Design and Preparation of High Elastic Modulus Self-compacting Concrete for Pre-stressed Mass Concrete Structures

Requirements of self-compacting concrete （SCC） applied in pre-stressed mass concrete structures include high fluidity, high elastic modulus, low adiabatic temperature rise and low drying shrinkage, which cannot be satisfied by ordinary SCC. In this study, in order to solve the problem, a few principles of SCC design were proposed and the effects of binder amount, fly ash （FA） substitution, aggregate content and gradation on the workability, temperature rise, drying shrinkage and elastic modulus of SCC were investigated. The results and analysis indicate that the primary factor influencing the fluidity was paste content, and the main methods improving the elastic modulusof SCC were a lower sand ratio and an optimized coarse aggregate gradation. Lower adiabatic temperature rise and drying shrinkage were beneficial for decreasing the cement content. Further, based on the optimization of mixture, a C50 grade SCC （with binder amount of only 480 kg/ m3, fly ash substitution of 40%, sand ratio of 51% and proper coarse aggregate gradation （Vs.~0 mm： V10-16 ram： V16.20 mm= 30%： 30%：40%）） with superior workability was successfully prepared. The temperature rise and drying shrinkage of the prepared SCC were significantly reduced, and the elastic modulus reached 37.6 GPa at 28 d.

A Statistical Analysis of the Modulus of Elasticity and Compressive Strength of Concrete C45/55 for Pre-stressed Precast Beams

Random behavior of concrete C45/55 XF2 used for prefabricated pre-stressed bridge beams is described on the basis of evaluating a vast set of measurements. A detailed statistical analysis is carried out on 133 test results of cylinders 150 ~ 300 mm in size. The tests have been running in laboratories of the Klokner Institute. A single worker took all specimens throughout the period, and the subsequent measurements of the static modulus of elasticity and the compressive strength of the concrete were performed. The measurements were made at the age of 28 days after specimens casting, and only one testing machine with the same capping method was used. Suitable theoretical models of division are determined on the basis of tests in good congruence, with the use of Z2 and the Bernstein criterion. A set of concrete compressive strength （carried out on 133 test results of cylinders 150 ~ 300 mm after test of static modulus of elasticity） shows relatively high skewness in this specific case. This cause that limited beta distribution is better than generally recommended theoretical distribution for strength the normal or lognormal. The modulus of elasticity is not significantly affected due to skewness because the design value is based on mean value.

Railway tunnel concrete lining damaged by formation of gypsum,thaumasite and sulfate crystallization products in southwest of China

The railway tunnel concrete lining exposed to sulfate-bearing groundwater beyond 40 years in southwest of China was investigated. Field investigation, sulfate ions content and corroded products analysis, macro/microscopic test were carried out. Results show that under the tunnel concrete lining structure and its served environmental conditions, sulfate solutions permeate concrete lining and accumulate on windward-side of concrete lining, resulting in the increase of sulfate ions content on windward-side and the diffusion of sulfate ions from windward-side to waterward-side, which cause the concrete lining of windward-side damaged seriously but the waterward-side of concrete lining is still in perfect condition. It is confirmed that structural characteristic of tunnel and environmental conditions lead to physical attack with the leaching of concrete and sodium sulfate crystallization as well as chemical corrosion with formation of gypsum in high sulfate concentration and formation of thaumasite in proper temperature rather than formation of ettringite. These achievements can provide academic and technical supports for understanding the deterioration mechanism of concrete lining as well as constructing railway tunnel under sulfate attack.

Research on Stress and Strength of High Strength Reinforced Concrete Drilling Shaft Lining in Thick Top Soils

High strength reinforced concrete drilling shaft linings have been adopted to solve the difficult problem of supporting coal drilling shafts penetrating through thick top soils. Through model experiments the stress and strength of such shaft linings are studied. The test results indicate that the load beating capacity of the shaft lining is very high and that the main factors affecting the load bearing capacity are the concrete strength, the ratio of lining thickness to inner radius and the reinforcement ratio. Based on the limit equilibrium conditions and the strength theory of concrete under multi-axial compressive stressed state, a formula for calculating the load-beating capacity of a high strength reinforced concrete shaft lining was obtained. Because the concrete in a shaft lining is in a multi-axial compressive stress state the compressive strength increases to a great extent compared to uni-axial loading. Based on experiment a formula for the gain factor in compressive strength was obtained： it can be used in the structural design of the shaft lining. These results have provided a basis for sound engineering practice when designing this kind of shaft lining structure.

Durability of Lining Concrete of Subsea Tunnel under Combined Action of Freeze-thaw Cycle and Carbonation

Through the fast freeze-thaw cycle test,accelerated carbonation test,and natural carbonation test,the durability performance of lining concrete under combined action of freeze-thaw cycle and carbonation were studied.The experimental results indicate that freeze-thaw cycle apparently accelerates the process of concrete carbonation and carbonation deteriorates the freeze resistance of concrete.Under the combined action of freeze-thaw cycle and carbonation,the durability of lining concrete decreases.The carbonation depth of lining concrete at tunnel openings under freeze-thaw cycles and tunnel condition was predicted.For the high performance concrete with proposed mix ratio,the lining concrete tends to be unsafe because predicted carbonation depth exceeds the thickness of reinforced concrete protective coating.Adopting other measurements simultaneously to improve the durability of lining concrete at the tunnel openings is essential.

Service Life Prediction of Lining Concrete of Subsea Tunnel under Combined Compressive Load and Carbonation

Qingdao Jiaozhou Bay subsea tunnel is the second self-built tunnel in China with the designed service life over 100 years.The durability of lining concrete are one of an important factors to determinate the service life of tunnel.Considering the main environmental loads and mechanical loads of subsea tunnel,the durability properties of lining concrete under combined action of compressive load and carbonation has been studied through the critical compressive load test,accelerated carbonation test,natural carbonation test and capillary suction test.The tests results show that critical compressive load apparently accelerates the carbonation and deteriorates the anti-permeability of concrete.Under the combined action of critical compressive load and carbonation,the durability of lining concrete decreases.Based on the carbonization life criteria and research results,for the high-performance concrete with proposed mix ratio,the predicted service life of lining concrete for Jiaozhou bay subsea tunnel is about 80 years which fails to reach the required service life.It is necessary to adopt other measurements simultaneously to improve the durability of lining concrete.

Failure Patterns and Energy Analysis of Shaft Lining Concrete in Simulated Deep Underground Environments

The failure patterns and energy evolution of three types of shaft lining concrete subjected to static and dynamic loading were reported.The energy and damage characteristics of concrete were determined by means of a uniaxial hydraulic servo machine,acoustic emission (AE) equipment,a split Hopkinson pressure bar (SHPB) and an ultrasonic wave analyser.The experimental results indicate that the confluence of multiple cracks forms a penetrating cross section in normal high-strength concrete (NHSC) under the condition of static loading,while the elastic energy that surges out at failure can cause tremendous damage when subjected to dynamic loading.A single crack was split into multiple propagation directions due to the presence of fibres in steel fibre-reinforced concrete (SFRC);adding fibre to concrete should be an effective way to dissipate energy.The non-steam-cured reactive powder concrete (NSC-RPC) designed in this paper can store and dissipate more energy than normal concrete,as NSC-RPC exhibits a strong ability to resist impact.Applying NSC-RPC to the long-service material of a shaft lining structure in deep underground engineering is quite effective.

Effect of insufficient tunnel crown thickness on the post-tensioned concrete lining of the Yellow River Crossing Tunnel and its strengthening schemes

The effect of deficiency in tunnel crown thickness on the Yellow River Crossing Tunnel with post-tensioned concrete inner lining was investigated by the elasto-plastic finite element method. Changes in the deformations and circumferential stresses of the post-tensioned concrete inner lining with the gradual decrease of the tunnel crown thickness were compared, and the potential bearing risk of insufficient tunnel crown thickness for the Yellow River Crossing Tunnel was revealed. Based on the finite element calculation results of circumferential stresses under different defective cases, the corresponding reinforcement schemes were proposed. The calculation results show that the inner lining can still maintain a satisfactory stress state when the tunnel crown thickness is equal to or greater than 0. 28 m. When the tunnel crown thickness decreases below 0.28 m, the external surface of the crown and internal surface of the crown＇s adjacent areas may be under tension. The tension stresses will incrementally increase and ultimately exceed the tensile strength of the inner lining concrete as the tunnel crown thickness further decreases gradually. Then, the Yellow River Crossing Tunnel cannot operate normally, and severe cracking, leaking or even failure may occur. When the tunnel crown thickness is equal to or greater than 0.28 m, the reinforcement suggestions are that the void spaces between the inner lining and the outer lining should be back-filled with concrete. When the tunnel crown thickness is less than 0. 28 m, the inner lining should be reinforced by steel plates after concrete back-filling.

An expert system for diagnosing fire-caused damages to reinforced-concrete tunnel lining

During the last four decades, reinforced-concrete structure failures have been happening widely for many reasons, such as increased service loads, war accidents, fire, and durability problems. The economic losses due to those failures are very high. An expert system is an interactive computer-based decision tool that uses both facts and heuristics to solve difficult problems based on knowledge acquired from experts. To realize these requirements, a logic programming visual basic language is used together with visual diagnosis. The expert system, Diagnosis of Fire-Caused Damages to Reinforced-Concrete Tunnel Lining (DFCDRCTL) was developed in this work for diagnosing the annual damages caused by fire. The program is used as an alternative of a human expert to make annual technical decisions in diagnosing fire damages at the second reinforced-concrete tunnel lining segment. It is concluded that the proposed DFCDRCTL expert system is easy to use, and is fast and helpful for engineers.

On the treatment of thermal cracks in lining concrete of water conveyance system of Three Gorges Project permanent ship locks

A comprehensive investigation was performed for repairing the different types of cracks appearing on the surface or inside the concrete lining at various depths.The mate- rial properties used in grouting and two methods for crack repair were discussed in details, and consequently reliable repair measures were proposed and implemented.It is a better choice to adopt the hole-drilling method for the relatively regular crack.The grouting pres- sure should not be too high and it is generally between 0.4～0.6 MPa.For the second time grouting,the pressure maybe increased to 0.8 MPa.Other method is the pasting nozzles method which is more suitable for irregular cracks such as cracks with intensive density and crossing cracks.Its grouting pressure is generally between 0.6～1.0 MPa.The in-situ tests in Three Gorges Project demonstrate favorably the feasibility and applicability of the proposed methods for crack repair within the lining concrete.

Analysis and interpretation on the concrete quality of shaft lining by elastic wave technique

The quality problem of the concrete body and backwall grouting of shaft lining must be taken into consideration during the engineering construction of the shaft. Detection and evaluation are needed to determine the parameters such as the location and depth of drilling. The record of elastic wave can be gained through laying the surveying lines of the ring and ver- tical direction in the shaft lining by the elastic wave method. And specifically, through analyzing the different parameters of seismic attribute such as the velocity of high frequency reflection wave, amplitude and frequency, the abnormal range on the wall or under the wall can be forecasted. The concrete quality of shallow layer in the shaft lining can be evaluated through the velocity of surfer wave. Using the evaluating technique of comprehensive frequency and the phase feature of waveform, the basic features such as inner construction, wall back filling and failure depth of shaft lining can be interpreted from qualitatively to half quantitatively, and the interpreting section can be drawn. The results show that the detection effect for the shaft quality is significant by elastic wave technique, and the delineation of abnormal areas is accurate. Its guidance function is better for pro- duction.

Study on the propagation of interface crack of young concrete lining and rock under blasting load

In the construction of water conservancy and hydropower project,young concrete lining structure is often affected by blasting load. Young concrete has a lot of micro-fractures with random distribution,which are easier to propagate and connect under blasting load. This paper focuses on the calculation on dynamic stress intensity factors of bond interface crack of concrete-rock according to concrete age. Result shows that different incidence angles of stress wave lead to different crack propagation mechanisms. Under the normal incidence of impact load,the bonding interface crack propagation of the concrete lining is mainly caused by reflection tensile stress,which forms from the free surface. With horizontal incidence of stress wave,the bond interface crack propagation of concrete lining is affected by concrete age. With the increase of concrete age,the elasticity modulus margin between concrete and rock decreases gradually,and the crack propagation form changes from shear failure to tensile damage.

Self-adjustment of Carrying Capacity of Concrete Embedded with CFRC

By heating up the embedded carbon fiber reinforced cement based material （CFRC）, the carrying capacity and deformation of concrete member could be adjusted. The relationship between temperature difference and expansion strain of CFRC was demonstrated, and the temperature-deformation-load effect of concrete embedded with CFRC was studied. Heating the CFRC up to different temperatures resulted in different degree of inner pre-stress in concrete. Thus, the load capacity of concrete could be regulated owing to counteracting the pre-stress.

Experimental study on seismic behavior of circular RC columns strengthened with pre-stressed FRP strips

Bonding fiber reinforced polymer （FRP） has been commonly used to improve the seismic behavior of circular reinforced concrete （RC） columns in engineering practice. However, FRP jackets have a significant stress hysteresis effect in this strengthening method, and pre-tensioning the FRP can overcome this problem. This paper presents test results of 25 circular RC columns strengthened with pre-stressed FRP strips under low cyclic loading. The pre-stressing of the FRP strips, types of FRP strips and longitudinal reinforcement, axial load ratio, pre-damage degree and surface treatments of the specimens are considered as the primary factors in the tests. According to the failure modes and hysteresis curves of the specimens, these factors are analyzed to investigate their effect on bearing capacity, ductility, hysteretic behavior, energy dissipation capacity and other important seismic behaviors. The results show that the initial lateral confined stress provided by pre-stressed FRP strips can effectively inhibit the emergence and development of diagonal shear cracks, and change the failure modes of specimens from brittle shear failure to bending or bending-shear failure with better ductility. As a result, the bearing capacity, ductility, energy dissipation capacity and deformation capacity of the strengthened specimens are all significantly improved.

Effect of concrete creep on pre-camber of continuous rigid-frame bridge

The effect of concrete creep on the pre-camber of a long-span pre-stressed concrete continuous rigid-frame bridge constructed by cantilever casting method was investigated.The difference of creep coefficients calculated with two Chinese codes was discussed.Based on the calculations,the pre-camber of a pre-stressed concrete continuous rigid-frame box bridge was computed for construction control purpose.The results show that the short-term creep coefficient and long-term creep coefficient calculated with the CC-1985 are larger than those calculated with the CC-2004,while the medium-term creep coefficient calculated with the CC-1985 is smaller than that calculated with the CC-2004.The difference of creep deformation calculated with these two codes is small,and the influences of concrete creep on the pre-camber for most of the segments are negligible.The deflections and stresses of the box girder measured during the construction stages agree very well with the predictions.

Ceramic Setting Phosphate Binders for Bonding Refractory Concretes

The ceramic setting binders obtained by means of the raw mix mechano-chemical processing(mechanical dispersion and chemical interaction processes combination), used for bonding refractory concretes, become more available with a subsequent increased interest in their properties because they develop initial strength during a heat up of the units within 8-10 h, in contrast to 24 h after placement for high Al_2O_3 cements(HAC). This strength development enables high temperature processing units to be relined with minimum turnaround time, thus providing a favored cost/performance ratio. The present paper identifies the predominant phosphate phases responsible for developing good mechanical-strength properties of zirconia and alumina concretes bonded with mechano-chemical binders. It sets out the colloid and crystalline phases resulted from interphase interaction that provide the basis for high concentrated bonding suspensions(HCBS) technology useful to the refractory industry.

Frost heaving force considering synchronous damage to tunnel lining and surrounding rocks under freeze—thaw cycles

In areas with seasonal freezing,when the tunnel lining concrete is saturated with water infiltrating the interior,the lining and the surrounding rocks will simultaneously freeze.However,the current calculation of the frost heaving force fails to consider the synchronous damage to the lining and surrounding rocks under freeze-thaw cycles.Therefore,as per the elastic calculation model of the frost heaving force and model of steady-state heat transfer of circular tunnels,this study introduces the frost heaving rate of lining and surrounding rocks.First,the analytical solution of frost heaving force is obtained for simultaneous frost heaving of lining and surrounding rocks under any steady-state temperature field.Then,based on the fracture theory and meso-damage mechanics,the damage variables of lining and surrounding rocks under freeze-thaw cycles are extracted,representing their elastic modulus and porosity.Finally,the formula of frost heaving force for synchronous damage to the lining and surrounding rocks at any steady-state temperature field is obtained.The calculation results demonstrate that the lower the temperature inside the lining,the greater the frost heaving force.With the increasing number of freeze-thaw cycles,frost heaving force tends to gradually increase initially,reaching a peak value at 85 freeze-thaw cycles,decreasing to 80%of the peak value at 140 cycles before reaching a constant value.The lining participates in frost heaving,increasing the frost heaving force.The initial increase rate of frost heaving force is 15.7%.Changing the fitting coefficients s1 and s2 of the lining and surrounding rocks can effectively control the magnitude of the frost heaving force in the tunnels.

Stress Analysis of New Type Pre-Stressed Anchor Bearing Plate Combining Stamping with Welding Forming and Its Anchorage Zone

An anchor bearing plate transfers the anchoring force from anchor plate to the concrete and the pre-stress is formed in the concrete structure. Currently, the main type of anchor bearing plate is cast iron. It is brittle during transportation and tension process. This paper presents a new type of anchor bearing plate combined stamping with welding forming. The structure of the new type anchor bearing plate is introduced. The stress states of the anchor bearing plate and anchorage zone under work are studied. Various specifications of anchor bearing plate are studied by ANSYS finite element analysis software following the AASHTO specification. The analysis results are compared with the results of the same type of OVM round-shaped anchor plate. The study results show that the new pre-stressed anchor plates combined stamping with welding forming are feasible and more sturdy which can meet the engineering demand.

Effects of Improving Durability of Concrete by AQUA CURTAIN Curing and Its Application m Development of the New Wet Curing Method

We report a wet curing system developed and made suitable for practical application to curing the interior and verticalconcrete surfaces of tunnel linings after the formwork has been removed. In this system, air is evacuated from the gap between the curing sheet and the concrete surface to create a close contact, and by supplying water to the space between the contacting surfaces, a water film is formed over the concrete surface. This enables the wet curing of vertical concrete surfaces and interior surfaces of tunnel linings after the formwork has been removed, a process that has to date been difficult. In this paper, the effects of wet curing on improving the durability of concrete are verified, and examples of the application of wet curing to actual structures are presented.

Experimental and parametrical investigation of pre-stressed ultrahigh-performance fiberreinforced concrete railway sleepers

In this study,ultrahigh-performance fiber-reinforced concrete(UHPFRC)used in a type B70 concrete sleeper is investigated experimentally and parametrically.The main parameters investigated are the steel fiber volume fractions(0%,0.5%,1%,and 1.5%).Under European standards,35 UHPFRC sleepers are subjected to static bending tests at the center and rail seat sections,and the screw on the fastening system is pulled out.The first cracking load,failure load,failure mode,crack propagation,load–deflection curve,load–crack width,and failure load from these tests are measured and compared with those of a control sleeper manufactured using normal concrete C50.The accuracy of the parametric study is verified experimentally.Subsequently,the results of the study are applied to UHPFRC sleepers with different concrete volumes to investigate the effects of the properties of UHPFRC on their performance.Experimental and parametric study results show that the behavior of UHPFRC sleepers improves significantly when the amount of steel fiber in the mix is increased.Sleepers manufactured using UHPFRC with a steel fiber volume fraction of 1%and a concrete volume less than 25%that of standard sleeper B70 can be used under the same loads and requirements,which contributes positively to the cost and surrounding environment.