In order to provide technical supports for designing a new type of spiral plate forming machine, FEM analysis and simulation were carried out based on pressing tests. Deformation, stress distribution, residual stress ...In order to provide technical supports for designing a new type of spiral plate forming machine, FEM analysis and simulation were carried out based on pressing tests. Deformation, stress distribution, residual stress and spring back of the spiral plate were calculated. Relationships between the spiral pitch to inclination angle of the punch and die, material properties and thickness of the plate were analyzed. A data converter was developed and effectively used in the analysis. The results of FEM analysis and simulation have been applied to design the spiral plate forming machines.展开更多
An original plastic equivalent model was proposed to solve the problem of excessive FEM simulation time when designing the press bend forming path and optimizing the process parameters of press bend forming of the int...An original plastic equivalent model was proposed to solve the problem of excessive FEM simulation time when designing the press bend forming path and optimizing the process parameters of press bend forming of the integrally stiffened aircraft panels. Based on the in-depth analysis of the mechanics of the bending and springback of the detailed model and the equivalent model of the integral panels,the plastic equivalent model of the virtual material with special initial yield stress and hardening coefficients was constructed. FEM results indicate that the objective of getting the similar contour with the same press bend forming path is achieved with the error less than 6%,and the efficiency of FEM simulation is improved by more than 80%. The plastic equivalent model is valuable and essential for the further research on the press bend forming process of large scale complicated integral panels.展开更多
The pressing bonding of steel plate to QTi3.5-3.5 graphite slurry was conducted. Under the conditions of 530 ℃ for the preheat temperature of dies, 45% for the solid fraction of QTi3.5- 3.5 graphite slurry, 50 MPa fo...The pressing bonding of steel plate to QTi3.5-3.5 graphite slurry was conducted. Under the conditions of 530 ℃ for the preheat temperature of dies, 45% for the solid fraction of QTi3.5- 3.5 graphite slurry, 50 MPa for the pressure and 2 min for the pressing time, the relationship between the preheat temperature of steel plate and interfacial mechanical property of bonding plate was studied. The results show that when the preheat temperature of steel plate is lower titan 618 ℃ , the interfacial shear strength of bonding plate increases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is higher than 618 ℃ , the interfacial shear strength decreases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is 618 ℃ , the highest interfacial shear strength of bonding plate of 127.8 MPa can be got.展开更多
基金Supported by the New-Cooperation Project of Japan Ministry of Economy,Trade and Industry
文摘In order to provide technical supports for designing a new type of spiral plate forming machine, FEM analysis and simulation were carried out based on pressing tests. Deformation, stress distribution, residual stress and spring back of the spiral plate were calculated. Relationships between the spiral pitch to inclination angle of the punch and die, material properties and thickness of the plate were analyzed. A data converter was developed and effectively used in the analysis. The results of FEM analysis and simulation have been applied to design the spiral plate forming machines.
基金Project(50675010) supported by the National Natural Science Foundation of China
文摘An original plastic equivalent model was proposed to solve the problem of excessive FEM simulation time when designing the press bend forming path and optimizing the process parameters of press bend forming of the integrally stiffened aircraft panels. Based on the in-depth analysis of the mechanics of the bending and springback of the detailed model and the equivalent model of the integral panels,the plastic equivalent model of the virtual material with special initial yield stress and hardening coefficients was constructed. FEM results indicate that the objective of getting the similar contour with the same press bend forming path is achieved with the error less than 6%,and the efficiency of FEM simulation is improved by more than 80%. The plastic equivalent model is valuable and essential for the further research on the press bend forming process of large scale complicated integral panels.
基金Funded by the National Natural Science Foundation of China(No.50274047 and 50304001) Beijing Jiaotong University ScienceFoundation,andthe Ministry of Education Foundation
文摘The pressing bonding of steel plate to QTi3.5-3.5 graphite slurry was conducted. Under the conditions of 530 ℃ for the preheat temperature of dies, 45% for the solid fraction of QTi3.5- 3.5 graphite slurry, 50 MPa for the pressure and 2 min for the pressing time, the relationship between the preheat temperature of steel plate and interfacial mechanical property of bonding plate was studied. The results show that when the preheat temperature of steel plate is lower titan 618 ℃ , the interfacial shear strength of bonding plate increases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is higher than 618 ℃ , the interfacial shear strength decreases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is 618 ℃ , the highest interfacial shear strength of bonding plate of 127.8 MPa can be got.
