HEURISTIC MODELING FOR A DYNAMIC AND GOAL PROGRAMMING IN PRODUCTION PLANNING OF CONTINUOUS MANUFACTURING SYSTEMS

At the first sight it seems that advanced operation research is not used enough in continuous production systems as comparison with mass production, batch production and job shop systems, but really in a comprehensive evaluation the advanced operation research techniques can be used in continuous production systems in developing countries very widely, because of initial inadequate plant layout, stage by stage development of production lines, the purchase of second hand machineries from various countries, plurality of customers. A case of production system planning is proposed for a chemical company in which the above mentioned conditions are almost presented. The goals and constraints in this issue are as follows： （1） Minimizing deviation of customer＇s requirements. （2） Maximizing the profit. （3） Minimizing the frequencies of changes in formula production. （4） Minimizing the inventory of final products. （5） Balancing the production sections with regard to rate in production. （6） Limitation in inventory of raw material. The present situation is in such a way that various techniques such as goal programming, linear programming and dynamic programming can be used. But dynamic production programming issues are divided into two categories, at first one with limitation in production capacity and another with unlimited production capacity. For the first category, a systematic and acceptable solution has not been presented yet. Therefore an innovative method is used to convert the dynamic situation to a zero- one model. At last this issue is changed to a goal programming model with non-linear limitations with the use of GRG algorithm and that＇s how it is solved.

Fuzzy linear model for production optimization of mining systems with multiple entities

Planning and production optimization within multiple mines or several work sites （entities） mining systems by using fuzzy linear programming （LP） was studied. LP is the most commonly used operations research methods in mining engineering. After the introductory review of properties and limitations of applying LP, short reviews of the general settings of deterministic and fuzzy LP models are presented. With the purpose of comparative analysis, the application of both LP models is presented using the example of the Bauxite Basin Niksic with five mines. After the assessment, LP is an efficient mathematical modeling tool in production planning and solving many other single-criteria optimization problems of mining engineering. After the comparison of advantages and deficiencies of both deterministic and fuzzy LP models, the conclusion presents benefits of the fuzzy LP model but is also stating that seeking the optimal plan of production means to accomplish the overall analysis that will encompass the LP model approaches.

Multi-period mine planning with multi-process routes

This paper attempts to optimize optimal capacities, block routing and mine sequencing problems in a mining system. The solution approach is based on a heuristics and the mixed integer programming (MIP). Unlike previous sequential solution approaches, the problems are herein solved at the same time. Furthermore, the proposed approach guarantees practical solutions because it considers ore material distribution within orebody. The paper has two main contributions: (a) the proposed approach generates production rates in a manner that the capacities are satisfied; (b) the proposed approach does not use pre-defined marginal cut-off grades. Thus, idle capacity problem is eliminated and different scheduling combinations are allowed. To see the performance of the approach proposed, a case study is carried out using a gold data. The schedule generated shows that the approach can determine optimal production rates, block destination and sequencing effectively.