Behavior and mechanism of pre-oxidation improvement on fluidization in the fluidized reduction of titanomagnetite

The direct reduction process is an important development direction of low-carbon ironmaking and efficient comprehensive utilization of poly-metallic iron ore,such as titanomagnetite.However,the defluidization of reduced iron particles with a high metallization degree at a high temperature will seriously affect the operation of fluidized bed reduction.Coupling the pre-oxidation enhancing reduction and the particle surface modification of titanomagnetite,the behavior and mechanism of pre-oxidation improvement on fluidization in the fluidized bed reduction of titanomagnetite are systematically studied in this paper.Pre-oxidation treatment of titanomagnetite can significantly lower the critical stable reduction fluidization gas velocity to 0.17 m/s,which is reduced by 56%compared to that of titanomagnetite reduction without pre-oxidation,while achieving a metallization degree of>90%,Corresponding to the different reduction fluidization behaviors,three pre-oxidation operation regions have been divided,taking oxidation degrees of 26%and 86%as the boundaries.Focusing on the particle surface morphology evolution in the pre-oxidation-reduction process,the relationship between the surface morphology of pre-oxidized ore and the reduced iron with fluidization properties is built.The improving method of pre-oxidation on the reduction fluidization provides a novel approach to prevent defluidization by particle surface modification,especially for the fluidized bed reduction of poly-metallic iron ore.

Prediction of pre-oxidation efficiency of refractory gold concentrate by ozone in ferric sulfate solution using artificial neural networks

An artificial neural network model was developed to predict the oxidation of refractory gold concentrate （RGC） by ozone and ferric ions. The concentration of ozone and ferric ions, pulp density, oxygen amount, leaching time and temperature were employed as inputs to the network; the output of the network was the percentage of the ferric extraction iron from RGC. The multilayered feed-forward networks were trained by 33 sets of input-output patterns using a back propagation algorithm; a three-layer network with 8 neurons in the hidden layer gave optimal results. The model gave good predictions of high correlation coefficient （R2=0.966）. The predictions by ANN are more accurate when compared with conventional multivariate regression analysis （MVRA）. In addition, calculation with ANN model indicates that temperature is the predominant parameter and ozone concentration is the lesser influential parameter in the pre-oxidation process of refractory gold ore. The ANN neural network model accurately estimates the ferric extraction during pretreatment process of RGC in gold smelter plants and can be used to optimize the process parameters.

Effects of vacuum pre-oxidation process on thermally-grown oxides layer of CoCrAlY high temperature corrosion resistance coating

The influence of the certain specific vacuum pre-oxidation process on the phase transformation of thermally-grown oxides（TGO） was studied.The CoCrAlY high temperature corrosion resistance coatings were produced onto the nickel-based superalloy substrate by high velocity oxygen fuel（HVOF）.It suggests that the TGO usually consists of a great number of chromium oxides,cobalt oxides and spinel oxides besides alumina during the initial period of the high temperature oxidation if the specimens are not subjected to the appropriate vacuum pre-oxidation process.Furthermore,the amount of alumina is strongly dependent on the partial pressure of oxygen;while the CoCr2O4 spinel oxides are usually formed under the conditions of higher partial pressure of oxygen during the initial period and the lower partial pressure of oxygen during the subsequent period of the isothermal oxidation.After the appropriate vacuum pre-oxidation process,the TGO is mainly composed of alumina that contains lower Y element,while alumina that contains higher Y element sporadically distributes,and the spinel oxides cannot be found.After a longer period of the isothermal oxidation,a small amount of porous CoCr2O4 and the chrome oxide sporadically distribute near the continuous alumina.Additionally,after the appropriate vacuum pre-oxidation process,the TGO growth rate is relatively slow.

Sulfidization regulation of cuprite by pre-oxidation using sodium hypochlorite as an oxidant

The direct sulfidization of cuprite is inefficient because cuprite is a copper-oxide mineral with a strong surface hydrophilicity.In this study,oxidant was used to modify cuprite surfaces to regulate the sulfidization of cuprite.Microflotation tests showed that the flotation recovery of pre-oxidized cuprite was nearly25% higher than that of direct sulfidization flotation,which indicates that the cuprite surface activity was enhanced after pre-oxidation by Cu(Ⅰ) species(weak affinity with sulfur ions) transformation to Cu(Ⅱ)species(strong affinity with sulfur ions).Zeta potential,scanning electron microscopy-energy dispersive X-ray spectroscopy,X-ray photoelectron spectroscopy,and time-of-flight secondary ion mass spectrometry results showed that pre-oxidation improved cuprite sulfidization and promoted the formation of copper-sulfide species on the cuprite surfaces.The mineral surface stability and thus,xanthate species adsorption on the cuprite surfaces were improved.The surface-adsorption measurements and infrared spectroscopy showed that a large amount of xanthate species was adsorbed onto the sulfidized cuprite surfaces after pre-oxidation,which enhanced the cuprite hydrophobicity and improved the cuprite flotation.

Complete stabilization of severely As-contaminated soil by a simple H2O2 pre-oxidation method combined with non-toxic TMT-15 and FeCl3·6H2O

The stabilization of severely As-polluted soil has been a challenge, especially for the extremely toxic As(Ⅲ) contaminants. In this study, soil with a high As concentration(26084 mg/kg) was availably stabilized by a H2O2 pre-oxidation assisted TMT-15(Na3S3C3N3 solution with a mass fraction of 15%) and FeCl3·6 H2O stabilization method. The results showed that the combination of the two stabilizers(i.e., TMT-15 and FeCl3·6 H2O) presented a better stabilization behavior than either stabilizer used individually. The use of the H2O2 pre-oxidation assisted TMT-15 and FeCl3·6 H2O stabilization approach not only converted the As(Ⅲ) to As(Ⅴ) but also reduced the toxic leaching concentration of As to 1.61 mg/L, which is a safe level, when the additions of TMT-15 and FeCl3·6 H2O were 2 mL and 0.20 g, respectively. Thus, using only a simple H2O2 pre-oxidation to combine clean stabilization with non-toxic stabilizers TMT-15 and FeCl3·6 H2O could render the severely As-contaminated soil safe for disposal in a landfill.

Reduction and subsequent carburization of pre-oxidation magnetite pellets

Magnetite is a kind of iron ore that is difficult to carburize.In order to improve the carburizing performance of magnetite pellet,pre-oxidation treatment was carried out,and the oxidation,reduction and carburization behaviors of magnetite pellet were investigated in this study.The magnetite pellet was oxidized in the air and carburized in CO-CO_(2)-H_(2) gas mixtures,the oxidation,reduction and carburization behaviors were demonstrated by detecting phase change,microstructure,carburizing index via thermogravimetry,X-ray diffraction(XRD),infrared carbon-sulfur analyzer,and scanning electron microscope(SEM).The results show that the dense magnetite particles inside pellet are oxidized to porous hematite particles,and the Fe_(3)O_(4) transforms to Fe_(2)O_(3) with high lattice defect concentration during the pre-oxidation process.Then the porous hematite particles and newly formed Fe_(2)O_(3) significantly promote the reduction efficiency.Porous metallic iron particles are produced in the reduction process.Finally,both high reduction efficiency and the porous structure of metallic iron particles dramatically enhance the carburization efficiency of pellet.High preoxidation temperature favors to the carburization of magnetite pellet.However,the carburized index decreases due to the recrystallization of iron oxide when the temperature extends to 1000℃.The optimum pre-oxidation temperature for magnetite pellet carburization is 900℃.

Effect of chloride ion on bacterial pre-oxidation of arsenic-containing gold concentrate

The bacterial pre-oxidation process of arsenic-containing gold concentrates and the bacterial activity under different chloride ion concentrations were studied by using a mixture of thermophilic strains TCJ domesticated in production.The experimental result shows that with different samples and leaching systems,the adaptability and Cl- tolerance of bacteria are different,and that appropriate chloride ion concentration is conductive to bacterial oxidation,while higher chloride ion concentration will inhibit the bacterial activity and affect the pre-oxidation performance.Under the present production conditions,TCJ can adapt to the changes of water quality in the source of water and its critical chloride ion tolerance value is 2.7 g/L.

Spontaneous combustion tendency of fresh and pre-oxidized sulfide ores

Three representative sulfide ore samples were collected from typical metal mines,and their corresponding pre-oxidized products were obtained under nature environment.The thermal behaviors of each sample at heating rates of 5,10,15 and 20 °C/min in air flow from ambient temperature to 800 °C were studied by simultaneous thermal analysis and the TG/DSC curves before and after the pre-oxidation were compared.By the peak temperature of DTG curves,the whole reaction process for each sample was divided into different stages,and the apparent activation energies were calculated by the Ozawa-Flynn-Wall method.The results show that the reaction process of each sample after pre-oxidation is more complex,with quicker reaction rates,fewer heat production quantities,and higher or lower ignition-points.The apparent activation energies decrease from 364.017-474.228 kJ/mol to 244.523- 333.161 kJ/mol.Therefore,sulfide ores are more susceptible to spontaneous combustion after the pre-oxidation.

Study on contrast test of PPC pre-oxidation and coagulation for algae removal and deodorization

The effect of treating algae-bearing water and induced odor by use of permanganate potassium composite （PPC） pre-oxidation was investigated, and was compared with the effect of treatments by pre-chlorination, permanganate petassium pre-oxidation and simple coagulation. The results showed that simple coagulation and pre-chlorination were less effective in removing algae and its odor, whereas PPC pre-oxidation was the most effective in algae removal and deodorization. Upon oxidation with PPC, the cells of Oscillatoria agardhic were inactivated and some intra-cellular and extra-cellular components were released into the water, which may help the coagulation by their bridging effect. The efficient removal of algae by PPC pre-oxidation is believed to be the joint contribution of several mechanisms.

Removal of cyclops in pre-oxidizing cooperation water treatment process

Zooplankton cyclops propagates profusely in waterbody, cannot be effectively inactivated by conventional disinfection process, and becomes a troublesome drinking water treatment problem. In this work, the qualitative and quantitative experimental studies were carried out on inactivation of zooplankton cyclops using oxidants, such as chlorine （Cl2）, chlorine dioxide （ClO2）, ozone （O3）, hydrogen peroxide （H2O2）, ozone/hydrogen peroxide （O3/H2O2）, chloramines （Cl2-NH3） and potassium permanganate （KM4nO4）. The influences of various factors include different oxidant dosages, organic substance contents and pH values. The results showed that currently available oxidants used all might inactivate cyclops in some extent. According to the experimental results, chlorine dioxide, ozone, ozone/hydrogen peroxide and chloramines can be selected as effective oxidants for inactivating cyclops because of their strong inactivation abilities. Then the synergic removal effects on cyclops with ozone, ozone/hydrogen peroxide pre-oxidation followed by conventional water treatment processes were investigated, The results showed that ozone and ozone/hydrogen peroxide pre-oxidation can inactivate cyclops effectively, which then can be removed thoroughly by conventional water treatment processes. Cyclops cannot appear in water after filtration with 1.65 mg/L of ozone and 6 mg/L of hydrogen peroxide, with the inactivation rate being 62% before conventional water treatment processes. Cyclops cannot appear in water after filtration with 1.8 mg/L of ozone, with the inactivation rate being 50% before conventional water treatment processes. For different oxidants, when removal rate was the best, the inactivation rate was not the same. These results may provide reference and model for actual waterworks.

Effects of Pre-oxidation Conditions on Adsorption Performance of Activated Carbon Fibers

In order to investigate the effects of pre-oxidation conditions on adsorption performance of activated carbon fibers （ ACFs ）, electrospun polyacrylonitrile （ PAN ） fiber webs were adopted as precursors for preparing ACFs. Firstly, the webs were stabilized under different pre-oxidation conditions; secondly, the pre-oxidative fibers were chemically activated by high temperature treatment in nitrogen. Pre-oxidation temperature, heating rate, and treatment time are the main factors on affecting the adsorption performance of the ACFs. Scanning electron microscope （ SEM）, differential scanning calorimeter （DSC）, and Fourier transform infrared spectroscopy （FTIR） were used to characterize the structure and property of the pre-oxldatlve fibers, and the dynamic benzene adsorption capacity of benzene of ACFs was measured. The results indicate that the moderate pre-oxidation condition is necessary to prepare the ACFs with better adsorption capacity, and the optimal oxidation conditions are to increase from room temperature to 230 ~C with a heating rate of 0.75 ~C ~ min -1 held at the peak temperature for 30min.

Effect of pre-oxidation on strength and thermal shock behavior of ZrB_2-SiC-graphite ceramic composites

A novelty technique,namely,pre-oxidation,has been proposed to improve the strength and thermal shock behavior of ZrB2-SiC-graphite ceramic composites,which is a promising candidate for ultra-high temperature ceramics (UHTCs) in aerospace engineering. The composite is pre-oxidized at temperatures of 900 ℃ and 1100 ℃ for 1 h and 3 h in air. A theoretical model considering surface heat transfer has been given and analyzed. A water-quenching technique is adopted at different temperatures from 300 ℃ to 600 ℃ in order to investigate the thermal shock behavior of pre-oxidized composites. The critical thermal shock temperature improves more than 40% after pre-oxidizing at 1100 ℃ for 3 h. However,the composites strength is not improved as a result of the insensitivity to surface defects.

Analysis and Characterization of Orientation Structure of Pre-oxidized PAN Fibers in High Magnetic Fields

PAN fibers pre-oxidized at 240℃, 260℃, 280℃, 300℃ were treated in 8 T, 12 T, 16 T high magnetic fields, respectively. The experimental result implied that there were two kinds of magnetic units cyan and carbon-nitrogen heterocycle in pre-oxidized PAN fibers, and the movement of magnetic units resulted in changes of orientation structure of pre-oxidized PAN fibers in high magnetic fields. Overall orientation increased with increase of magnetic field intensity and extension of processing time, whereas change of crystalline orientation depended on magnetic field intensity and content of carbon-nitrogen heterocycle due to the competition of two magnetic units. Furthermore, magnetic fields induced the conversion from amorphous region to crystal region and improved crystalline orooerties of ore-oxidized PAN fibers.

Improvement in electrical properties of high-κ film on Ge substrate by an improved stress relieved pre-oxide method

High-κ /Ge gate stack has recently attracted a great deal of attention as a potential candidate to replace planar silicon transistors for sub-22 generation. However, the desorption and volatilization of GeO hamper the development of Ge-based devices. To cope with this challenge, various techniques have been proposed to improve the high-κ /Ge interface. However,these techniques have not been developed perfectly yet to control the interface. Therefore, in this paper, we propose an improved stress relieved pre-oxide（SRPO） method to improve the thermodynamic stability of the high-κ /Ge interface. The x-ray photoelectron spectroscopy（XPS） and atomic force microscopy（AFM） results indicate that the GeO volatilization of the high-κ /Ge gate stack is efficiently suppressed after 500℃ annealing, and the electrical characteristics are greatly improved.

The Application of KMnO_4 Pre-oxidation in Emergency Treatment of High-algae Source Water

Mobile emergency pilot water plant was used to carry out pilot study of KMnO4 pre-oxidation enhanced coagulation treating high-algae source water. Research showed that the optimal dosages of coagulant and KMnO4 in the process were 6 and 0. 4- 0. 6 mg / L respectively. Under the dosage,removal rate of water turbidity after precipitation rose by 11% than simple coagulation,and removal rate of algae rose by 15%. Removal rates of total amount of odor and GSM by the process were respectively 73% and 59%. The removal rate of total amount of algae by KMnO4 preoxidation was 40%,and removal effect of THM precursors was obvious.

Structural regulation of coal-derived hard carbon anode for sodium-ion batteries via pre-oxidation

Hard carbon(HC)is broadly recognized as an exceptionally prospective candidate for the anodes of sodium-ion batteries(SIBs),but their practical implementation faces substantial limitations linked to precursor factors,such as reduced carbon yield and increased cost.Herein,a cost-effective approach is proposed to prepare a coal-derived HC anode with simple pre-oxidation followed by a post-carbonization process which effectively expands the d_(002)layer spacing,generates closed pores and increases defect sites.Through these modifications,the resulting HC anode attains a delicate equilibrium between plateau capacity and sloping capacity,showcasing a remarkable reversible capacity of 306.3 mAh·g^(-1)at 0.03 A·g^(-1).Furthermore,the produ ced HC exhibits fast reaction kinetics and exceptional rate performance,achieving a capacity of 289 mAh·g^(-1)at 0.1 A·g^(-1),equivalent to~94.5%of that at 0.03 A·g^(-1).When implemented in a full cell configuration,the impressive electrochemical performance is evident,with a notable energy density of 410.6 Wh·kg^(-1)(based on cathode mass).In short,we provide a straightforward yet efficient method for regulating coal-derived HC,which is crucial for the widespread use of SIBs anodes.

Robust Composite Separator Randomly Interwoven by PI and Pre-oxidized PAN Nanofibers for High Performance Lithium-ion Batteries

Electrospun nanofibrous separators,despite lacking superior mechanical strength,have gained widespread attention with high porosity and facile processing.Herein,utilizing the fact that thermal imidization temperature of poly(amic acid)(PAA)into polyimide(PI)coincides with the pre-oxidation temperature of polyacrylonitrile(PAN)into carbon fiber,we proposed a new cross-electrospinning strategy to obtain a composite nanofibrous separator(PI/oPAN)randomly interwoven by PI and pre-oxidized PAN(oPAN)nanofibers,via synchronously electrospinning the PAA and PAN onto the same collector and then heat-treating for 2 h at 300℃.The resultant PI/oPAN separator was able to preserve high porosity(71.7%),electrolyte wettability and thermal stability of PI nanofibrous membrane,and surprisingly exhibited high mechanical strength,being 3 times of PI,which mainly because of the numerous adhesion points generated by the melting of PAN in the pre-oxidation process.Meanwhile,the polar groups of oPAN and 3D fibrous network enhanced the PI/oPAN separator's ionic conductivity and Li+transference number,rendering the corresponding cell with more stable cycling performance than cells assembled with pure PI,PAN or commercial PP separator.Therefore,this work might provide a new avenue for the ongoing design and further development of LIB separators capable of high safety and high performance.

Corrosion Behavior of Pre-oxidized GH4169 Alloy with Solid NaCI Deposited in a Wet Oxygen Flow at 600 ℃

The corrosion behavior of the pre-oxidized GH4169 alloy was studied after 20 h of exposure under a solid NaCl deposit film in a wet O_(2) environment at 600℃ by mass-gain measurements,X-ray diffraction,scanning electron microscopy,transmission electron microscopy methods.The results indicate that the pre-oxidized GH4169 alloy undergoes serious corrosion in the corrosive condition.The preformed Cr_(2)O_(3) layer is gradually destroyed by deposit NaCl,and the inner Nb2O5 layer beneath the complete outer Cr_(2)O_(3) layer also reacts with NaCl to form NaNbO_(3).The electrochemical test results testified the existence of electrochemical reactions during this corrosion process.The corrosion behavior of pre-oxidized GH4169 under a solid NaCl deposit film in a wet O_(2) environment at 600℃has been discussed in detail.

Hot corrosion behavior of Ni–16Cr–xAl based alloys in mixture of Na_2SO_4-NaCl at 600 ℃

The hot corrosion behaviors of Ni–16Cr–xAl（x=4.5%, 6.8%, 9.0%, mass fraction） based alloys in Na2SO4–25% NaCl molten salts at 600 °C were investigated. The effects of pre-oxidation and Al content on the resistance to hot corrosion were examined. The hot corrosion resistance of Ni–16Cr–xAl based alloy with Al addition from 4.5% to 9.0% increases with increasing Al content. The alloy with Al content of 9.0% shows the highest hot corrosion resistance among the examined alloys because more β–NiAl phases are obtained to sustain the Al2O3 scale repaired during hot corrosion. Pre-oxidized specimens have a superior hot corrosion resistance compared with the as-cast specimens, due to a protective oxide scale formed after pre-treatment.

Improved recovery of a low-grade refractory gold ore using flotation–preoxidation–cyanidation methods

In this work, different flotation–preoxidation–cyanidation methods are considered for treating a lowgrade refractory gold ore. On the one hand, the results of selective flotation show that 22% and 31.1%of total Sb and As, respectively, remained in the final tailings and only about 28% of the total Au remained for further cyanidation processes. On the other hand, in bulk method of flotation the maximum Au recovery of 90.6% achieved after 60 min of flotation at the grind size with K80 of 146 micron. In addition, the bulk flotation method resulted in the concentrate with low concentrations of Sb and As elements. To improve the recovery of low-grade refractory gold ores, flotation should be followed by roasting, biological, or pressure oxidation processes so that the gold could be liberated prior to cyanidation processes. It is also found that the pressure oxidation pre-treatment of the concentrates prior to cyanidation may yield high gold recoveries of over than 83%. In these processes, recoveries are controlled by the temperature and the oxygen partial pressure in the solvent. However, by utilizing the bio-oxidation technique, the oxidation of sulfur to sulfate cannot be completed and, consequently, the gold recovery may be limited to only 72.2%.