A new method to evaluate integrated production system capacity in oil fields

To improve the design and management of an integrated production system(IPS),a set of mathematical models and workflows are developed for evaluating the capacity of an IPS at steady-state conditions.Combining the conservation laws with applicable multiphase fluid and choke models,these mathematical models are solved to characterize the hydraulics of an integrated system of reservoir,wells,chokes,flowlines,and separator at steady state.The controllable variables such as well count,choke size and separator pressure are adjusted to optimize the performance of the IPs at a specific time.It is found that increasing the well count can increase the bulk flow rate of the production network,but too many wells may increase the manifold pressure,leading to decline of single-well production.Increasing the choke size can improve the capacity of the IPs.The production of the IPs is negatively correlated with the separator pressure.With increasing separator pressure and decreasing choke size,the increment of total fluid production(the capacity of IPS)induced by increasing well count decreases.Validation tests with field examples show a maximum absolute deviation is 1.5%,demonstrating the robustness and validity of the proposed mathematical models and workflows.

A Study of Optimum Switching Problem for Production Systems Considering Efficiency, Delivery Time and Green Evaluation

This paper aims to derive the optimal switching strategy for production system considering efficiency, delivery time and green evaluation. Nowadays more and more manufacturing and logistics systems not only pursue better work efficiency, but also focus on green energy evaluation issues. Cost reduction and shortening of delivery time are always important management issues in pursuit of efficiency and optimization of the entire production system because of global production competition. In a market situation where customer needs change in various ways, in particular, due to inadequate quality, changes in the local environment, natural disasters and so on. Therefore, prompt planning of management measures such as switching work processes and changing production methods has become an important issue. On the other hand, since the Paris Agreement came into effect, the construction of an environment-friendly production system has been required as an approach to environmental problems such as global warming. In this paper, we propose an optimum switching model of production systems considering efficiency, delivery time and green evaluation using a green evaluation index (GEC: Green Energy Coefficient). We also discuss the optimal switching strategy by numerical observation.

An Energy Production System Powered by Solar Heat with Biogas Dry Reforming Reactor and Solid Oxide Fuel Cell

In this paper, an energy system consisting of solar collector, biogas dry reforming reactor and solid oxide fuel cell (SOFC) has been proposed. The heat produced from the concentrating solar collector is used to drive a biogas dry reforming reactor in order to produce H2 as a fuel for SOFC, in such as system. The aim of this study is to clarify the impact of climate data on the performance of solar collector with various sizes/designs. The temperature of heat transfer fluid produced by the solar collector is calculated by adopting the climate data for Nagoya city in Japan in 2021. The amount of H2 produced from the biogas dry reforming reactor and the power generated by SOFC were simulated. The results show the temperature of heat transfer fluid (Tfb) and Tfb ratio (a) based on the length of absorber (dx) = 1 m have a peak near the noon following the trend of solar intensity (I). Results also revealed that a increases with increase in dx. It is found that the differences of Tfb and a between dx = 2 m and dx = 3 m are larger than those between dx = 1 m and dx = 2 m. It is revealed that Tfb and a are higher in spring and summer. dx = 4 m is the optimum length of solar absorber. The amount of H2 produced from the biogas dry reforming reactor as well as the power generated by SOFC is the highest in August, resulting that it is prefer to produce H2 and to generate SOFC in summer.

Research efforts to improve performance of production systems

In order to solve the problem of low efficiency of production systems, a lot of work has been done. The research efforts to improve the performance of production systems are summed up here and future research directions are discussed at last.

Study on Injection-Production System Adjustment of Fault Block Reservoir Based on Equilibrium Displacement

This paper proposed a method of injection-production system adjustment to solve the problem that the water flooding effect was restricted because of the horizontal and vertical contradictions during the development process of fault block reservoirs. Considering the heterogeneity of reservoir, the Buckley-Leverett water flooding theory was applied to establish the relationship between the recovery and cumulative water injection. In order to achieve the goal of vertically balanced recovery of each section, the calculation method of vertical sectional injection allocation was proposed. The planar triangular seepage unit was assumed and sweep coefficients of different oil-water distribution patterns were characterized using multi-flow tube method. In order to balance and maximize the plane sweep coefficient, the calculation method of plane production system optimization was obtained. Then the injection-production system stereoscopic adjustment method based on equilibrium displacement was proposed with vertical sectional injection allocation and plane production system optimization. This method was applied to injection and production adjustment of BZ oilfield in southern Bohai. The effect of water control and oil increase was obvious. This method can greatly improve the effect of water flooding of offshore fault block reservoirs with the adjustment of injection-production system.

Sequencing Mixed-model Production Systems by Modified Multi-objective Genetic Algorithms

As two independent problems,scheduling for parts fabrication line and sequencing for mixed-model assembly line have been addressed respectively by many researchers.However,these two problems should be considered simultaneously to improve the efficiency of the whole fabrication/assembly systems.By far,little research effort is devoted to sequencing problems for mixed-model fabrication/assembly systems.This paper is concerned about the sequencing problems in pull production systems which are composed of one mixed-model assembly line with limited intermediate buffers and two flexible parts fabrication flow lines with identical parallel machines and limited intermediate buffers.Two objectives are considered simultaneously：minimizing the total variation in parts consumption in the assembly line and minimizing the total makespan cost in the fabrication/assembly system.The integrated optimization framework,mathematical models and the method to construct the complete schedules for the fabrication lines according to the production sequences for the first stage in fabrication lines are presented.Since the above problems are non-deterministic polynomial-hard（NP-hard）,a modified multi-objective genetic algorithm is proposed for solving the models,in which a method to generate the production sequences for the fabrication lines from the production sequences for the assembly line and a method to generate the initial population are put forward,new selection,crossover and mutation operators are designed,and Pareto ranking method and sharing function method are employed to evaluate the individuals＇ fitness.The feasibility and efficiency of the multi-objective genetic algorithm is shown by computational comparison with a multi-objective simulated annealing algorithm.The sequencing problems for mixed-model production systems can be solved effectively by the proposed modified multi-objective genetic algorithm.

Optimum Design and Global Analysis of Flexible Jumper for An Innovative Subsurface Production System in Ultra-Deep Water

The study focuses on the flexible jumper issue of Subsurface Tension Leg Production （STLP） system concept, which is considered as a competing alternative system to support well completion devices and rigid risers in ultra-deep water for offshore petroleum production. The paper presents analytical and numerical approaches for the optimum design and global analysis of the flexible jumper. Criteria using catenary concept are developed to define the critical length for optimum design. Based on the criteria, detailed hydrodynamic analyses including quasi-static analysis, modal analysis, and dynamic analysis are performed. Modal analysis with respect to the quasi-static analysis shows that the existence of resonant modes requires special consideration. The results of dynamic analysis confirm the effectiveness of the de-coupled effect from the jumper on STLP system. The approaches developed in the study also have wide application prospect in reference to the optimum design and analysis of any Hybrid Riser （HR） concept.

Uncertain Multidisciplinary Design Optimization on Next Generation Subsea Production System by Using Surrogate Model and Interval Method

The innovative Next Generation Subsea Production System(NextGen SPS)concept is a newly proposed petroleum development solution in ultra-deep water areas.The definition of NextGen SPS involves several disciplines,which makes the design process difficult.In this paper,the definition of NextGen SPS is modeled as an uncertain multidisciplinary design optimization(MDO)problem.The deterministic optimization model is formulated,and three concerning disciplines—cost calculation,hydrodynamic analysis and global performance analysis are presented.Surrogate model technique is applied in the latter two disciplines.Collaborative optimization(CO)architecture is utilized to organize the concerning disciplines.A deterministic CO framework with two disciplinelevel optimizations is proposed firstly.Then the uncertainties of design parameters and surrogate models are incorporated by using interval method,and uncertain CO frameworks with triple loop and double loop optimization structure are established respectively.The optimization results illustrate that,although the deterministic MDO result achieves higher reduction in objective function than the uncertain MDO result,the latter is more reliable than the former.

MODELING AND PERFORMANCE ANALYSIS FOR THE SERIAL AND PARALLEL PRODUCTION SYSTEM BASED ON GSPN

Differed from the existed applications of generalized stochastic Petri net(GSPN) theory in machine-tool manufacturing system, reliability computation of FMS, testabilityparameters determination and fault analysis, a new idea of applying GSPN to model and performanceanalysis for the serial and parallel production system is proposed. And one typical discrete eventdynamic system (DEDS), turner-unit of palletizing system, is taken as a real case to research. Basedupon the established GSPN models, the working performances of serial and parallel layout arecompared. Furthermore, their differences of working mechanisms including feeding mechanism,coordinating mechanism and monitoring mechanism are discussed. Thus the theoretical basis which ishelpful to appraise layout plan and its reasonableness is provided. Meanwhile, the research resultsshow that parallel layout is more advantageous to greatly improve the operational speed ofproduction system than serial one.

The effects of aeration and irrigation regimes on soil CO_2 and N_2O emissions in a greenhouse tomato production system

Aerated irrigation has been proven to increase crop production and quality, but studies on its environmental impacts are sparse. The effects of aeration and irrigation regimes on soil CO2 and N2O emissions in two consecutive greenhouse tomato rotation cycles in Northwest China were studied via the static closed chamber and gas chromatography technique. Four treatments, aerated deficit irrigation（AI1）, non-aerated deficit irrigation（CK1）, aerated full irrigation（AI2） and non-aerated full irrigation（CK2）, were performed. The results showed that the tomato yield under aeration of each irrigation regime increased by 18.8% on average compared to non-aeration, and the difference was significant under full irrigation（P〈0.05）. Full irrigation significantly increased the tomato yield by 23.9% on average in comparison to deficit irrigation. Moreover, aeration increased the cumulative CO2 emissions compared to non-aeration, and treatment effects were significant in the autumn-winter season（P〈0.05）. A slight increase of CO2 emissions in the two seasons was observed under full irrigation（P〉0.05）. There was no significant difference between aeration and non-aeration in soil N2O emissions in the spring-summer season, whereas aeration enhanced N2O emissions significantly in the autumn-winter season. Furthermore, full irrigation over the two seasons greatly increased soil N2O emissions compared to the deficit irrigation treatment（P〈0.05）. Correlation analysis indicated that soil temperature was the primary factor influencing CO2 fluxes. Soil temperature, soil moisture and NO3^- were the primary factors influencing N2O fluxes. Irrigation coupled with particular soil aeration practices may allow for a balance between crop production yield and greenhouse gas mitigation in greenhouse vegetable fields.

Cyber-Physical Production Systems for Data-Driven,Decentralized,and Secure Manufacturing-A Perspective

With the concepts of Industry 4.0 and smart manufacturing gaining popularity,there is a growing notion that conventional manufacturing will witness a transition toward a new paradigm,targeting innovation,automation,better response to customer needs,and intelligent systems.Within this context,this review focuses on the concept of cyber–physical production system(CPPS)and presents a holistic perspective on the role of the CPPS in three key and essential drivers of this transformation:data-driven manufacturing,decentralized manufacturing,and integrated blockchains for data security.The paper aims to connect these three aspects of smart manufacturing and proposes that through the application of data-driven modeling,CPPS will aid in transforming manufacturing to become more intuitive and automated.In turn,automated manufacturing will pave the way for the decentralization of manufacturing.Layering blockchain technologies on top of CPPS will ensure the reliability and security of data sharing and integration across decentralized systems.Each of these claims is supported by relevant case studies recently published in the literature and from the industry;a brief on existing challenges and the way forward is also provided.

Exploiting Virtual Elasticity of Production Systems for Respecting OTD-Part 1: Post-Optimality Conditions for Ergodic Order Arrivals in Fixed Capacity Regimes

Respecting the on-time-delivery (OTD) for manufacturing orders is mandatory. This depends, however, on the probability distribution of incoming order rate. The case of non-equal distribution, such as aggregated arrivals, may compromise the observance of on-time supplies for some orders. The purpose of this paper is to evaluate the conditions of post-optimality for stochastic order rate governed production systems in order to observe OTD. Instead of a heuristic or a simulative exploration, a Cartesian-based approach is applied to developing the necessary and sufficient mathematical condition to solve the problem statement. The research result demonstrates that increasing speed of throughput reveals a latent capacity, which allows arrival orders above capacity limits to be backlog-buffered and rescheduled for OTD, exploiting the virtual manufacturing elasticity inherent to all production systems to increase OTD reliability of non JIT-based production systems.

ANALYSIS AND IMPROVEMENT OF LEAD TIME FOR JOB SHOP UNDER MIXED PRODUCTION SYSTEM

Firstly an overview of the potential impact on work-in-process （WIP） and lead time is provided when transfer lot sizes are undifferentiated from processing lot sizes. Simple performance examples are compared to those from a shop with one-piece transfer lots. Next, a mathematical programming model for minimizing lead time in the mixed-model job shop is presented, in which one-piece transfer lots are used. Key factors affecting lead time are found by analyzing the sum of the longest setup time of individual items among the shared processes （SLST） and the longest processing time of individual items among processes （LPT）. And lead time can be minimized by cutting down the SLST and LPT. Reduction of the SLST is described as a traveling salesman problem （TSP）, and the minimum of the SLST is solved through job shop scheduling. Removing the bottleneck and leveling the production line optimize the LPT. If the number of items produced is small, the routings are relatively short, and items and facilities are changed infrequently, the optimal schedule will remain valid. Finally a brief example serves to illustrate the method.

Fault Handling in PLC-Based Industry 4.0 Automated Production Systems as a Basis for Restart and Self-Configuration and Its Evaluation

Industry 4.0 and Cyber Physical Production Systems (CPPS) are often discussed and partially already sold. One important feature of CPPS is fault tolerance and as a consequence self-configuration and restart to increase Overall Equipment Effectiveness. To understand this challenge at first the state of the art of fault handling in industrial automated production systems (aPS) is discussed as a result of a case study analysis in eight companies developing aPS. In the next step, metrics to evaluate the concept of self-configuration and restart for aPS focusing on real-time capabilities, fault coverage and effort to increase fault coverage are proposed. Finally, two different lab size case studies prove the applicability of the concepts of self-configuration, restart and the proposed metrics.

Material Flow Optimization for Make-to-Stock Production System

Under the condition of the market competition becom in g more and more drastic, the demands of market take on some new features such as individuation, diversification, small batch, unstableness and quick delivery et c. The Make-to-Stock mode is usually adopted by many enterprises to improve th e balance and stableness of production process. In such enterprises, order batch , production batch and sales batch are the important factors, which affect the s atisfaction of clients, efficiency and benefit of the enterprise. It takes purch ase, production and sales into account respectively when optimizing product batc h in traditional way. However, it ignored the influences of relations between ea ch links of whole system. It is assumed that the consumption and market demand a re continuous process whereas the factual demands are batched when economic batc h is determined. So there exist some deviations between the economic batch deter mined by traditional way and that by integral optimization. Through the integral analysis of Logistics in the production system, we know that from materials are purchased, then manufactured, finally sold, the material changed in appearance and value, it still exist in different links of production system. The amount of materials occupied varies just in different status, from stock status to produc tion status, then to waiting-be-sold status, there is not any substantial chan ge in quantity until they are sold. So we must comprehensively analyze the relat ions among each link based on integral production system, to optimize the materi al batch and cut short production cycle in order to optimize the whole system. In this paper, the production system is taken as a global entity, and in which m aterials variation law and their relations of each link are analyzed; To optimiz e the whole materials flow, a new model of multi-product systems’ economic orde r batch, economic production batch and optimal sale lot multi-product syste ms’ is developed which based on the limit of capitals and stock area.

An Ideal Production System——Green Synthetic Production System (GSPS)

Through analyzing LAF system, Green manufacturing s ys tem and other advanced production system, in the paper, put forward a ideal production systemGreen synthetic production system (GSPS).The system can not only agree with the demands of technical progress but also is appropriate to the sustainable strategy of human beings. It absorbed the cream of all advanced production system and "Total Green Management (TGM)", "Total Quality Management (TQM)".

CO_(2) Assimilation Rate in Production Systems for Papaya Crops

The aim of this study was to evaluate some physiological aspects of papaya crops in semi conventional and organic production systems.The following factors assessed in this experiment were:1.Production systems(organic and semi conventional);2.Genotypes(Maradol and Maradona F1),and 3.Cover crop plants(Canavalia,vegetative cover and no cover).Twelve treatments were obtained-product of factors’combination-and distributed under a threerepetition experimental design of subdivided parcels.The factors examined in this study,that changed the CO_(2) assimilation rate,were production system and genotype.It was determined that the greatest gas exchange in papaya crops happened at 13:40 h but achieving the highest CO_(2) assimilation was also affected by the production system and genotype.Similarly,they showed some effects in CO_(2) assimilation,transpiration,stomatal conductance,intercellular CO_(2),leaf temperature,chlorophyll,and temperature.In general,the combination of factors that accentuated in this experiment were the semi conventional-Maradona-Canavalia with a crop yield of 53.5 t ha^(-1),followed by treatments organic-Maradona-no cover and semi conventional-Maradona-vegetative cover.

Distributed Stretching Control of Web Production System

The stretching process,as a key phase of web production system,pursues the target velocities of rollers and the web tensions of spans between the successive rollers to guarantee proper stretching ratios. This requires the stable velocities and velocity ratios of large number rollers separated throughout the workshop. To this goal,a distributed cooperative controller is designed to coordinate the velocities of the rollers to the desired values as well as the target ratios between the upper and lower rollers. During the whole evolution,only the neighbor rollers can exchange the working information,and neither global information nor central controller is required. It is proven that all the rollers asymptotically achieve the desired velocity ratios via the proposed control law,which is also demonstrated by numerical simulation.

Systematic Synthesis of Impacts of Climate Change on China's Crop Production System

Global climate change is real and already taking place. The most recent Fifth Assessment Report of the Intergov- ernmental Panel on Climate Change （IPCC AR5） stated that global land and ocean surface temperature increased by 0.85℃ over the period of 1880 to 2012 （IPCC Climate Change 2013）. China is among the most affected countries by global climate change.

Exploiting Virtual Elasticity of Production Systems to Respect OTD—Part 3: Basic Considerations for Modelling CPPS Characterized by Non-Ergodic Order Entry and Non-Deterministic Product-Mix for Fully Flexible Addressable Workstations

The recently experienced hype concerning the so-called “4th Industrial Revolution” of production systems has prompted several papers of various subtopics regarding Cyber-Phdysical Production Systems (CPPS). However, important aspects such as the modelling of CPPS to understand the theory regarding the performance of highly non-ergodic and non-deterministic flexible manufacturing systems in terms of Exit Rate (ER), Manufacturing Lead Time (MLT), and On-Time Delivery (OTD) have not yet been examined systematically and even less modeled analytically. To develop the topic, in this paper, the prerequisites for modelling such systems are defined in order to be able to derive an explicit and dedicated production mathematics-based understanding of CPPS and its dynamics: switching from explorative simulation to rational modelling of the manufacturing “physics” led to an own and specific manufacturing theory. The findings have led to enouncing, among others, the Theorem of Non-Ergodicity as well as the Batch Cycle Time Deviation Function giving important insights to model digital twin-based CPPS for complying with the mandatory OTD.