High temperature deformation characteristics of a semiaustenitic grade of precipitation-hardening stain- less steels were investigated by conducting hot compression tests at temperatures of 900--1 100 ℃ and strain ra...High temperature deformation characteristics of a semiaustenitic grade of precipitation-hardening stain- less steels were investigated by conducting hot compression tests at temperatures of 900--1 100 ℃ and strain rates of 0. 001--1 s^-1. Flow behavior of this alloy was investigated and it was realized that dynamic recrystallization (DRX) was responsible for flow softening. The correlation between critical strain for initiation of DRX and de- formation parameters including temperature and strain rate, and therefore, Zener-Hollomon parameter (Z) was studied. Metallographic observation was performed to determine the as-deformed microstructure. Microstructural observation shows that recrystallized grain size increases with increasing the temperature and decreasing the strain rate. The activation energy required for DRX of the investigated steel was determined using correlations of flow stress versus temperature and strain rate. The calculated value of activation energy, 460 kJ/mol, is in accordance with other studies on stainless steels. The relationship between peak strain and Z parameter is proposed.展开更多
The microstructure and properties of a combined precipitation hardening ultrahigh strength steel with nano-sized carbides and intermetallics were studied systematically.The results show that after tempering at 300℃lo...The microstructure and properties of a combined precipitation hardening ultrahigh strength steel with nano-sized carbides and intermetallics were studied systematically.The results show that after tempering at 300℃lots ofε-carbides are precipitated in the martensite,the strength rises and the toughness falls slightly.After tempering at 430℃,much coarser cementite lamina are precipitated in martensitic laths,which causes the impact toughness falls to the minimum value.With temperature further increasing the cementites are dissolved and M_2C carbides,β-NiAl intermetallics and reverse austenite begin to precipitate.The tensile strength and yield strength achieve the peak value at 470℃,490℃respectively.The tested steel achieve a tensile strength of 2 120 MPa,a yield strength of 1 950 MPa and impact energy of 54 J/cm^2 after optimum tempering at 510℃.When tempering temperature is above 530℃the M_2C carbides and reverse austenite is coarsening.After tempering at 560℃the reverse austenite reaches the maximum volume fraction in present work.展开更多
In this research, the dynamic recrystallization (DRX) behavior of an as-cast precipitation hardenable (PH) stainless steel was investigated by conducting hot compression tests at temperatures between 950-1150℃ an...In this research, the dynamic recrystallization (DRX) behavior of an as-cast precipitation hardenable (PH) stainless steel was investigated by conducting hot compression tests at temperatures between 950-1150℃ and under strain rates of 0.001-1 s^-1. The flow stress curves show that the DRX is responsible for flow softening during hot compression. The effects of temperature and strain rate on the strain and stress corresponding to peak point (εp and σp) of flow curve were analyzed individually. It is realized that, they increase with strain rate and decrease with temperature. The relationship between Zener-Hollomon parameter (Z) and εp was investigated and the equation of εp=4.3×10^-4^0.14 was proposed. The strain for the maximum rate of DRX (εmax) was determined under different deformation conditions. Therefore, it is realized that it increases with Z parameter and vise versa. On the basis of obtained results, the equation of εmax=9.5 × 10^-4Z0.12 was proposed.展开更多
As the increasing need of the steels with both high strength and hydrogen embrittlement resistance ability, carbide precipitation and element distribution in high Co-Ni secondary hardening steel were concerned. Carbid...As the increasing need of the steels with both high strength and hydrogen embrittlement resistance ability, carbide precipitation and element distribution in high Co-Ni secondary hardening steel were concerned. Carbide precipitation and element distribution in M54 were observed using carbon replicas method. Both simulation and observation results showed that MC and M2C formed in the steel. MC was round particle, which would act as grain refiners. And MzC was needle-like phase, which would be remarkable strengthening phases. Nb and V were main metallic elements in MC phase. Mo and Cr were main metallic elements in MzC phase. W, Co, and Ni were probably mainly dissolved in the matrix. As the carbide precipitation in AerMetl00 was M2C, which had similar size and shape with M2C in M54, the tensile strength and yield strength of AerMetl00 and M54 were similar. Compared with traditional high Co-Ni secondary hardening steel, M54 had higher hydrogen embrittlement resistance ability, probably because of element W in the matrix.展开更多
High strength IF steel sheets with sufficient formability had been extensively used in automotive industry.In this paper,a new type of high strength cold-rolled IF steel with higher carbon and niobium contents was stu...High strength IF steel sheets with sufficient formability had been extensively used in automotive industry.In this paper,a new type of high strength cold-rolled IF steel with higher carbon and niobium contents was studied.Thermal plastic and continuous annealing were performed on thermo-mechanical simulator.The transformation points were tested by thermal expansion apparatus.Optical microscopy and transmission election microscope (TEM) were used to analyze the microstructure and the secondary precipitates of the steel.The results showed,the ductibility temperature range was from 950℃ to 1250℃ and the transformation points were 887℃ and 913℃ respectively.The grain size of this steel was smaller than that of conventional high strength IF steel.At the mean time,there were many fine Nb(C,N) precipitates distributed in the intra-granular regions and the PFZ (precipitate free zone) were formed in the neighborhood of grain boundaries.Due to the unique micro-structural feature,the yield strength and the yield ratio of the steel were decreased while the tensile strength was increased.With the increasing of the annealing temperature,the strength decreased,the total elongation A50,r-value at 15% strain and n-value were all increased.In order to obtain the favorable mechanical properties,the skin-pass rolling rate should be chosen at 0.6-0.8%.展开更多
The effect of aging temperature on erosion corrosion (E-C) behavior of 17-4PH stainless steels in dilute sulphuric acid slurry containing solid particles was studied by using self-made rotating E-C apparatus. The ef...The effect of aging temperature on erosion corrosion (E-C) behavior of 17-4PH stainless steels in dilute sulphuric acid slurry containing solid particles was studied by using self-made rotating E-C apparatus. The effect of impact velocity on EC behavior of 17 4PH steels at different aging temperatures was analyzed. Surface micrographs of the specimens after E C test were observed by using scanning electron microscope (SEM). The results showed that under the condition of the same solution heat treatment, when aging temperature ranged from 400 ℃ to 610℃, the hardness reached the highest value near the temperature 460℃. The characteristics of E-C for 17-4PH stainless steels at different aging temperatures were as follows: pure erosion (wear) was dominant, corrosion was subordinate and at the same time corrosion promoted erosion. The effect of aging temperature on E-C rate of 17-4PH steels was not significant at low impact velocity, but it was found that E-C resistance of 17-4PH steels aged near 460℃ was the most excellent due to the best precipitation strengthening effect of fine and dispersed e-Cu phase. With a prerequisite of appropriate corrosion resistance, the precipitation hardening could significantly improve the E-C resistance of the materials.展开更多
From the viewpoint of energy-saving and environment protection,it is necessary to develop Ultra Super Critical(USC) fossil-fired power plants.In order to ensure the reliable operation of power plants under high steam ...From the viewpoint of energy-saving and environment protection,it is necessary to develop Ultra Super Critical(USC) fossil-fired power plants.In order to ensure the reliable operation of power plants under high steam conditions,good mechanical properties(particularly high creep strength),corrosion resistance and fabricability are generally required for the heat resistant steels used in USC boilers.Among these heat-resistant steels,S30432 austenitic heat-resistant steels are of interest due to high creep strength,excellent oxidation and corrosion resistance at temperatures up to 650 -700℃.In this paper,the strengthening mechanism of S30432 austenitic heat-resistant steel was investigated based on the precipitation behavior of S30432 during aging and creep at 650℃.Results show that the microstructure of as-supplied S30432 steel is austenite,the main precipitation consists of only Nb(C,N).After aged for 10 000 h or crept for 10 712 h,there is a slight increase in the size of fine Nb(C,N),but the transformation from Nb(C,N) to NbCrN does not occur.Aging and creep results in the precipitation ofε-Cu and M_(23)C_6.The coarsening velocity ofε-Cu particles diminishes greatly and they are still very fine in the long-term creep range.With the increase of aging and creep time M_(23)C_6 carbides tend to coarsen gradually.The size of M_(23)C_6 is larger and the coarsening is easier in contrast toε-Cu and Nb(C,N).Nb(C,N) precipitates in the as-supplied microstructure,while aging and creep result in the precipitation ofε-Cu and M_(23)C_6.High creep rupture strength of S30432 steel is attributed to the precipitation hardening ofε-Cu,Nb(C,N) and M_(23)C_6.Extremely,ε-Cu plays an important role in improving the creep rupture strength of S30432,and at least 61%of the creep rupture strength of S30432 at 650℃results from the precipitation hardening ofε-Cu particles.展开更多
The ever increasing demand for steel materials that have good combinations between strength and toughness urged all researchers working in the field of material science to find new alloys that can approach that requir...The ever increasing demand for steel materials that have good combinations between strength and toughness urged all researchers working in the field of material science to find new alloys that can approach that requirement.Unfortunately strength and toughness of materials are always counter acting properties.However,carbon contents in the steel define to a great extent its strength and toughness.In this research an effort is paid to produce steel alloy composites that can give higher strength together with good toughness without alloying with carbon.The mechanism of strengthening in Iron-Cobalt-Tungsten composite alloys with variations in Co and W contents is investigated.The fracture toughness and hardness,are measured for all alloy composites under investigation.The changes in microstructures after heat treatment are emphasized using metallurgical microscopy and SEM-aided with EDX analyzing unit.展开更多
Thermomechanical processing is a metallurgical operation to produce high-strength steel bars (rebars), through combining plastic deformation with thermal processes like heat treatment, water quenching, heating, and co...Thermomechanical processing is a metallurgical operation to produce high-strength steel bars (rebars), through combining plastic deformation with thermal processes like heat treatment, water quenching, heating, and cooling at various rates into a single process. Ribbed reinforcing steel bars (rebars) are used for the reinforcement of concrete structures. Tempcore is a unique process to produce high-yield-strength rebars from mild steel without addition of a high weight percentage of costly alloying elements. The strength of rebar originates from the formation of a surface layer consisting of quenched and tempered martensite that surrounds a core composed of ferrite and pearlite. The economic advantages of this process are significant in comparison to those processes requiring alloying elements or further metal working to improve the mechanical properties. However, when there is a limitation in the water-cooling capacity, the required volume fraction of the martensite layer can’t be accomplished particularly when rolling bigger diameters of 32 mm - 40 mm at a higher rolling speed to maintain high productivity. Accordingly, a small addition of microalloying elements vanadium or niobium could be used in combination with Tempcore process to obtain high-strength steel rebars. In this contribution, 0.06 weight percentage of vanadium is added to the Tempcore treated rebars to satisfy ASTM A 706 Standard of Rebar Grade 80 PSI [550 MPa]. In order to decrease the trials in the steel plant floor, thermodynamics equilibrium calculations are predicted by Thermo-Calc, CCT, TTT diagrams are calculated by JMat Pro and the kinetics evolution of the vanadium carbonitrides precipitates are predicted by the computational database Mat Calc. High yield strength and tensile strength are obtained due to the effect of fine dispersions of nanometer-scale vanadium carbonitrides precipitates inspected by transmission electron microscope.展开更多
A hot-rolled steel with high yield strength of 700 MPa, good elongation of about 20% and low ductile-brittle transition temperature (DBTT) lower than -70℃ has been developed in laboratory. The results show that ado...A hot-rolled steel with high yield strength of 700 MPa, good elongation of about 20% and low ductile-brittle transition temperature (DBTT) lower than -70℃ has been developed in laboratory. The results show that adopting finishing rolling temperature of around 800℃ is rational, and coiling temperature is between 400 and 500℃ The strength of developed 700 MPa hot-rolled high strength steel is derived from the cumulative contribution of fine grain size, dislocation hardening and precipitation hardening. The fine grain strengthening and precipitation hardening are the dominant factors responsible for such high strength, and good elongation and toughness are predominantly due to fine grain ferrite.展开更多
文摘High temperature deformation characteristics of a semiaustenitic grade of precipitation-hardening stain- less steels were investigated by conducting hot compression tests at temperatures of 900--1 100 ℃ and strain rates of 0. 001--1 s^-1. Flow behavior of this alloy was investigated and it was realized that dynamic recrystallization (DRX) was responsible for flow softening. The correlation between critical strain for initiation of DRX and de- formation parameters including temperature and strain rate, and therefore, Zener-Hollomon parameter (Z) was studied. Metallographic observation was performed to determine the as-deformed microstructure. Microstructural observation shows that recrystallized grain size increases with increasing the temperature and decreasing the strain rate. The activation energy required for DRX of the investigated steel was determined using correlations of flow stress versus temperature and strain rate. The calculated value of activation energy, 460 kJ/mol, is in accordance with other studies on stainless steels. The relationship between peak strain and Z parameter is proposed.
文摘The microstructure and properties of a combined precipitation hardening ultrahigh strength steel with nano-sized carbides and intermetallics were studied systematically.The results show that after tempering at 300℃lots ofε-carbides are precipitated in the martensite,the strength rises and the toughness falls slightly.After tempering at 430℃,much coarser cementite lamina are precipitated in martensitic laths,which causes the impact toughness falls to the minimum value.With temperature further increasing the cementites are dissolved and M_2C carbides,β-NiAl intermetallics and reverse austenite begin to precipitate.The tensile strength and yield strength achieve the peak value at 470℃,490℃respectively.The tested steel achieve a tensile strength of 2 120 MPa,a yield strength of 1 950 MPa and impact energy of 54 J/cm^2 after optimum tempering at 510℃.When tempering temperature is above 530℃the M_2C carbides and reverse austenite is coarsening.After tempering at 560℃the reverse austenite reaches the maximum volume fraction in present work.
文摘In this research, the dynamic recrystallization (DRX) behavior of an as-cast precipitation hardenable (PH) stainless steel was investigated by conducting hot compression tests at temperatures between 950-1150℃ and under strain rates of 0.001-1 s^-1. The flow stress curves show that the DRX is responsible for flow softening during hot compression. The effects of temperature and strain rate on the strain and stress corresponding to peak point (εp and σp) of flow curve were analyzed individually. It is realized that, they increase with strain rate and decrease with temperature. The relationship between Zener-Hollomon parameter (Z) and εp was investigated and the equation of εp=4.3×10^-4^0.14 was proposed. The strain for the maximum rate of DRX (εmax) was determined under different deformation conditions. Therefore, it is realized that it increases with Z parameter and vise versa. On the basis of obtained results, the equation of εmax=9.5 × 10^-4Z0.12 was proposed.
基金This work was financially supported by National Basic Research Programs of China (No. 2015CB654802). The authors greatly acknowledge the financial support provided by the National Natural Science Foundation of China (Grant No. 51471094) and the assistance of Engineers Li-jing Hao and Yang Meng in Shougang Research Institute of Technology with the preparation of carbon replica samples and TEM observation.
文摘As the increasing need of the steels with both high strength and hydrogen embrittlement resistance ability, carbide precipitation and element distribution in high Co-Ni secondary hardening steel were concerned. Carbide precipitation and element distribution in M54 were observed using carbon replicas method. Both simulation and observation results showed that MC and M2C formed in the steel. MC was round particle, which would act as grain refiners. And MzC was needle-like phase, which would be remarkable strengthening phases. Nb and V were main metallic elements in MC phase. Mo and Cr were main metallic elements in MzC phase. W, Co, and Ni were probably mainly dissolved in the matrix. As the carbide precipitation in AerMetl00 was M2C, which had similar size and shape with M2C in M54, the tensile strength and yield strength of AerMetl00 and M54 were similar. Compared with traditional high Co-Ni secondary hardening steel, M54 had higher hydrogen embrittlement resistance ability, probably because of element W in the matrix.
文摘High strength IF steel sheets with sufficient formability had been extensively used in automotive industry.In this paper,a new type of high strength cold-rolled IF steel with higher carbon and niobium contents was studied.Thermal plastic and continuous annealing were performed on thermo-mechanical simulator.The transformation points were tested by thermal expansion apparatus.Optical microscopy and transmission election microscope (TEM) were used to analyze the microstructure and the secondary precipitates of the steel.The results showed,the ductibility temperature range was from 950℃ to 1250℃ and the transformation points were 887℃ and 913℃ respectively.The grain size of this steel was smaller than that of conventional high strength IF steel.At the mean time,there were many fine Nb(C,N) precipitates distributed in the intra-granular regions and the PFZ (precipitate free zone) were formed in the neighborhood of grain boundaries.Due to the unique micro-structural feature,the yield strength and the yield ratio of the steel were decreased while the tensile strength was increased.With the increasing of the annealing temperature,the strength decreased,the total elongation A50,r-value at 15% strain and n-value were all increased.In order to obtain the favorable mechanical properties,the skin-pass rolling rate should be chosen at 0.6-0.8%.
文摘The effect of aging temperature on erosion corrosion (E-C) behavior of 17-4PH stainless steels in dilute sulphuric acid slurry containing solid particles was studied by using self-made rotating E-C apparatus. The effect of impact velocity on EC behavior of 17 4PH steels at different aging temperatures was analyzed. Surface micrographs of the specimens after E C test were observed by using scanning electron microscope (SEM). The results showed that under the condition of the same solution heat treatment, when aging temperature ranged from 400 ℃ to 610℃, the hardness reached the highest value near the temperature 460℃. The characteristics of E-C for 17-4PH stainless steels at different aging temperatures were as follows: pure erosion (wear) was dominant, corrosion was subordinate and at the same time corrosion promoted erosion. The effect of aging temperature on E-C rate of 17-4PH steels was not significant at low impact velocity, but it was found that E-C resistance of 17-4PH steels aged near 460℃ was the most excellent due to the best precipitation strengthening effect of fine and dispersed e-Cu phase. With a prerequisite of appropriate corrosion resistance, the precipitation hardening could significantly improve the E-C resistance of the materials.
文摘From the viewpoint of energy-saving and environment protection,it is necessary to develop Ultra Super Critical(USC) fossil-fired power plants.In order to ensure the reliable operation of power plants under high steam conditions,good mechanical properties(particularly high creep strength),corrosion resistance and fabricability are generally required for the heat resistant steels used in USC boilers.Among these heat-resistant steels,S30432 austenitic heat-resistant steels are of interest due to high creep strength,excellent oxidation and corrosion resistance at temperatures up to 650 -700℃.In this paper,the strengthening mechanism of S30432 austenitic heat-resistant steel was investigated based on the precipitation behavior of S30432 during aging and creep at 650℃.Results show that the microstructure of as-supplied S30432 steel is austenite,the main precipitation consists of only Nb(C,N).After aged for 10 000 h or crept for 10 712 h,there is a slight increase in the size of fine Nb(C,N),but the transformation from Nb(C,N) to NbCrN does not occur.Aging and creep results in the precipitation ofε-Cu and M_(23)C_6.The coarsening velocity ofε-Cu particles diminishes greatly and they are still very fine in the long-term creep range.With the increase of aging and creep time M_(23)C_6 carbides tend to coarsen gradually.The size of M_(23)C_6 is larger and the coarsening is easier in contrast toε-Cu and Nb(C,N).Nb(C,N) precipitates in the as-supplied microstructure,while aging and creep result in the precipitation ofε-Cu and M_(23)C_6.High creep rupture strength of S30432 steel is attributed to the precipitation hardening ofε-Cu,Nb(C,N) and M_(23)C_6.Extremely,ε-Cu plays an important role in improving the creep rupture strength of S30432,and at least 61%of the creep rupture strength of S30432 at 650℃results from the precipitation hardening ofε-Cu particles.
文摘The ever increasing demand for steel materials that have good combinations between strength and toughness urged all researchers working in the field of material science to find new alloys that can approach that requirement.Unfortunately strength and toughness of materials are always counter acting properties.However,carbon contents in the steel define to a great extent its strength and toughness.In this research an effort is paid to produce steel alloy composites that can give higher strength together with good toughness without alloying with carbon.The mechanism of strengthening in Iron-Cobalt-Tungsten composite alloys with variations in Co and W contents is investigated.The fracture toughness and hardness,are measured for all alloy composites under investigation.The changes in microstructures after heat treatment are emphasized using metallurgical microscopy and SEM-aided with EDX analyzing unit.
文摘Thermomechanical processing is a metallurgical operation to produce high-strength steel bars (rebars), through combining plastic deformation with thermal processes like heat treatment, water quenching, heating, and cooling at various rates into a single process. Ribbed reinforcing steel bars (rebars) are used for the reinforcement of concrete structures. Tempcore is a unique process to produce high-yield-strength rebars from mild steel without addition of a high weight percentage of costly alloying elements. The strength of rebar originates from the formation of a surface layer consisting of quenched and tempered martensite that surrounds a core composed of ferrite and pearlite. The economic advantages of this process are significant in comparison to those processes requiring alloying elements or further metal working to improve the mechanical properties. However, when there is a limitation in the water-cooling capacity, the required volume fraction of the martensite layer can’t be accomplished particularly when rolling bigger diameters of 32 mm - 40 mm at a higher rolling speed to maintain high productivity. Accordingly, a small addition of microalloying elements vanadium or niobium could be used in combination with Tempcore process to obtain high-strength steel rebars. In this contribution, 0.06 weight percentage of vanadium is added to the Tempcore treated rebars to satisfy ASTM A 706 Standard of Rebar Grade 80 PSI [550 MPa]. In order to decrease the trials in the steel plant floor, thermodynamics equilibrium calculations are predicted by Thermo-Calc, CCT, TTT diagrams are calculated by JMat Pro and the kinetics evolution of the vanadium carbonitrides precipitates are predicted by the computational database Mat Calc. High yield strength and tensile strength are obtained due to the effect of fine dispersions of nanometer-scale vanadium carbonitrides precipitates inspected by transmission electron microscope.
基金Item Sponsored by High Technology Development Program of China(2001AA332020)
文摘A hot-rolled steel with high yield strength of 700 MPa, good elongation of about 20% and low ductile-brittle transition temperature (DBTT) lower than -70℃ has been developed in laboratory. The results show that adopting finishing rolling temperature of around 800℃ is rational, and coiling temperature is between 400 and 500℃ The strength of developed 700 MPa hot-rolled high strength steel is derived from the cumulative contribution of fine grain size, dislocation hardening and precipitation hardening. The fine grain strengthening and precipitation hardening are the dominant factors responsible for such high strength, and good elongation and toughness are predominantly due to fine grain ferrite.