It is vital for pipeline assembly enterprise to respond to changing market needs quickly and keep its cost advantage. A production planning and control （PPC） model under supply chain management combining with operat...It is vital for pipeline assembly enterprise to respond to changing market needs quickly and keep its cost advantage. A production planning and control （PPC） model under supply chain management combining with operation characteristics of pipeline assembly enterprise was proposed. The present model can realize synchroni- zation in real-time response in production by establishing a win-win corporate model, classified regulation be- tween strategic parts and non-strategic parts, postponing the production of special modules and guaranteeing pro- duction at the bottleneck.展开更多
This paper deals with the production-dependent failure rates for a hybrid manufacturing/remanufacturing system subject to random failures and repairs. The failure rate of the manufacturing machine depends on its produ...This paper deals with the production-dependent failure rates for a hybrid manufacturing/remanufacturing system subject to random failures and repairs. The failure rate of the manufacturing machine depends on its production rate, while the failure rate of the remanufacturing machine is constant. In the proposed model, the manufacturing machine is characterized by a higher production rate. The machines produce one type of final product and unmet demand is backlogged. At the expected end of their usage, products are collected from the market and kept in recoverable inventory for future remanufacturing, or disposed of. The objective of the system is to find the production rates of the manufacturing and the remanufacturing machines that would minimize a discounted overall cost consisting of serviceable inventory cost, backlog cost and holding cost for returns. A computational algorithm, based on numerical methods, is used for solving the optimality conditions obtained from the application of the stochastic dynamic programming approach. Finally, a numerical example and sensitivity analyses are presented to illustrate the usefulness of the proposed approach. Our results clearly show that the optimal control policy of the system is obtained when the failure rates of the machine depend on its production rate.展开更多
Several fuel plants that supply nuclear research reactors need to increase their production capacity in order to meet the growing demand for this kind of nuclear fuel. After the enlargement of the production capacity ...Several fuel plants that supply nuclear research reactors need to increase their production capacity in order to meet the growing demand for this kind of nuclear fuel. After the enlargement of the production capacity of such plants, there will be the need of managing the new production level. That level is usually the industrial one, which poses challenges to the managerial staff. Such challenges come from the fact that several of those plants operate today on a laboratorial basis and do not carry inventory. The change to the industrial production pace asks for new actions regarding planning and control. The production process based on the hydrolysis of UF6 is not a frequent production route for nuclear fuel. Production planning and control of the industrial level of fuel production on that production route is a new field of studies. The approach of the paper consists in the creation of a mathematical linear model for minimization of costs. We also carried out a sensitivity analysis of the model. The results help in minimizing costs in different production schemes and show the need of inventory. The mathematical model is dynamic, so that it issues better results if performed monthly. The management team will therefore have a clearer view of the costs and of the new, necessary production and inventory levels.展开更多
Cell control system(CCS) plays an important role in the hierarchical control structure of computer integrated manufacturing system(CIMS). It links up workshop controller and CAD/CAPP/CAM down to production facilities,...Cell control system(CCS) plays an important role in the hierarchical control structure of computer integrated manufacturing system(CIMS). It links up workshop controller and CAD/CAPP/CAM down to production facilities, and directly influences flexibility and efficiency of production. The hierarchical control structure and the key technical problems of the CCS are mainly described. The CCS controls the job schedule, the resource allocation and the operation of facilities in the manufacturing procedure according to the production plan and target coming from the workshop controller. The key technologies are discussed in this paper as follows: the application of client/server system structure in the production control and management; production planning and scheduling; the handling of exceptional incidents in production and the DNC interface control as well.展开更多
This paper aims to develop a conceptual framework for real-time production planning and control（PPC）.Firstly,we discuss the most prominently applied contemporary information and communication technologies for PPC.En...This paper aims to develop a conceptual framework for real-time production planning and control（PPC）.Firstly,we discuss the most prominently applied contemporary information and communication technologies for PPC.Enterprise resource planning（ERP） systems that integrate the value chain in an enterprise,manufacturing execution systems that manage and control the production on shopfloor,and advanced planning and scheduling（APS）systems that develop solutions for complex planning problems are the planning and control systems that have been analyzed.We emphasize the application of radio frequency identification as the most advanced and promising emerging real-time data capture technology that is currently available to manufacturers.Having analyzed the features and shortcomings of the individual systems perse,and by considering the advantages that may be realized through effective integration of these otherwise discrete systems,we propose a framework for real-time PPC.展开更多
文摘It is vital for pipeline assembly enterprise to respond to changing market needs quickly and keep its cost advantage. A production planning and control （PPC） model under supply chain management combining with operation characteristics of pipeline assembly enterprise was proposed. The present model can realize synchroni- zation in real-time response in production by establishing a win-win corporate model, classified regulation be- tween strategic parts and non-strategic parts, postponing the production of special modules and guaranteeing pro- duction at the bottleneck.
文摘This paper deals with the production-dependent failure rates for a hybrid manufacturing/remanufacturing system subject to random failures and repairs. The failure rate of the manufacturing machine depends on its production rate, while the failure rate of the remanufacturing machine is constant. In the proposed model, the manufacturing machine is characterized by a higher production rate. The machines produce one type of final product and unmet demand is backlogged. At the expected end of their usage, products are collected from the market and kept in recoverable inventory for future remanufacturing, or disposed of. The objective of the system is to find the production rates of the manufacturing and the remanufacturing machines that would minimize a discounted overall cost consisting of serviceable inventory cost, backlog cost and holding cost for returns. A computational algorithm, based on numerical methods, is used for solving the optimality conditions obtained from the application of the stochastic dynamic programming approach. Finally, a numerical example and sensitivity analyses are presented to illustrate the usefulness of the proposed approach. Our results clearly show that the optimal control policy of the system is obtained when the failure rates of the machine depend on its production rate.
文摘Several fuel plants that supply nuclear research reactors need to increase their production capacity in order to meet the growing demand for this kind of nuclear fuel. After the enlargement of the production capacity of such plants, there will be the need of managing the new production level. That level is usually the industrial one, which poses challenges to the managerial staff. Such challenges come from the fact that several of those plants operate today on a laboratorial basis and do not carry inventory. The change to the industrial production pace asks for new actions regarding planning and control. The production process based on the hydrolysis of UF6 is not a frequent production route for nuclear fuel. Production planning and control of the industrial level of fuel production on that production route is a new field of studies. The approach of the paper consists in the creation of a mathematical linear model for minimization of costs. We also carried out a sensitivity analysis of the model. The results help in minimizing costs in different production schemes and show the need of inventory. The mathematical model is dynamic, so that it issues better results if performed monthly. The management team will therefore have a clearer view of the costs and of the new, necessary production and inventory levels.
文摘Cell control system(CCS) plays an important role in the hierarchical control structure of computer integrated manufacturing system(CIMS). It links up workshop controller and CAD/CAPP/CAM down to production facilities, and directly influences flexibility and efficiency of production. The hierarchical control structure and the key technical problems of the CCS are mainly described. The CCS controls the job schedule, the resource allocation and the operation of facilities in the manufacturing procedure according to the production plan and target coming from the workshop controller. The key technologies are discussed in this paper as follows: the application of client/server system structure in the production control and management; production planning and scheduling; the handling of exceptional incidents in production and the DNC interface control as well.
基金support of the research program SFI NORMAN(Norwegian Manufacturing Future)
文摘This paper aims to develop a conceptual framework for real-time production planning and control（PPC）.Firstly,we discuss the most prominently applied contemporary information and communication technologies for PPC.Enterprise resource planning（ERP） systems that integrate the value chain in an enterprise,manufacturing execution systems that manage and control the production on shopfloor,and advanced planning and scheduling（APS）systems that develop solutions for complex planning problems are the planning and control systems that have been analyzed.We emphasize the application of radio frequency identification as the most advanced and promising emerging real-time data capture technology that is currently available to manufacturers.Having analyzed the features and shortcomings of the individual systems perse,and by considering the advantages that may be realized through effective integration of these otherwise discrete systems,we propose a framework for real-time PPC.
