Anchoring mechanical characteristics of Ductile-Expansion bolt

The application of ductile rock bolts has been a crucial method for solving the problems of large deformations,energy absorption and stability control issues in deep rock masses.To study the anchoring mechanism of the key expansive structure,this paper proposes a novel type of bolt—the Ductile-Expansion bolt,and conducts research on anchoring mechanics,energy absorption characteristics,and failure modes of the bolt.In addition,this paper defines the concept of load-volume ratio of metal rock bolts and proves the Ductile-Expansion bolt is capable of better improving the unit volume bearing capacity of the bolt material.Furthermore,laboratory and field tests verify the Ductile-Expansion bolt had better anchoring effect than the traditional rebar bolt,with the expansion structure favorably enhancing the ductility and energy absorption performance of the bolt.Finally,this paper microscopically analyzes the crack propagation and distribution morphology of the bolts by establishing a 3D coupled numerical model based on FDM-DEM.Numerical results illustrate the interface at the variable diameter of the Ductile-Expansion bolt serves as the transition zone between high and low stress levels.The expansion structure can impose radial compression on the medium around the bolt,which can improve the bolt anchorage performance.

Strength characteristics of rock anchored by NPR bolt with different preloads

This study compares the strength characteristics of rocks anchored by NPR bolts and ordinary bolts with varied preloads,based on the mechanical properties of NPR bolts(with a negative Poisson’s ratio).The results show that the uniaxial compressive stress-strain curve of ordinary anchored rocks exhibits noticeable abrupt changes.After reaching peak strength,the bolt breaks,whereas the stress-strain curve of NPR-anchored rocks is smoother.The NPR bolt enters the stage of continuous resistance after reaching maximal strength and does not break.As the preload increases,the strength of the anchored rock grows linearly.A calculation equation for the strength of the anchored rock is proposed based on the preload.The theoretical equation fits the test results well,and the fitted parameters show that NPR bolts can better increase the strength of the rock.The concept of dynamic toughness UC of anchored rock is proposed to reflect the comprehensive mechanical properties of anchored rock,including strength and plasticity.As the preload increases,the UC of ordinary anchored rock first decreases and then increases,while the UC of the NPR anchored rock does not change significantly with the preload when the strain is small,and the UC increases with the increase of the preload when the strain is large.

Anchoring effect and energy-absorbing support mechanism of large deformation bolt

To research the anchoring effect of large deformation bolt,tensile and drawing models are established.Then,the evolution laws of drawing force,bolt axial force and interfacial shear stress are analyzed.Additionally,the influence of structure element position on the anchoring effect of large deformation bolt is discussed.At last,the energy-absorbing support mechanism is discussed.Results show that during the drawing process of normal bolt,drawing force,bolt axial force and interfacial shear stress all gradually increase as increasing the drawing displacement,but when the large deformation bolt enters the structural deformation stage,these three values will keep stable;when the structure element of large deformation bolt approaches the drawing end,the fluctuation range of drawing force decreases,the distributions of bolt axial force and interfacial shear stress of anchorage section are steady and the increasing rate of interfacial shear stress decreases,which are advantageous for keeping the stress stability of the anchorage body.During the working process of large deformation bolt,the strain of bolt body is small,the working resistance is stable and the distributions of bolt axial force and interfacial shear stress are steady.When a rock burst event occurs,the bolt and bonding interface cannot easily break,which weakens the dynamic disaster degree.

Anchoring mechanism and application of hydraulic expansion bolts used in soft rock roadway floor heave control

Comparing with the resin bolt, the hydraulic expansion bolt has different anchoring mechanism and application advantage. According to the working mechanism of the hydraulic expansion bolt, its anchoring force is expressed in four forms including support anchoring force, tension anchoring force, expansion anchoring force and tangent anchoring force, and their values can be obtained on the basis of each calculation formula. Among them, the expansion anchoring force, which is the unique anchoring force of the hydraulic expansion bolt, can provide confining pressure to increase the strength of rock. Aiming at solving the problem of stability control in the soft rock roadway in Jinbaotun Coal Mine which has a double layer of 40 U-type sheds and cannot provide enough resistance support to control floor heave, the study reveals the mechanism of floor heave in the soft rock roadway, and designs the reasonable support parameters of the hydraulic expansion bolts. The observed results of floor convergence indicate that the hydraulic expansion bolts can prevent the development and flow of the plastic zone in the floor rock to control floor heave. Research results enrich the control technology in the soft rock roadway.

Anchoring eccentricity features and rectifying devices for resin grouted bolt/cable bolt

The anchoring eccentricity of the bolt and cable bolt is a common problem in geotechnical support engineering and affects the ability of the bolt and cable bolt to control the rock mass to a certain extent.This paper reports on numerical simulation and laboratory experiments conducted to clarify the effect of eccentricity on the anchoring quality of the bolt and cable bolt,and to establish an effective solution strategy.The results reveal that the anchoring eccentricity causes unbalanced stress distribution and the uncoordinated deformation of the resin layer,which results in higher stress and greater deformation of the resin layer at the near side of the rod body.Additionally,as the degree of anchoring eccentricity increases,the effect becomes more significant,and the resin layer of the anchoring system becomes more likely to undergo preferential failure locally,which weakens the load-bearing performance of the anchoring system.This paper develops an innovative bolt anchoring rectifying device(B-ARD)and cable bolt anchoring rectifying device(C-ARD)on the basis of the structural characteristics of the bolt and cable bolt to better ensure the anchoring effect of them.The working effects of these two devices were verified in detailed experiments and analysis.The experimental results show that the anchoring rectifying devices(ARD)improve and ensure the anchoring concentricity of the bolt and cable bolt,which will help improve the supporting performance of them.The paper provides a convenient and effective method for improving the anchoring concentricity of the bolt and cable bolt,and provides a concept and reference for technical research on improving the effect of roof bolting.

Parameter analysis of anchor bolt support for large-span and jointed rock mass

In order to obtain the optimal parameters of anchor bolt supporting system for large-span and jointed rock mass in Kaiyang Phosphor Mine, it is expensive and unavailable with the method of in-situ experiments. This paper describes a numerical modeling with discrete element method for the supporting effects of different type of anchor bolts. The anchor bolts with variant length of 0.5m, 0.8m, 1.0m, diameter of 10mm, 15mm, 20mm, setting spacing of 3.0m, 2.5m, 2.0m, and setting angle of 10°, 20°, 30°, are simulated respectively. The results show that there exist optimal parameters of anchor bolt support for large-span and jointed rock mass. For the bolt support of the concerning, the optimal length is 2.53.5m, the diameter is 2535mm, the spacing is 0.50.6m, and the setting angle is 105°.

Hydrogeochemical modelling of corrosive environment contributing to premature failure of anchor bolts in underground coal mines

Anchor bolts are commonly used throughout underground mining and tunnelling operations to improve roof stability.However,premature failures of anchor bolts are significant safety risks in underground excavations around the world due to susceptible bolt materials,a moist and corrosive environment and tensile stress.In this paper,laboratory experiments and hydrogeochemical models were combined to investigate anchor bolt corrosion and failure associated with aqueous environments in underground coal mines.Experimental data and collated mine water chemistry data were used to simulate bolt corrosion reactions with groundwater and rock materials with the PHREEQC code.A series of models quantified reactions involving iron and carbon under aerobic and anaerobic conditions in comparison with ion,pH and pE trends in experimental data.The models showed that corrosion processes are inhibited by some natural environmental factors,because dissolved oxygen would cause more iron from the bolts to oxidize into solution.These interdisciplinary insights into corrosion failure of underground anchor bolts confirm that environmental factors are important contributors to stress corrosion cracking.

Vibration Characteristic of Anchoring System of Bolt and Elastic Wave Propagation Law

Based on one-dimension wave theory, the propagation law of elastic wave along the rock bolt, rock medium and their coupling system are researched, and the attenuation law and propagation mechanism of wave in the anchoring system are obtained. Meanwhile, the studies on end reflection and dynamic response under load are also carried out experimentally, the relationship between anchoring length and excited wave length is obtained when the end reflection of holt emerges, and it is concluded that under the condition of bolt loaded, as the load increases, the reflection of the upper interface of anchoring segment weakens while the end reflection strengthens relatively, hence the energy attenuation increases. These results provide some important theory basis for measuring the effective anchoring length of bolt, judging the bonding quality of anchoring end and surrounding rock, and estimating the utmost load force of bolt.

ANCHORING EFFECT ANALYSIS OF TENSIONED BOLTS

The paper analyses quantitatively the anchoring effect of tensioned bolts on surrounding rock strength, and defines two concepts: one is the surrounding rock strength increased amount Δτ13 and the other is the strength influence factor k. The anchoring effect of tensioned bolts is considered to increase a strength increased amount Δτ13 where Δτ13 is the product k and ten-sioned load p, i. e. Δτ13 = kp, where k is a function of two variables x and y. The distribu-tive properties both Δτ13 and k are also discussed in the paper, obtaining some useful results for designing bolting support parameters.

Applied on bolting-cable anchor support of full-seam roadway in weaker thick coal seam

The designing method and the supporting mechanism of both bolt and small cable anchor for full seam roadway in the weaker thick coal seam are systematically analyzed, and the construction technology and the supporting results are briefly summarized.

Analysis on the anchor mechanism of the full length resin bolt

The purpose of this paper is to reveal the stress distribution characteristic along the full length anchor bolt. Based on the mechanic model set up, the author calculated the anchor mechanism of the full length resin rock bolt. The stress distribution characteristic is different according to different type of surrounding rock. The conclusion is important to optimize the roadway bolt support design.

Prediction of a maximum pull-out load of anchor bolts using an optimal combination model

The mixed model of improved exponential and power function and unequal interval gray GM(1,1)model have poor accuracy in predicting the maximum pull-out load of anchor bolts.An optimal combination model was derived using the optimally weighted combination theory and the minimum sum of logarithmic squared errors as the objective function.Two typical anchor bolt pull-out engineering cases were selected to compare the performance of the proposed model with those of existing ones.Results showed that the optimal combination model was suitable not only for the slow P-s curve but also for the steep P-s curve.Its accuracy and stable reliability,as well as its prediction capability classification,were better than those of the other prediction models.Therefore,the optimal combination model is an effective processing method for predicting the maximum pull-out load of anchor bolts according to measured data.

Anchorage Performance and Interfacial Mechanics Transfer Characteristics of a Composite Anchor Bolt with Different Surface Shape

To solve the deficiency of steel anchor blot in corrosion resistance and flaw of GFRP anchor bolt in fracture resistance, our research group develops a new composite anchor bolt made of steel strands wrapped up with compound fiber resin. To improve the cohesion performance of the composite anchor bolt, pull-out tests of different composite anchor bolts with different groove intervals and depths were made and analyzed. The results show that the pulling resistance of the composite anchor bolt increases with the increase of groove interval and depth, but groove interval and depth have optimal value. Based on elastic mechanics, the cohesion between anchor bolts and anchor bodies and its distribution characteristics caused by axial tension are analyzed and cohesion formula is obtained. By contrast, the experimental result is consistent with the theoretical analysis. Therefore, the surficial change of anchor colts could influence the performance of the composite anchor bolt. The cohesion force and anchorage performance can be improved by changing the surface of anchor bolts. Research results show that the new composite anchor bolt is high-performance material in the civil engineering.

锚杆张拉力无损测试原理与技术研究

基于锚杆锚固体系多接触面特征,建造室内模型研究其锚固体系振动特性。通过在锚杆无应力段顶端安装加速度传感器测试时程信号,经快速傅里叶变换获得锚杆无应力段顶端振动频谱图,其频谱图的卓越频率具有良好的可识别性,据此获得其卓越频率与锚杆张拉力、锚杆无应力长度的变化规律,其卓越频率并非锚杆张拉段横向多阶振动频率。以此为基础建立了视锚固螺母为弹性基础的锚杆弹性振动模型、锚固螺母及锚杆相对螺母与球形垫圈接触面转动的刚体振动模型,分别获得其模型频率方程,基于其识别的卓越频率求解频率方程中的刚度参数,室内与现场试验表明其刚度参数—锚杆张拉力具有良好的线性相关性和单调递增关系。进一步室内模型试验表明其刚度参数—锚杆张拉力关系特征与蝶形托盘接触不同介质、不同锚杆张拉段长度不具有明显的相关性。为此提出了锚杆张拉力无损测试原理、方法与实现的技术路线,现场小规模试验表明本文提出的方法具有可靠性。

锚栓屈服型可抬升柱脚节点抗震性能试验研究

为满足结构在震中安全且震后可修复使用的目的,设计了一种锚栓屈服型可抬升柱脚节点,该节点是一种半刚性节点,将柱脚锚栓的一部分作为节点的阻尼器,阻尼器为柱脚提供抗弯能力和可抬升能力,在地震时柱脚节点塑性变形主要集中在阻尼器上,震后通过更换阻尼器即可完成柱脚节点的修复。为此,设计一组普通外露式柱脚节点和锚栓屈服型可抬升柱脚节点进行对比试验,并通过拟静力试验,研究它们在低周往复荷载下的滞回特性、抗弯承载力、刚度退化、耗能能力等抗震性能,同时研究柱脚节点在更换阻尼器前后的抗震性能。研究结果表明:对比普通外露式柱脚节点,锚栓屈服型可抬升柱脚具有更好的耗能能力和变形能力,试件的损伤基本集中在可更换的阻尼器上,耗能模式和损伤机制较为合理。在进行修复后,除初期转动刚度略低于修复前试件外,整体抗震性能基本可恢复至震前水平。另外,该新型柱脚的阻尼器拆卸和更换较为简便。

锚杆倒肋式风机基础受力性能的数值模拟

为了解决风机基础施工成本高、施工难度大等问题,提出了一种新型锚杆倒肋式风机基础。利用有限元分析软件ABAQUS对该新型风机基础与传统梁板式风机基础在极端运行荷载工况下的混凝土应力、钢筋应力、基础位移以及基础倾斜率进行数值模拟分析,并进一步讨论二者的混凝土用量、钢筋用量、土方开挖量。结果表明,锚杆的添加以及倒肋的结构设计使锚杆倒肋式风机基础的受力性能、经济性等方面明显优于传统梁板式风机基础,具有较好的应用前景。

风力发电塔基础预应力锚栓T型法兰连接系统计算方法研究

由于锚固区域基础刚度的影响,风力发电塔基础预应力锚栓组件受力不同于塔筒钢管间锻造法兰连接系统。基于Petersen计算方法的原理,推导出适用于预应力锚栓式风力机基础的计算方法,建立包含锚栓组件在内的单区隔和整体有限元模型研究基础约束刚度的空间效应。通过对单区隔和整体有限元计算所得锚栓拉力的对比发现,基础约束刚度的空间效应可忽略不计;通过对整体有限元模型计算结果和工程算法计算结果的对比,验证了工程算法的精度。

既有隧道不同扩挖宽度下锚杆参数的优化

以黄山洞隧道工程为依托,通过对现场数据的监测和利用有限元分析软件Midas GTS NX进行数值模拟,分析了不同扩挖宽度下隧道拱顶沉降值、周边收敛值和围岩有效应力变化的规律,并改变锚杆的长度和锚杆间距,分析在不同锚杆长度下围岩有效应力、衬砌应力以及锚杆应力的变化规律,确定了不同扩挖宽度下最优的锚杆长度和锚杆间距.研究结果表明:随着扩挖宽度的增加,围岩有效应力由大至小依次为拱脚处压应力、拱腰处压应力、拱顶处压应力和仰拱处拉应力;拱顶处压应力随扩挖宽度的增大而减小,拱腰处压应力随扩挖宽度的增大而增大,但增大趋势不明显;受单侧扩挖方式的影响,扩挖侧的应力大于非扩挖侧;拱脚处受到应力集中的影响,其压应力随着扩挖宽度的增大而增大;扩挖宽度为1.5~2.5 m时的最优锚杆长度和间距分别为2.5 m和1.7 m,扩挖宽度为3.5~4.5 m时二者分别为3.0 m和1.2 m.

煤巷钻锚一体化快速掘进技术与装备及应用

分析煤巷掘进技术与装备现状及存在的问题,介绍研发的钻锚一体化快速掘进新模式、新技术、新装备及井下应用效果。研发出钻锚一体化锚杆支护技术与设备,包括钻锚一体化锚杆、泵注式锚固剂、钻锚一体化钻臂、钻箱、锚杆仓、锚固剂泵注系统及智能控制系统,将传统树脂锚固锚杆安装6道工序简化为1道连续工序,实现了锚杆自动化“一键”打设,单根锚杆作业时间由原来5~6 min减少为3 min。研发出自动化喷涂支护技术与装备,包括高强、速凝、抗变形喷涂护表材料,抗拉强度超过9 MPa,断裂伸长率超过100%,黏结强度高于3 MPa;研发出6自由度喷涂系统,可实现随掘自动化快速喷涂作业。研发出巷道随掘变形动态监测技术与系统,实现随掘大粉尘、多干扰、低照度环境下的巷道表面变形监测,监测精度能够满足围岩稳定性评价要求。提出煤巷掘支锚运分区并行协同快速掘进新模式,研制出钻锚一体化快速掘进成套装备。对试验矿井陕西陕煤曹家滩煤矿回采巷道掘进过程中围岩位移和稳定性进行了监测,在时间上,巷道掘出2~3 h后80%以上的围岩位移已经发生;在空间上,距离掘进工作面相当于2倍巷道宽度的位置,90%以上的围岩位移已经完成。快速掘进引起的巷道围岩位移在很短时间内就基本完成,要求支护必须及时且快速。在曹家滩煤矿10 m超大采高综采工作面特大断面回采巷道完成近6000 m的巷道掘进工程,打设钻锚一体化锚杆60000余根。锚杆施工时间、支护用工人数及作业人员劳动强度大幅降低,掘进速度、效率及自动化水平显著提高。试验巷道顶板位移量小、完整稳定,支护效果良好。煤巷钻锚一体化快速掘进技术与装备井下试验取得成功,具备了特大断面煤巷月掘进进尺1500~2000 m的能力。

缓凝型水泥浆液配合比优化及锚孔浆岩界面特性影响研究

针对预应力锚杆后张法施工中自由段浆液流动性和缓凝效果差的工程难题,提出使用标准型聚羧酸减水剂作为掺加剂以实现水泥浆液缓凝并提高其工作性能,探究其对锚孔浆岩界面特性的影响。采用室内试验、SEM电镜扫描等手段,结合Matlab多目标优化等方法,对掺加减水剂的缓凝型水泥浆液的锚固性能及配合比优化展开研究,得出适用于预应力锚杆自由段的注浆材料及其最优配合比,并与现行规范推荐配合比进行锚孔横断面结石特性对比试验。研究结果表明:1)随着水灰比增大,水泥浆液的流动度和凝结时间增大,体积结石率和抗压强度减小;随着减水剂掺量的增大,水泥浆液的流动度和凝结时间增大,体积结石率减小,减水剂对浆液抗压强度影响较小;2)未掺加减水剂时,浆液结石体致密性随着水灰比的增大而降低,掺加减水剂使得浆液结石体表面局部存在相对较大尺度的孔或孔隙,对宏观结石体强度有一定影响;3)通过Matlab多目标优化方法推荐了缓凝型水泥浆液最优配合比为水灰比0.3,减水剂掺量1.85%,相关性能参数符合规范要求,且流动度与抗压强度较规范推荐配合比分别提升了72.3%和107%;4)浸水围岩会弱化浆岩界面的抗剪强度,因此在锚杆灌浆过程中保证横断面结石率有利于提高浆岩界面的抗剪强度,本文提出的最优配合比浆液抗剪强度优于规范推荐配合比浆液。