Yarn quality characteristics are affected by processing parameters. A 36 tex rotor spun yarn of 50/50 Basofil/ cotton (B/C) blended yarn was spun, and the spinning process optimised for rotor speed, opening roller s...Yarn quality characteristics are affected by processing parameters. A 36 tex rotor spun yarn of 50/50 Basofil/ cotton (B/C) blended yarn was spun, and the spinning process optimised for rotor speed, opening roller speed and twist factor. Selected yarn characteristics were studied during the optimization process. During the optimizations process yarn elongation and hairiness reduced with increase in rotor speed. Tenacity increased with increase of rotor speed. The increase in TF caused tenacity and CV of count to increase up to a peak and then started to decrease with further increase of TF.While TF caused an increase in yarn hairiness, elongation decreased to a minimum level and then started to increase with further increase of TF. CV of count and hairiness increased with increase in opening roller speed, but tenacity and elongation decreased with increase in opening roller speed. The optimization process yielded the optimum levels for rotor speed, opening roller speed and twist factor (TF) as 45,000 rpm, 6,500 rpm and 450 respectively. As per uster Standards the optimum yam showed good results for CV of count, CV of tenacity and thin places/km.展开更多
This paper studies rotor spinning blended yam produced of spun silk and cashmere. Nine samples were spun, from three different opening rollers and different navels. According to the Uster test results of yam quality p...This paper studies rotor spinning blended yam produced of spun silk and cashmere. Nine samples were spun, from three different opening rollers and different navels. According to the Uster test results of yam quality properties, optimum selection is done by using analysis method of combining fuzzy decision-making and fuzzy pattern classification. Experimental plan is designed based on universal rotated experimental design, and the method of confined optimization is used to optimize the speed of opening roller, the speed of rotor and twist factor, according to the results of yam quality test by Uster.展开更多
The phenomenon of a material failure varies with its gauge length in use. In the present study, the breaking strengths of J30/C70 and J55/C45 blended yarns spun by the ring spinning technology were investigated with ...The phenomenon of a material failure varies with its gauge length in use. In the present study, the breaking strengths of J30/C70 and J55/C45 blended yarns spun by the ring spinning technology were investigated with the employment of the equations derived from the Weibull theory. The four probability estimators of the Weibull distribution were also evaluated. The results showed that the estimator (2a) was acceptable for calculating the Weibull modulus of the jute/cotton blended yarns. With the exception of breaking strength of the J30/C70 at the gauge length of 200 ram, the breaking strengths of both blended yarn could be predicted accurately by the Eqs. (9) or (10) in this paper.展开更多
The effects of the blending ratio on the properties of Ramie/Polyester blended yarns are discussed in this paper. The experimental results show that the elongation of the yarn with the polyester content more than 40% ...The effects of the blending ratio on the properties of Ramie/Polyester blended yarns are discussed in this paper. The experimental results show that the elongation of the yarn with the polyester content more than 40% is better than that of others. There is a lowest tenacity of the yarn corresponding to the blending ratio of 50/50 or so. The other properties of the yarn, such as the evenness and hairiness, will be improved with the increasing of the polyester content.展开更多
The traditional Contour Tracing algorithm works on the binary image. It is developed that a new model called Facula Diffusion which can work directly on gray-scaled images according to the principle of human vision. T...The traditional Contour Tracing algorithm works on the binary image. It is developed that a new model called Facula Diffusion which can work directly on gray-scaled images according to the principle of human vision. The diffusion operation is controlled by four factors including approximation, closing, length-limiting, and hit-rate. Based on this model, three shape indices, i. e., dimension index, abnormity index, and fluctuation index, were put forward to describe the shape of objects. The rule of shape indices selection was discussed subsequently. Finally, the fibers in polyester/cotton blended yam are classified and the blending ratio is determined.展开更多
Pressure applied on the top roller of drafting zone is a vital factor on which the quality of ultimate yarn depends. Drafting zone is needed to reduce the mass per unit length of input material. Appropriate contact of...Pressure applied on the top roller of drafting zone is a vital factor on which the quality of ultimate yarn depends. Drafting zone is needed to reduce the mass per unit length of input material. Appropriate contact of top rollers with bottom rollers is necessary to ensure proper drafting. In this paper, the effects of different front top roller pressure of drafting zone on the quality of 20Ne cotton-flax blended yarns (C:L = 45:55) were studied. It was observed that a higher pressure value gives a lower co-efficient of mass variation, imperfections, hairiness and higher evenness, tenacity, elongation properties.展开更多
Nowadays,more and more natural or functional fibers are being investigated due to their utilization in thermal underwear.Kapok fiber is one of the natural cellulosic fibers whose source is the kapok plant. It has holl...Nowadays,more and more natural or functional fibers are being investigated due to their utilization in thermal underwear.Kapok fiber is one of the natural cellulosic fibers whose source is the kapok plant. It has hollow body and sealed tail,which exhibits desirable features required for functional textiles of this nature. In this study,cotton / kapok( 80 /20 by mass) blended yarn with two types of yarn size 18. 5 and 14. 8 tex,respectively are knitted into plain stitches. The fabrics are undergone with an optimal preparation plan according to orthogonal design. Then,after dyeing and softening,fabric properties including thermal and water-vapour resistances, wicking property, pilling behaviour, and surface morphology,are tested and scrutinized for their candidacy for thermal underwear. The results showed that cotton / kapok blended fabrics have good thermal resistance which is significantly higher than those of cotton / modal blended fabrics,and the same water vapour resistance compared with cotton / modal blended fabrics which are normally used as underwear. Cotton / modal blended knitted fabrics has better pilling grade than cotton / kapok blended fabrics. Meanwhile, the cotton / kapok blends fabrics have good wicking property. Collectively,it was concluded that cotton / kapok blended fabric was appropriate for thermal underwear. However,the main limitation of these fabrics is their pilling properties.展开更多
A new algorithm is proposed to determine the actual length and the number of the protruding fibres of yarn based on a combination of image acquisition technology. First, a yarn hairiness image is obtained by the serie...A new algorithm is proposed to determine the actual length and the number of the protruding fibres of yarn based on a combination of image acquisition technology. First, a yarn hairiness image is obtained by the series of image processing procedures that include grayscale transformation,skew correction,yarn binary image acquisition and yarn core binary image obtaining. Then,the hairiness is realized in single pixel width by the usage of thinning algorithm. Finally, a baseline of yarn core margin is obtained,and pixels that match 8-neighbor template correctly are found by row scanning in a certain area. From this,these pixels are judged and the real crossover points of yarn core margin and hairiness,i. e.,the starting points of hairiness,are gained. The real length of the protruding fibres is calculated by tracking hairiness from the starting point constantly.展开更多
An ore-blending optimization model for the sintering process is an intelligent system that includes iron ore characteristics, expert knowledge and material balance. In the present work, 14 indices are proposed to repr...An ore-blending optimization model for the sintering process is an intelligent system that includes iron ore characteristics, expert knowledge and material balance. In the present work, 14 indices are proposed to represent chemical composition, granulating properties and high temperature properties of iron ores. After the relationships between iron ore characteristics and sintering performance are established, the "two-step" method and the simplex method are introduced to build the model by distinguishing the calculation of optimized blending proportion of iron ores from that of other sintering materials in order to improve calculation efficiency. The ore-blending optimization model, programmed by Access and Visual Basic, is applied to practical production in steel mills and the results prove that the present model can take advantage of the available iron ore resource with stable sinter yield and quality performance but at a lower cost.展开更多
Raw material blending process is an essential part of the cement production process. The main purpose of the process is to guarantee a certain oxide composition for the raw meal at the outlet of the mill by regulating...Raw material blending process is an essential part of the cement production process. The main purpose of the process is to guarantee a certain oxide composition for the raw meal at the outlet of the mill by regulating the four raw materials. But the chemical compositions of raw materials vary from time to time, resulting in difficulties to control the oxide compositions to a predefined value. Therefore, a novel algorithm to estimate the chemical compositions of the raw materials is developed. The paper mainly consists of two parts. In model construction part, a novel constrained least square model is proposed to overcome the deviation introduced by long-term drift of the material components, and the model parameters are estimated with an online strategy. And in validation part, the approach is implemented to two examples including datasets from simulation model and the actual industrial process. The final results show the effectiveness of the proposed method.展开更多
A model was deveIoped to investigate impregnation behavior of thermoplastic resin into filament bundle based on Darcy's law. Consolidation processes of unidirectional laminate were performed to evaluate the validi...A model was deveIoped to investigate impregnation behavior of thermoplastic resin into filament bundle based on Darcy's law. Consolidation processes of unidirectional laminate were performed to evaluate the validity of the model. Friction spun core yarns were used in the experiments with polypropylene fiber sheath and glass filament core. The processing conditions, such as temperature and pressure, and filament parameters were taken into consideration. A good agreement was found between theoretical prediction and experiment data.展开更多
In this paper,morphological structure,thermodynamic compatibility and relationship be-tween porosities and blend ratios of the wet coagulated PU/PVA sheets were studied by meansof observation of scanning electronic mi...In this paper,morphological structure,thermodynamic compatibility and relationship be-tween porosities and blend ratios of the wet coagulated PU/PVA sheets were studied by meansof observation of scanning electronic micrographies,tests of dynamic mechanical properties,moisture regain and vapor permeability.Furthermore,the formation of microvoids at interfacesof separated phases was discussed and a microvoid formation mechanism at phase interfaces ofhydrophobic-hydrophilic blends was suggested and compared with that ofhydrophobic-hydrophobic blends.展开更多
A new interlacer is used in this paper to investigate the effect of processing conditions on the properties of interlaced yarn. The experimental results show that number of tangles of interlaced yarn changes little wi...A new interlacer is used in this paper to investigate the effect of processing conditions on the properties of interlaced yarn. The experimental results show that number of tangles of interlaced yarn changes little with air pressure from 0.2 MPa to 0.5 MPa, and the number of tangles has a maximum value with yarn speed changing. For two yarn directions of entering and leaving yarn guide of interalcer, the yarn speed for the maximum number of tangles is 400 m/rain and 600 m/rain, respectively. The number of tangles changes with air pressure and yarn speed for two yarn directions is compared.展开更多
This paper deals with the chemical treatment of kenaf fi-ber and the spinning of the kenaf yarn blended with cot-ton. The experimental results show that after being treated by alkli, the properties of kenaf fiber have...This paper deals with the chemical treatment of kenaf fi-ber and the spinning of the kenaf yarn blended with cot-ton. The experimental results show that after being treated by alkli, the properties of kenaf fiber have im-proved obviously, which made it possible to produce the yarn of kenaf blended with cotton. The results are very helpful for the utilization of kenaf fiber.展开更多
A multi-objective intelligent coordinating optimization strategy based on qualitative and quantitative synthetic model for Pb-Zn sintering blending process was proposed to obtain optimal mixture ratio. The mechanism a...A multi-objective intelligent coordinating optimization strategy based on qualitative and quantitative synthetic model for Pb-Zn sintering blending process was proposed to obtain optimal mixture ratio. The mechanism and neural network quantitative models for predicting compositions and rule models for expert reasoning were constructed based on statistical data and empirical knowledge. An expert reasoning method based on these models were proposed to solve blending optimization problem, including multi-objective optimization for the first blending process and area optimization for the second blending process, and to determine optimal mixture ratio which will meet the requirement of intelligent coordination. The results show that the qualified rates of agglomerate Pb, Zn and S compositions are increased by 7.1%, 6.5% and 6.9%, respectively, and the fluctuation of sintering permeability is reduced by 7.0%, which effectively stabilizes the agglomerate compositions and the permeability.展开更多
Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,be...Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,being the concentration of glycerol in the PVA mixture of 10 wt%.The blends were characterized by infrared spectroscopy,dynamic-mechanical thermal analysis,and scanning electron microscope of the fragile fractured surface.The results showed one single phase blend,indicating miscibility corroborated by the presence of a single glass transition temperature.The blending method proved to be an efficient way to tune PHB properties keeping its biodegradable nature since both PVA and glycerol are fully biodegradable materials.展开更多
文摘Yarn quality characteristics are affected by processing parameters. A 36 tex rotor spun yarn of 50/50 Basofil/ cotton (B/C) blended yarn was spun, and the spinning process optimised for rotor speed, opening roller speed and twist factor. Selected yarn characteristics were studied during the optimization process. During the optimizations process yarn elongation and hairiness reduced with increase in rotor speed. Tenacity increased with increase of rotor speed. The increase in TF caused tenacity and CV of count to increase up to a peak and then started to decrease with further increase of TF.While TF caused an increase in yarn hairiness, elongation decreased to a minimum level and then started to increase with further increase of TF. CV of count and hairiness increased with increase in opening roller speed, but tenacity and elongation decreased with increase in opening roller speed. The optimization process yielded the optimum levels for rotor speed, opening roller speed and twist factor (TF) as 45,000 rpm, 6,500 rpm and 450 respectively. As per uster Standards the optimum yam showed good results for CV of count, CV of tenacity and thin places/km.
文摘This paper studies rotor spinning blended yam produced of spun silk and cashmere. Nine samples were spun, from three different opening rollers and different navels. According to the Uster test results of yam quality properties, optimum selection is done by using analysis method of combining fuzzy decision-making and fuzzy pattern classification. Experimental plan is designed based on universal rotated experimental design, and the method of confined optimization is used to optimize the speed of opening roller, the speed of rotor and twist factor, according to the results of yam quality test by Uster.
基金National Key Technologies R&D Programof China (No.2007BAE41B01)
文摘The phenomenon of a material failure varies with its gauge length in use. In the present study, the breaking strengths of J30/C70 and J55/C45 blended yarns spun by the ring spinning technology were investigated with the employment of the equations derived from the Weibull theory. The four probability estimators of the Weibull distribution were also evaluated. The results showed that the estimator (2a) was acceptable for calculating the Weibull modulus of the jute/cotton blended yarns. With the exception of breaking strength of the J30/C70 at the gauge length of 200 ram, the breaking strengths of both blended yarn could be predicted accurately by the Eqs. (9) or (10) in this paper.
文摘The effects of the blending ratio on the properties of Ramie/Polyester blended yarns are discussed in this paper. The experimental results show that the elongation of the yarn with the polyester content more than 40% is better than that of others. There is a lowest tenacity of the yarn corresponding to the blending ratio of 50/50 or so. The other properties of the yarn, such as the evenness and hairiness, will be improved with the increasing of the polyester content.
文摘The traditional Contour Tracing algorithm works on the binary image. It is developed that a new model called Facula Diffusion which can work directly on gray-scaled images according to the principle of human vision. The diffusion operation is controlled by four factors including approximation, closing, length-limiting, and hit-rate. Based on this model, three shape indices, i. e., dimension index, abnormity index, and fluctuation index, were put forward to describe the shape of objects. The rule of shape indices selection was discussed subsequently. Finally, the fibers in polyester/cotton blended yam are classified and the blending ratio is determined.
文摘Pressure applied on the top roller of drafting zone is a vital factor on which the quality of ultimate yarn depends. Drafting zone is needed to reduce the mass per unit length of input material. Appropriate contact of top rollers with bottom rollers is necessary to ensure proper drafting. In this paper, the effects of different front top roller pressure of drafting zone on the quality of 20Ne cotton-flax blended yarns (C:L = 45:55) were studied. It was observed that a higher pressure value gives a lower co-efficient of mass variation, imperfections, hairiness and higher evenness, tenacity, elongation properties.
基金Technical Standards for the Development of Kinitted Jinlong Underw ear Factory of Guangdong Province,China(No.HX201303000008)
文摘Nowadays,more and more natural or functional fibers are being investigated due to their utilization in thermal underwear.Kapok fiber is one of the natural cellulosic fibers whose source is the kapok plant. It has hollow body and sealed tail,which exhibits desirable features required for functional textiles of this nature. In this study,cotton / kapok( 80 /20 by mass) blended yarn with two types of yarn size 18. 5 and 14. 8 tex,respectively are knitted into plain stitches. The fabrics are undergone with an optimal preparation plan according to orthogonal design. Then,after dyeing and softening,fabric properties including thermal and water-vapour resistances, wicking property, pilling behaviour, and surface morphology,are tested and scrutinized for their candidacy for thermal underwear. The results showed that cotton / kapok blended fabrics have good thermal resistance which is significantly higher than those of cotton / modal blended fabrics,and the same water vapour resistance compared with cotton / modal blended fabrics which are normally used as underwear. Cotton / modal blended knitted fabrics has better pilling grade than cotton / kapok blended fabrics. Meanwhile, the cotton / kapok blends fabrics have good wicking property. Collectively,it was concluded that cotton / kapok blended fabric was appropriate for thermal underwear. However,the main limitation of these fabrics is their pilling properties.
基金National Natural Science Foundation of China(No.61301276)Xi’an Polytechnic University Young Scholar Backbone Supporting Plan,ChinaDiscipline Construction Funds of Xi’an Polytechnic University,China(No.107090811)
文摘A new algorithm is proposed to determine the actual length and the number of the protruding fibres of yarn based on a combination of image acquisition technology. First, a yarn hairiness image is obtained by the series of image processing procedures that include grayscale transformation,skew correction,yarn binary image acquisition and yarn core binary image obtaining. Then,the hairiness is realized in single pixel width by the usage of thinning algorithm. Finally, a baseline of yarn core margin is obtained,and pixels that match 8-neighbor template correctly are found by row scanning in a certain area. From this,these pixels are judged and the real crossover points of yarn core margin and hairiness,i. e.,the starting points of hairiness,are gained. The real length of the protruding fibres is calculated by tracking hairiness from the starting point constantly.
文摘An ore-blending optimization model for the sintering process is an intelligent system that includes iron ore characteristics, expert knowledge and material balance. In the present work, 14 indices are proposed to represent chemical composition, granulating properties and high temperature properties of iron ores. After the relationships between iron ore characteristics and sintering performance are established, the "two-step" method and the simplex method are introduced to build the model by distinguishing the calculation of optimized blending proportion of iron ores from that of other sintering materials in order to improve calculation efficiency. The ore-blending optimization model, programmed by Access and Visual Basic, is applied to practical production in steel mills and the results prove that the present model can take advantage of the available iron ore resource with stable sinter yield and quality performance but at a lower cost.
基金Supported by the National Key R&D Program of China(2016YFB0303401)the National Natural Science Foundation of China(61333010,61503138).
文摘Raw material blending process is an essential part of the cement production process. The main purpose of the process is to guarantee a certain oxide composition for the raw meal at the outlet of the mill by regulating the four raw materials. But the chemical compositions of raw materials vary from time to time, resulting in difficulties to control the oxide compositions to a predefined value. Therefore, a novel algorithm to estimate the chemical compositions of the raw materials is developed. The paper mainly consists of two parts. In model construction part, a novel constrained least square model is proposed to overcome the deviation introduced by long-term drift of the material components, and the model parameters are estimated with an online strategy. And in validation part, the approach is implemented to two examples including datasets from simulation model and the actual industrial process. The final results show the effectiveness of the proposed method.
基金Funded by the Research Fund for the Doctoral Program of High Education
文摘A model was deveIoped to investigate impregnation behavior of thermoplastic resin into filament bundle based on Darcy's law. Consolidation processes of unidirectional laminate were performed to evaluate the validity of the model. Friction spun core yarns were used in the experiments with polypropylene fiber sheath and glass filament core. The processing conditions, such as temperature and pressure, and filament parameters were taken into consideration. A good agreement was found between theoretical prediction and experiment data.
文摘In this paper,morphological structure,thermodynamic compatibility and relationship be-tween porosities and blend ratios of the wet coagulated PU/PVA sheets were studied by meansof observation of scanning electronic micrographies,tests of dynamic mechanical properties,moisture regain and vapor permeability.Furthermore,the formation of microvoids at interfacesof separated phases was discussed and a microvoid formation mechanism at phase interfaces ofhydrophobic-hydrophilic blends was suggested and compared with that ofhydrophobic-hydrophobic blends.
文摘A new interlacer is used in this paper to investigate the effect of processing conditions on the properties of interlaced yarn. The experimental results show that number of tangles of interlaced yarn changes little with air pressure from 0.2 MPa to 0.5 MPa, and the number of tangles has a maximum value with yarn speed changing. For two yarn directions of entering and leaving yarn guide of interalcer, the yarn speed for the maximum number of tangles is 400 m/rain and 600 m/rain, respectively. The number of tangles changes with air pressure and yarn speed for two yarn directions is compared.
文摘This paper deals with the chemical treatment of kenaf fi-ber and the spinning of the kenaf yarn blended with cot-ton. The experimental results show that after being treated by alkli, the properties of kenaf fiber have im-proved obviously, which made it possible to produce the yarn of kenaf blended with cotton. The results are very helpful for the utilization of kenaf fiber.
基金Project(2002CB312203) supported by the National Key Fundamental Research and Development Programof China pro-ject(60574030) supported bythe National Natural Science Foundation of China project(06FD026) supported bythe Natural Science Foun-dation of Hunan Province , China
文摘A multi-objective intelligent coordinating optimization strategy based on qualitative and quantitative synthetic model for Pb-Zn sintering blending process was proposed to obtain optimal mixture ratio. The mechanism and neural network quantitative models for predicting compositions and rule models for expert reasoning were constructed based on statistical data and empirical knowledge. An expert reasoning method based on these models were proposed to solve blending optimization problem, including multi-objective optimization for the first blending process and area optimization for the second blending process, and to determine optimal mixture ratio which will meet the requirement of intelligent coordination. The results show that the qualified rates of agglomerate Pb, Zn and S compositions are increased by 7.1%, 6.5% and 6.9%, respectively, and the fluctuation of sintering permeability is reduced by 7.0%, which effectively stabilizes the agglomerate compositions and the permeability.
文摘Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,being the concentration of glycerol in the PVA mixture of 10 wt%.The blends were characterized by infrared spectroscopy,dynamic-mechanical thermal analysis,and scanning electron microscope of the fragile fractured surface.The results showed one single phase blend,indicating miscibility corroborated by the presence of a single glass transition temperature.The blending method proved to be an efficient way to tune PHB properties keeping its biodegradable nature since both PVA and glycerol are fully biodegradable materials.