Calculation of Solidification Process of Continuous Cast Bar

In this paper,it presents the results of calculation of solidification process of copper continuous cast bar by cross section size 120 mm × 70 mm with application of Pro Cast 2010 software. The estimation of mould design effect on solidification process of continuos copper cast bar is completed at various speeds of casting.Profiles of liquid metal cavities and temperature allocations in the cast bar at various casting speeds are defined.The analysis of received liquid metal cavity profiles shows that a new mold construction allows significantly decrease of the length of the liquid metal cavity during continuous copper casting at HAZELETTcasting machine and the increase of maximum casting speed from 10 to 11 m / min. Adequacy of the results of copper continuous cast bar solidification process calculation is confirmed by the experimental data.

Numerical Forecasting of Icing on Structural Components of Offshore Platforms in Polar Regions

The Polar Regions are rich in natural resources but experience an extremely cold climate.The surfaces of offshore platforms operating in the Polar Regions are prone to icing.To develop solutions to this problem of surface icing,the influence of both the liquid water concentration of the surrounding atmosphere and the average water droplet diameter on the formation of ice on two major structural components of offshore platforms was analyzed using a combination of Fluent and FENSAP-ICE.Results showed that at a wind speed of 7 m/s,as the concentration of liquid water in the air increases from 0.05 to 0.25 g/m3,the amount and thickness of the icing on the surfaces of the two structural components increase linearly.At a wind speed of 7 m/s and when the size of the average water droplet diameter is 20–30(30–35)μm,as the average water droplet diameter increases,the amount and thickness of the icing on the surfaces of the two structural components increase(decrease)gradually.

Algorithm of Slub Yarn Parameter Measurement Based on Capacitive Sensors

A new algorithm of measurement slub yarn parameter was put forward to improve precision and efficient. The basic principal of measurement slub yarn by parallel-plate capacitor was introduced,and slub yarns were tested with a measurement system developed by ourselves. Time sequence for slub length and slub space can be got. And distributions of slub length,slub space and slub scaling factor can also be obtained. The agreement can be attained compared with those original settings. Some error was analyzed also. Consequently this system is effective,and can be adopted in practice.

Valuable Impulses and Successful Models of Gearbox Development from Practice

Gears play an important role in mechanical engineering because of their moment and speed transmission possibilities. Design and optimization of a complete gearbox provide many requirements to the designer. The complex gearbox model consists of many machine elements （shafts, gears, bearings, housing, seals, and shaft-hub connections）. The gearbox must be understood as a system with interactive parts. Next to the calculation of kinematics, load capacities and life times of single elements, aspects of load distribution and efficiency and noise excitation of gearboxes become important. The wide range of knowhow needed mostly cannot be covered by a small number of engineers. The development of automated calculation routines with understandable and comprehensive results is the goal for these research projects that lead to sottware-realizing solutions for engineers to efficiently design, calculate, optimize and verify gearboxes with minimal resources in terms of calculation experts and time.

Calculation of vibrational energy transition rates in acoustic relaxation processes for excitable gas molecules

To research the correlation between vibrational energy transition rates and acoustic relaxation processes in excitable gases, the vibrational relaxation theory provided by Tanczos [J. Chem. Phy3. 25, 439 （1956）] is applied to calculate the energy transition rates of Vibrational- Vibrational （V-V） and Vibrational-Translational （V-T） energy transfer in gas mixtures. The results of calculation for the multi-relaxation processes in various gas mixtures, consisting of carbon dioxide, methane, chlorine, nitrogen, and oxygen at room temperature, demonstrate that the acoustic energy stagnated in every vibrational mode is coupled with each other through V-V energy exchanges. The vibrational excitation energy will relax through the V-T de-excitation path of the lowest mode because of its fastest V-T transition rate, resulting in that only one absorption peak can be measured for most of excitable gas mixtures. Thus, an effective model is provided to analyze how the vibrational energy transition rates affect the characteristics of acoustic relaxation processes and acoustic propagation in excitable gas mixtures.

Integration system research and development for three-dimensional laser scanning information visualization in goaf

An integration processing system of three-dimensional laser scanning information visualization in goaf was developed. It is provided with multiple functions, such as laser scanning information management for goaf, cloud data de-noising optimization, construction, display and operation of three-dimensional model, model editing, profile generation, calculation of goaf volume and roof area, Boolean calculation among models and interaction with the third party soft ware. Concerning this system with a concise interface, plentiful data input/output interfaces, it is featured with high integration, simple and convenient operations of applications. According to practice, in addition to being well-adapted, this system is favorably reliable and stable.

Designing a power plant with highest efficiency:results from SFB 561

The goal of Collaborative Research Centre(SFB) 561 "thermally highly loaded,porous and cooled multi-layer systems for combined cycle power plants" is to expand the current technological and scientific knowledge on power plants in order to achieve total efficiencies of 65% in a combined cycle power plant in the year 2025.Therefore,the aero-thermomechanical,structural-mechanical,materials' scientific and production fundamentals for the development of steam and gas turbine components that are able to withstand highest thermal loads are being worked out within this SFB.This means for the gas turbine that combustion chamber outlet temperatures of 1520℃ at 1.7MPa are to be attained.In order to control these high temperatures,it is not only required to develop new materials' solutions,including thermal barrier coatings,but also to apply improved cooling techniques,as for example effusion cooling.This novel cooling concept is to be realised through open-porous structures.These structures can consist of drilled open-porous multi-layer systems or open-porous metallic foams.The development of graded multi-layer systems is also extremely important,as the grading will enable the use of coolant in dependence of the requirements.The live steam parameters in the high pressure turbine are expected to be increased up to approximately 700℃ with pressure of 30MPa.These elevated steam parameters can be encountered with Ni-base alloys,but this is a costly alternative,associated with many manufacturing difficulties.Therefore,the SFB proposes cooling the highly loaded turbines instead,as this would necessitate the application of far less Ni-base alloys.To protect the thermally highly loaded casing,a sandwich material consisting of two thin face sheets with a core of a woven wire mesh is used to cover the walls of the steam turbine casing.The current state of the research shows that by utilising innovative cooling technologies a total efficiency of 65% can be reached without exceeding the maximum allowable material temperature,thereby prolonging the life-span.

Experimental analysis on air-to-water sound transmission loss in shallow water

The research of propagation characteristics of air-to-water sound transmission is of great importance to the detection of aerial targets from underwater.In order to study the propagation characteristics of air-to-water sound transmission in shallow water,State Key Laboratory of Acoustics,Institute of Acoustics,conducted an experiment in the South China Sea in March,2013.During the experiment,multi-frequency signals transmitted by a hooter hung on a research ship were received by an underwater hydrophone,and the distance between the hooter and the hydrophone was from 2.4 km to 9.8 km approximately.Through analyzing experimental data in this work,the experimental air-to-water transmission loss at frequencies128 Hz and 256 Hz is estimated up to 9.8 km in range,and its oscillation structure is evident.The wave-number integration approach is used to simulate theoretical air-to-water transmission losses,which are in good agreement with experimental values and to explain the experimental air-to-water sound transmission characteristics.