were tested for different series prepared by partially replacing cement at proportions of 5%–25%separately.From the data analysis,it was observed that the using of waste marble powder would affect the hydration products and further affect the mechanical properties of concrete,the addition of marble powder that partially replace the cement at particular proportions in concrete is feasible.

Early-Age Properties Development of Recycled Glass Powder Blended Cement Paste:Strengths,Shrinkage,Nanoscale Characteristics,and Environmental Analysis

Recycling solid waste in cement-based materials cannot only ease its load on the natural environment but also reduce the carbon emissions of building materials.This study aims to investigate the effect of recycled glass powder(RGP)on the early-age mechanical properties and autogenous shrinkage of cement pastes,where cement is replaced by 10%,20%and 30%of RGP.In addition,the microstructure and nano-mechanical properties of cement paste with different RGP content and water to binder(W/B)ratio were also evaluated using SEM,MIP and nanoindentation techniques.The results indicate that the early-age autogenous shrinkage decreases with the increase of RGP content and W/B ratio.While the mechanical strength deteriorates due to the addition of RGP,it can be compensated by reducing the W/B ratio.Although the addition of RGP increases the total porosity of the hardened paste,it reduces the small size porosity(<50 nm).In addition,the proportions of different types of C-S-H are changed,and the volume fraction of porosity is increased,but that of hydration products of cement paste is reduced due to the incorporation of RGP.Besides its pozzolanic activity,the mitigated shrinkage deformation that RGP is generating in cement pastes is encouraging for its use as a novel supplementary cementitious material that reduces the early-age cracking risk of cement-based materials.Meanwhile,the life cycle assessments indicate that the RGP-cement component is an economical and eco-friendly novel engineering material.

Experimental Evaluation of Compressive Strength and Gas Permeability of Glass- Powder-Containing Mortar

Glass powder of various particle sizes(2,5,10 and 15μm)has been assessed as a possible cement substitute for mortars.Different replacement rates of cement(5%,10%,15%,and 20%)have been considered for all particle sizes.The accessible porosity,compressive strength,gas permeability and microstructure have been investigated accordingly.The results have shown that adding glass powder up to 20%has a significantly negative effect on the porosity and compressive strength of mortar.The compressive strength initially rises with a 5%replacement and then decreases.Similarly,the gas permeability of the mortar displays a non-monotonic behavior;first,it decreases and then it grows with an increase in the glass powder content and particle size.The porosity and gas permeability attain a minimum for a 5%content and 10μm particle size.Application of a Nuclear magnetic resonance(NMR)technique has revealed that incorporating waste glass powder with a certainfineness can reduce the pore size and the number of pores of the mortar.Compared with the control mortar,the pore volume of the waste glass mortar with 5%and 10μm particle size is significantly reduced.When cement is partially replaced by glass powder with a particle size of 10μm and a 5%percentage,the penetration resistance and compressive strength of the mortar are significantly improved.

Effect of Glass Powder on Chloride Ion Transport and Alkali-aggregate Reaction Expansion of Lightweight Aggregate Concrete

The effects of glass powder on the strength development, chloride permeability and potential alkali-aggregate reaction expansion of lightweight aggregate concrete were investigated. Ground blast furnace slag, coal fly ash and silica fume were used as reference materials. The re- placement of cement with 25% glass powder slightly decreases the strengthes at ？ and 28 d, but shows no effect on 90 d＇s. Silica fume is very effective in improving both the strength and chloride penetration resistance, while ground glass powder is much more effective than blast furnace slag and fly ash in improving chloride penetration resistance of the concrete. When expanded shale or clay is used as coarse aggregate, the concrete containing glass powder does not exhibit deleterious expansion even if alkali-reactive sand is used as fine aggregate of the concrete.

Synthesis of Calcium Hexaluminate from Waste Slag of Aluminum and Oyster Shell

Waste aluminum slag and oyster shell were used as raw materials to synthesize calcium hexaluminate（CA6）. The effects of different source materials of CaO and sintering temperature on the structures and properties of CA6 were investigated,respectively. The results show that compared to calcium oxide,oyster shell can lower the formation temperature of CA6,hence CA6 can be detected at 1300 ℃ by using oyster shell as the starting raw materials. Increasing the sintering temperature can promote the crystal growth. CA6 crystals show typical platelet shape,and its optimum sintering temperature falls in the 1450～1550 ℃ region. The bulk density is 1.54～1.83 g/cm^3,the apparent porosity is 44.1～55.2% and the flexural strength is 10.8～25.3 MPa.

Static and dynamic mechanical behaviour of ECO-RPC

Ecological reactive powder concrete (ECO-RPC) with small sized and differentvolume fraction steel fibers was prepared by substitution of ultra-fine industrial waste powder for50% to 60% cement by weight and replacement of ground fine quartz sand with natural fine aggregate.The effect of steel fiber volume fraction and curing ages on the static mechanical behaviour ofECO-RPC was studied. Using the split Hopkinson pressure bar technique, the dynamic mechanicalbehaviour of ECO-RPC was investigated under different strain rates. The results show that the staticmechanical behaviour of ECO-RPC increases with the increase of steel fiber volume fraction andcuring ages. The type of ECO-RPC with the substitution of 25% ultra-fine slag, 25% ultra-fine flyash and 10% silica fume is better than the others with compressive strength, flexural strength, andfracture energy more than 200 MPa, 60 MPa and 30 kJ/m^2, respectively. ECO-RPC has excellent strainrate stiffening effects under dynamic load. Its peak stress, peak strain and the area understrain-stress curve increase with the increase of strain rate. Its fracture pattern changes frombrittleness to toughness under high strain rates.

Selective extraction and recovery of rare earth metals from waste fluorescent powder using alkaline roasting-leaching process

Waste management of rare earth metals（REMs） containing materials and recycling of rare earth metals（REM） from waste materials are becoming more and more important due to high demand and resource exhaustion. However, extraction of REM from waste fluorescent powder materials is difficult because of their special aluminate structure. A novel ＂alkaline roasting-acid leaching＂ process was developed in this study. The alkaline roasting process mechanism was examined using differential thermal analysis（DTA）-thermogravimetric（TG） measurements, and the roasting product was characterized by XRD analysis. In this process, Al_2O_3 was converted into water soluble NaAlO_2 via alkaline roasting, and NaAlO_ 2 in the roasting product could be easily dissolved in water, while the rare earth oxide（REOs） remained as solid. After filtration, REOs cake was leached using hydrochloric acid to achieve 99.8% of REM recovery. It was concluded that the alkaline roasting-acid leaching process could effectively separate Al_2O_3 and REOs with high REM recovery.

Integrated microalgae culture with food processing waste for wastewater remediation and enhanced biomass productivity

Waste generation from food manufacturing facilities poses a serious hazard like environmental degradation, water pollution, and land pollution due to its high nutrient composition. Specifically, solid waste(powder) disposal requires additional energy sources in terms of scientific treatment, structured collection, and disposal packaging according to the safety regulation. Thus, this research discusses the viewpoint of integrating food processing waste as an organic carbon source with BG-11 medium for Chlorella vulgaris(FSP-E) growth. The food processing waste powders investigated in this study were obtained from milk, and biscuit manufacturing facilities. The culture medium was modified by combining both BG-11 and food processing waste powders to identify the optimal algal growth and biochemical content.Compared to the microalgae grown in BG-11 alone(IBG), the combination of biscuit waste and IBG produced higher biomass concentration(44%), with increased lipid(11%), protein(20%), and carbohydrate(57%) contents. Chlorella vulgaris was able to uptake nutrients from the culture medium with combination of food processing waste and IBG thus enhancing its growth. The results obtained also indicate that an integrated culture system using food processing waste and synthetic sources can generate energy out of waste by improving the bio-composition of the microalgae biomass.

Research on the mechanical properties and electrical conductivity of cement mortar based on recycled nano-iron boride

Traditional cement-based materials are being gradually replaced by nanomodified cement-based materials because the traditional materials cannot meet the production needs of modern society.Nano-iron boride(nano-FeB)is a high-performance nanomaterial prepared from waste iron powder during construction.Its one-dimensional structure is similar to that of carbon nanotubes,which makes it a potential candidate for nano-reinforcement materials.In this paper,the effects of different contents of recycled nano-FeB(0%,0.05%,0.075%,and 0.1 wt.%,based on cement weight)on the mechanical properties and electrical conductivity of cement mortar were studied.The results showed that the mechanical properties of the composite cement mortar were improved with the addition of nano-FeB.When the content of nano-FeB was 0.075%,the 28 d compressive strength and flexural strength of the composite cement mortar increased by 60.2%and 42.1%,respectively.In addition,a 0.075%nano-FeB content favorably improved the conductivity of cement mortar.Compared with that of the control group,the volume resistivity of the composite cement mortar decreased by one order of magnitude.