Simple and universal method in designs of high-efficiency diffractive optical elements for spectrum separation and beam concentration

Diffractive optical elements（DOEs） with spectrum separation and beam concentration（SSBC） functions have important applications in solar cell systems. With the SSBC DOEs, the sunlight radiation is divided into several wave bands so as to be effectively absorbed by photovoltaic materials with different band gaps. A new method is proposed for designing high-efficiency SSBC DOEs, which is physically simple, numerically fast, and universally applicable. The SSBC DOEs are designed by the new design method, and their performances are analyzed by the Fresnel diffraction integral method.The new design method takes two advantages over the previous design method. Firstly, the optical focusing efficiency is heightened by up to 10%. Secondly, focal positions of all the designed wavelengths can be designated arbitrarily and independently. It is believed that the designed SSBC DOEs should have practical applications to solar cell systems.

EFFECT OF OVERLAP CONCENTRATION AND PERSISTENCE LENGTH ON DNA SEPARATION IN POLYMER SOLUTIONS BY ELECTROPHORESIS

The persistence length and the overlap concentration(c~*) of poly(ethylene oxide)(PEO) and hydroxyethylcellulose(HEC) with similar molecular weight in 1×TBE buffer were studied by laser light scattering and viscometry.Their effect on DNA separation was investigated by capillary electrophoresis.It was determined that the persistence length of HEC was at least 5 times higher than that of PEO.Therefore,the c~* of HEC was smaller than that of PEO by a factor of ca.2.5.It was also found that the c~* values deter...

Cell Concentration and Separation in the Field of a Standing Ultrasonic Wave for Medicine and Biotechnology

This work is carried out to determine the empirical boundary conditions of concentration/separation of yeast cells, red blood cells of rats and guinea pigs in standing ultrasonic wave, based on the performed theoretical calculations. The results indicated that increase flow rate of the medium above the theoretically calculated values of cell retention in a standing ultrasonic wave causes them to wash away from the camera separation ultrasound.

Flotation-Calcination-Magnetic Separation Hybrid Process for Concentration of Rare Earth Minerals Contained in a Carbonatite Ore

A hybrid process consisting of flotation and magnetic separation has been developed to concentrate multi-phase rare earth minerals associated with a carbonatite ore that contains a significant amount of niobium. The deposit is known to contain at least 15 different rare earth minerals identified as silicocarbonatite, magnesiocarbonatite, ferrocarbonatites, calciocarbonatite, REE/Nb ferrocarbonatite, phosphates and niobates. Although no collector exists to float all the different rare earth minerals, the hydroxamic acid-based collectors have shown adequate efficiency in floating most of these minerals. 92% recovery of total rare earth oxide (TREO) and niobium in 45% mass was possible at d80 of <65 microns grind size. It was also possible to reduce the mass pull to 28%, but TREO and Nb’s recovery dropped to 85%. Calcination of the concentrate followed by quenching and fine grinding to <25 μm allowed upgrading the flotation concentrate by magnetic separation. It was demonstrated that at least 87% TREO and 85% Nb could be recovered in 16% of the feed mass. The paper discusses the overall concept of the flowsheet and the experimental strategies that led to this process.

Behaviors of vanadium and chromium in coal-based direct reduction of high-chromium vanadium-bearing titanomagnetite concentrates followed by magnetic separation

The reduction behaviors of FeO·V2O3 and FeO·Cr2O3 during coal-based direct reduction have a decisive impact on the efficient utilization of high-chromium vanadium-bearing titanomagnetite concentrates. The effects of molar ratio of C to Fe n(C)/n(Fe) and temperature on the behaviors of vanadium and chromium during direct reduction and magnetic separation were investigated. The reduced samples were characterized by X-ray diffraction(XRD), scanning election microscopy(SEM) and energy dispersive spectrometry(EDS) techniques. Experimental results indicate that the recoveries of vanadium and chromium rapidly increase from 10.0% and 9.6% to 45.3% and 74.3%, respectively, as the n(C)/n(Fe) increases from 0.8 to 1.4. At n(C)/n(Fe) of 0.8, the recoveries of vanadium and chromium are always lower than 10.0% in the whole temperature range of 1100-1250 °C. However, at n(C)/n(Fe) of 1.2, the recoveries of vanadium and chromium considerably increase from 17.8% and 33.8% to 42.4% and 76.0%, respectively, as the temperature increases from 1100 °C to 1250 °C. At n(C)/n(Fe) lower than 0.8, most of the FeO·V2O3 and FeO·Cr2O3 are not reduced to carbides because of the lack of carbonaceous reductants, and the temperature has little effect on the reduction behaviors of FeO·V2O3 and FeO·Cr2O3, resulting in very low recoveries of vanadium and chromium during magnetic separation. However, at higher n(C)/n(Fe), the reduction rates of FeO·V2O3 and FeO·Cr2O3 increase significatly because of the excess amount of carbonaceous reductants. Moreover, higher temperatures largely induce the reduction of FeO·V2O3 and FeO·Cr2O3 to carbides. The newly formed carbides are then dissolved in the γ(FCC) phase, and recovered accompanied with the metallic iron during magnetic separation.

Numerical Simulation of Particle Concentration in a Gas Cyclone Separator

The particle concentration inside a cyclone separator at different operation parameters was simulated with the FLUENT software. The Advanced Reynolds Stress Model （ARSM） was used in gas phase turbulence modeling. Stochastic Particle Tracking Model （SPTM） and the Particle-Source-In-Cell （PSIC） method were adopted for particles computing. The interaction between particles and the gas phase was also taken into account. The numerical simulation results were in agreement with the experimental data. The simulation revealed that an unsteady spiral dust strand appeared near the cyclone wall and a non-axi-symmetrical dust ring appeared in the annular space and under the cover plate of the cyclone. There were two regions in the radial particle concentration distribution, in which particle concentration was low in the inner region （r/R≤0.75） and increased greatly in the outer region （r/R〉0.75）. Large particles generally had higher concentration in the near-wall region and small particles had higher concentration in the inner swirling flow region. The axial distribution of particle concentration in the inner swirling flow （r/R≤0.3） region showed that there existed serious fine particle entrainment within the height of 0.SD above the dust discharge port and a short-cut flow at a distance of about 0.25D below the entrance of the vortex finder. The dimensionless concentration in the high-concentration region increased obviously in the upper part of the cyclone separation space when inlet particle loading was large. With increasing gas temperature, the particle separation ability of the cyclone was obviously weakened.

Preparing high-purity iron by direct reduction?smelting separation of ultra-high-grade iron concentrate

A new process for preparing high-purity iron(HPI)was proposed,and it was investigated by laboratory experiments and pilot tests.The results show that under conditions of a reduced temperature of 1075°C,reduced time of 5 h,and CaO content of 2.5wt%,a DRI with a metallization rate of 96.5%was obtained through coal-based direct reduction of ultra-high-grade iron concentrate.Then,an HPI with a Fe purity of 99.95%and C,Si,Mn,and P contents as low as 0.0008wt%,0.0006wt%,0.0014wt%,and 0.0015wt%,respectively,was prepared by smelting separation of the DRI using a smelting temperature of 1625°C,smelting time of 45 min,and CaO content of 9.3wt%.The product of the pilot test with a scale of 0.01 Mt/a had a lower impurity content than the Chinese industry standard.An HPI with a Fe purity of 99.98wt%can be produced through the direct reduction?smelting separation of ultra-high-grade iron concentrate at relatively low cost.The proposed process shows a promising prospect for application in the future.

Selective depression mechanism of combination of lime and sodium humate on arsenopyrite in flotation separation of Zn-As bulk concentrate

Lime(CaO)and sodium humate(NaHA)were used as the combined depressant for arsenopyrite pre-treated by CuSO_(4) and butyl xanthate.Micro-flotation tests show that the combined depressant CaO and NaHA achieved the selective depression of arsenopyrite.Closed-circuit lab-scale test results indicate that the synergistic effect of CaO+NaHA achieved a satisfactory flotation separation of sphalerite and arsenopyrite,for which the Zn grade and recovery of Zn concentrate were 51.21%and 92.21%,respectively.Contact angle measurements,adsorption amount measurements and X-ray photoelectron spectroscopy analysis indicate that the dissolved calcium species(mainly as Ca(2+))were adsorbed on the mineral surfaces,thereby promoting NaHA adsorption.Moreover,the surface of the arsenopyrite absorbed more amount of calcium species and NaHA than that of the sphalerite,thereby accounting for the strong hydrophilic surface of arsenopyrite.The adsorption of NaHA on arsenopyrite was mainly chemical adsorption through its carboxyl groups and Ca atoms,whereas that on sphalerite surface was relatively weak.

New process for treating boron-bearing iron ore by flash reduction coupled with magnetic separation

Boron is an important industrial raw material often sourced from minerals containing different compounds that cocrystallize,which makes it difficult to separate the mineral phases through conventional beneficiation.This study proposed a new treatment called flash reduction-melting separation(FRMS)for boron-bearing iron concentrates.In this method,the concentrates were first flash-reduced at the temperature under which the particles melt,and the slag and the reduced iron phases disengaged at the particle scale.Good reduc-tion and melting effects were achieved above 1550℃.The B_(2)O_(3) content in the separated slag was over 18wt%,and the B content in the iron was less than 0.03wt%.The proposed FRMS method was tested to investigate the effects of factors such as ore particle size and tem-perature on the reduction and melting steps with and without pre-reducing the raw concentrate.The mineral phase transformation and morphology evolution in the ore particles during FRMS were also comprehensively analyzed.

Pilot scale test of producing nickel concentrate from low-grade saprolitic laterite by direct reduction-magnetic separation

The enrichment of Ni from a low-grade saprolitic laterite ore,which has been pre-treated by high pressure grinding roller（HPGR） to be 74% passing 0.074 mm and contains 0.92% Ni,18.47% Fe,10.61% MgO and 42.27% SiO2,was conducted by using pelletizing,rotary kiln reduction and magnetic separation process on a semi industrial scale,and the effects of reduction duration,mass ratio of coal to pellets（C/P）,the types of magnetic separator,the sections of grinding-separation and the grinding fineness on the recovery of Ni and Fe were examined.It is shown that nickel concentrate containing 3.13 % Ni and 59.20 % Fe was achieved at recoveries of 84.36 % and 71.51% for Ni and Fe,respectively under the following conditions：reducing at （1120±40） ℃ for 120 min,C/P being 1.0,wet grinding of reduced pellets up to 70%-87% passing 0.074 mm and a magnetic field intensity of 238.8 kA/m during the first section of grinding-magnetic separation,and a grinding fineness of 84%-91% passing 0.045 mm and a magnetic intensity of 39.8 kA/m during the second section of grinding-magnetic separation.The enriched Ni containing concentrate has a low content of S and P,and can be used for further processing to produce high-grade ferronickel alloy.

Recovery of iron from waste ferrous sulphate by co-precipitation and magnetic separation

Magnetite concentrate was recovered from ferrous sulphate by co-precipitation and magnetic separation. In co-precipitation process, the effects of reaction conditions on iron recovery were studied, and the optimal reaction parameters are proposed as follows： n（CaO）/n（Fe2＋） 1.4：1, reaction temperature 80 ℃, ferrous ion concentration 0.4 mol/L, and the final mole ratio of Fe3＋ to FJ＋ in the reaction solution 1.9-2.1. In magnetic separation process, the effects of milling time and magnetic induction intensity on iron recovery were investigated. Wet milling played an important part in breaking the encapsulated magnetic phases. The results showed that the mixed product was wet-milled for 20 min before magnetic separation, the grade and recovery rate of iron in magnetite concentrate were increased from 51.41% and 84.15% to 62.05% and 85.35%, respectively.

Efficient enrichment of nickel and iron in laterite nickel ore by deep reduction and magnetic separation

The process of deep reduction and magnetic separation was proposed to enrich nickel and iron from laterite nickel ores.Results show that nickel-iron concentrates with nickel grade of 6.96%,nickel recovery of 94.06%,iron grade of 34.74%,and iron recovery of 80.44% could be obtained after magnetic separation under the conditions of reduction temperature of 1275℃,reduction time of 50 min,slag basicity of 1.0,carbon-containing coefficient of 2.5,and magnetic field strength of 72 kA/m.Reduction temperature and time affected the possibility of deep reduction and reaction progress.Slag basicity affected the composition of slag in burden and the spilling and enriching rate of nickel-iron from a matrix to form nickel-iron particles.Nickel-iron particles were generated,aggregated,and grew gradually in the reduction process.Nickel-iron particles can be effectively separated from gangue minerals by magnetic separation.

Study on Scandium Separation from Rare Earth Ore in Yunnan Province

Chemical components, main mineral content and mineral composition of rare earth ore in Yunnan Province was measurated by the analysis of the spectrum and the chemical components. The study shows that main metals mineral in the rare earth ore are magnetite, tatanomagnetite, limonite; less metals mineral are ilmenite, hematite; some minim minerals were iron pyrites, zircon, scheelite, and so on. Main nonmetals mineral are quartz, feldspar(plagioclase, K-feldspar); less nonmetals mineral are hopfnerite, biotite, titanite; some minim minerals are kaolinite and dolomite. Ilmenite has the highest content of Sc as 175 g·t -1, next is titanite as 81.2 g·t -1. Based on this result, A new method of extracting Sc is put forward. The technological flowsheet of separating Sc of low-intensity magnetic separation,tabing, gravity concentrate, high-gradient magnetic separation, and electrostatic separation was prepared. Amplified experiment obtained Sc concentrate with Sc content of 148.54 g·t -1, the yield of 7.92%,recovery of 69.20%, at the same time, a Fe concentrate with the grade of 63.88% and the yield of 5.91% is obtained.

Application of Electrical Capacitance Tomography to the Concentration Measurement in a Cyclone Dipleg

Accurate solid concentration measurement plays a key role in the process industry. Measurements analyzed offline can be used to estimate process efficiencies, to identify problems in a flow, and to validate computational models. Online measurements can be used for active control. Electrical capacitance tomography （ECT） is a unique measuring technique with great potential in multiphase flow measurement. Experimental studies are carried out on a solid concentration measurement in a cyclone separator dipleg, using ECT. In this experiment eight electrodes are selected for the ECT sensor that is placed on the straight tube of the dipleg. The fluctuating characteristics according to the screw feeder and the effect of the airflow rate from the top of the cyclone are analyzed. The feasibility andreliability of the method are verified by the experimental results.

ELECTROSTATIC PSEUDO LIQUID MEMBRANE SEPARATION TECHNOLOGY

Electrostatic pseudo liquid membrane（ESPLIM）separation process,developed recently in this laboratory,is a novel chemical separation technology.ESPLIM is an interdisciplinary technology evolved from thecombination of solvent extraction,liquid membrane and electrostatic techniques.It can be used to separate,purify and concentrate specific solutes from aqueous solutions.Therefore,it is suitable for the recovery ofvaluable metals from aqueous solutions in the field of hydrometallurgy（including nuclear fuel cycles）and forthe processes of waste water treatment.This paper discusses the basic principles of this new technology.Taking the extraction of Co2+by D2EHPA as an example,effects on metal extraction of electrical fieldstrength,extractant concentration and the flow ratio of feed to stripping solution have been studied.Exper-iments show that the once through extraction efficiency of Co2+can reach 99% while Co2+can be concen-trated up to 40—50g/L in the stripping solution.

Study on Metals Recovery from -0.074 mm Printed Circuit Boards by Enhanced Gravity Separation

Nowadays study on reutilization of discarded printed circuit boards (PCBs) has great significance for achieving secondary resources recycling and preventing environmental pollution. Physical methods show great potential and advantages on discarded PCBs reutilization, compared with chemical and biological methods. However for the particles of 0.074 mm PCBs, little work has been done in the past because of lower separation efficiency and recovery. In this work, the conundrum of 0.074 mm PCBs reutilization was resolved successfully with the help of Falcon concentrator. Separation mechanism for fine particles with different mass densities in a Falcon centrifugal concentrator was analyzed. The main factors such as magnitude of rotation frequency (centrifugal acceleration), anti-charge water pressure and feeding concentration were studied, and interaction of different factors was analyzed using DesignExpert software. The experimental results show that metals grade of 0.074 mm PCBs and integration efficiency were obtained as 76.89% and 80.77% respectively when feeding concentration was 40 g/L with water pressure of 0.01 MPa and rotation frequency of 50 Hz.

The Use of Process Analysis and Simulation to Identify Paths to Improve the Operation of an Iron Ore Gravity Concentration Circuit

The processing of iron ore to recover the valuable iron oxide minerals is commonly carried out using spiral concentrators that separate valuable minerals from non-valuable ones on the basis of the specific gravity of minerals. This paper shows that the analysis of the operation of spirals should not only focus on the minerals (as it is usually the case), but should also consider the particle size of these minerals. Indeed, the sampling of two industrial iron ore circuits and the data processing of the resulting measurements show that unexpectedly about 10% of the coarse heavy iron oxide minerals are not recovered by the spirals of the two circuits. Tests conducted by an independent research center confirm this plant observation. The pilot plant tests also show that the wash water flowrate addition may adversely affect the recovery of coarse heavy mineral particles. A mathematical model for the spiral was implemented into a simulator for an iron ore gravity concentration circuit. The simulator shows a potential 0.7% increase of iron recovery by simply changing the strategy used to distribute the wash water between the rougher and the cleaner/recleaner spirals of the circuit. The simulator also shows that the introduction of a hydraulic classifier into the gravity concentration circuit yields a marginal improvement to the performances of the circuit.

Continuous electromagnetic separation of inclusion from aluminum melt using alternating current

A novel scheme about the continuous electromagnetic purification of aluminum melt was put forward based on the utilization of a square separation pipe and a 50 Hz alternating current to produce electromagnetic force. It is experimentally found that with electrical current of 400 A/cm2, it takes only 10 s to remove 95% inclusion from aluminum melt. Comprehensive numerical simulations were carried out to investigate the dynamics mechanisms behind the process. The results show that the removal of inclusion is attributed to the cooperative effects of electromagnetic buoyancy and the secondary flow induced by the rotational electromagnetic force, and the removal efficient increases with the size of inclusion and the electrical current imposed. Theoretical predictions on the distribution and removal efficiency of inclusion were supported by the experiments.

Synthesis and Efficiency of a SphericalMacroporous Epoxy-dicyandiamide ChelateResin for Preconcentrating and SeparatingTrace Au, Hg, Pd and Ru from Samples

A novel spherical macroporous epoxy-dicyandiamide chelate resin was synthesized simply and rapidly from epoxy resin and used for the preconcentration and separation of trace amounts of Au (Ⅲ ), Hg (Ⅱ ), Pd (Ⅳ) and Ru (Ⅲ) ions from solution samples. The analyzed ions can be quantitatively concentrated by the resin at a flow rate of 2. 0 mL/min at pH 4, and can also be desorbed with 15 mL of 4 mol/L HCl + 0. 3 g thiourea from the resin column with recoveries of 96. 5%-99. 0%. After the chelate resin was reused for 7 times, the recoveries of these ions were still over 92%, and 400-1 000 times of excess of Fe(Ⅲ ), Al(Ⅲ ), Ni( II), Mn( Ⅱ ), Cr (Ⅲ ), Cu ( Ⅱ ), Cd (Ⅱ ) and Pb (Ⅱ ) caused little interference with the determination of these ions by an inductively coupled plasma optical emission spectrometer (ICP-OES ). The capacities of the resin for the analytes are in the range of 0. 35~0. 92 mmol/g. The RSDs of the proposed method are in the range of 1. 1 % ~4. 0% for each kind of the analyzed ions. The recoveries of a standard added in real solution samples are between 96. 5% and 98. 5%, and the results for the analyzed ions in a powder sample are in good agreement with their reported values.

EXPERIMENTAL STUDIES ON FELDSPAR ORE CONCENTRATION

A series of Fe2O3-elimination experiments were conducted on feldspar samples from Tangshan Stone-powder Plant. These experimental methods include scrubbing desliming, flotation, rod milling and high gradient magnetic separation. Some technical factors of feldspar concentration and a new technological flow-sheet of ceramics raw material concentration were put forward.