Toughening mechanism of lined Al_2O_3-ZrO_2 multiphaseceramics in SHS composite pipes

Hypoeutectic and hypereutectic Al2O3-ZrO2 multiphase ceramics-lined composite pipes were produced by using the gravitational separation self-propagate high-temperature synthesis （SHS） process. The microstructure of the ceramics was observed by means of SEM and EPMA. The fracture toughness of the multiphase ceramics was tested by using the Vickers indentation method. The fracture toughness of hypoeutectic Al2O3-ZrO2 multiphase ceramics is 15.96 MPa·m^1/2 and that of hypoeutectic Al2O3-ZrO2 multiphase ceramics is 15.23 MPa·m^1/2. The toughening mechanisms were systematically investigated by means of SEM and XRD. The results show that the bridging toughening mechanism, stress induced ZrO2 transformation toughening mechanism, and microcrack toughening mechanism are the predominant toughening mechanism.

Microstructure-fracture toughness relationships and toughening mechanism of TC21 titanium alloy with lamellar microstructure

The independent influence of microstructural features on fracture toughness of TC21alloy with lamellar microstructure was investigated.Triple heat treatments were designed to obtain lamellar microstructures with different parameters,which were characterized by OM and SEM.The size and content ofαplates were mainly determined by cooling rate from singleβphase field and solution temperature in two-phase field;while the precipitation behavior of secondaryαplatelets was dominantly controlled by aging temperature in two-phase field.The content and thickness ofαplates and the thickness of secondaryαplatelets were important microstructural features influencing the fracture toughness.Both increasing the content ofαplates and thickeningαplates(or secondaryαplatelets)could enhance the fracture toughness of TC21alloy.Based on energy consumption by the plastic zone of crack tip inαplates,a toughening mechanism for titanium alloys was proposed.

Erosion and Toughening Mechanisms of Electroless Ni-P-Nano-NiTi Composite Coatings on API X100 Steel under Single Particle Impact

The addition of superelastic NiTi to electroless Ni-P coating has been found to toughen the otherwise brittle coatings in static loading conditions, though its effect on erosion behaviour has not yet been explored. In the present study, spherical WC-Co erodent particles were used in single particle impact testing of Ni-P-nano-NiTi composite coatings on API X100 steel substrates at two average velocities—35 m/s and 52 m/s. Erosion tests were performed at impact angles of 30°, 45°, 60°, and 90°. The effect of NiTi concentration in the coating was also examined. Through examination of the impact craters and material response at various impact conditions, it was found that the presence of superelastic NiTi in the brittle Ni-P matrix hindered the propagation of cracks and provided a barrier to crack growth. The following toughening mechanisms were identified: crack bridging and deflection, micro-cracking, and transformation toughening.

AN INVESTIGATION OF HIGH-TEMPERATURE DEFORMATION STRENGTHENING AND TOUGHENING MECHANISM OF TITANIUM ALLOY

The high-temperature deformation strengthening and toughening mechanisms of titanium alloys have been investigated in this paper. The materials processed by this method produce a new tri-modal microstrvcture, which consists of 10-20% equiaxed alpha, streaky alpha and transformed beta matrix. It is found that the higher ductility of tri-modal microstructure is attributed to the equiaxed alpha's coopemtive slip and coordinated deformation with the transformed beta matrix. The streaky alpha phases not only increase the strength and creep properties, but also increase the fracture toughness. Propagating along grain boundaries between two neighboring streaky alpha phases, cracks in tri-modal microstructure make a more tortuous way, and then the materials show a higher fracture toughness. This new method is applicable to α, near α,α+β and near β titanium alloys.

Anchoring mechanical characteristics of Ductile-Expansion bolt

The application of ductile rock bolts has been a crucial method for solving the problems of large deformations,energy absorption and stability control issues in deep rock masses.To study the anchoring mechanism of the key expansive structure,this paper proposes a novel type of bolt—the Ductile-Expansion bolt,and conducts research on anchoring mechanics,energy absorption characteristics,and failure modes of the bolt.In addition,this paper defines the concept of load-volume ratio of metal rock bolts and proves the Ductile-Expansion bolt is capable of better improving the unit volume bearing capacity of the bolt material.Furthermore,laboratory and field tests verify the Ductile-Expansion bolt had better anchoring effect than the traditional rebar bolt,with the expansion structure favorably enhancing the ductility and energy absorption performance of the bolt.Finally,this paper microscopically analyzes the crack propagation and distribution morphology of the bolts by establishing a 3D coupled numerical model based on FDM-DEM.Numerical results illustrate the interface at the variable diameter of the Ductile-Expansion bolt serves as the transition zone between high and low stress levels.The expansion structure can impose radial compression on the medium around the bolt,which can improve the bolt anchorage performance.

Anchoring effect and energy-absorbing support mechanism of large deformation bolt

To research the anchoring effect of large deformation bolt,tensile and drawing models are established.Then,the evolution laws of drawing force,bolt axial force and interfacial shear stress are analyzed.Additionally,the influence of structure element position on the anchoring effect of large deformation bolt is discussed.At last,the energy-absorbing support mechanism is discussed.Results show that during the drawing process of normal bolt,drawing force,bolt axial force and interfacial shear stress all gradually increase as increasing the drawing displacement,but when the large deformation bolt enters the structural deformation stage,these three values will keep stable;when the structure element of large deformation bolt approaches the drawing end,the fluctuation range of drawing force decreases,the distributions of bolt axial force and interfacial shear stress of anchorage section are steady and the increasing rate of interfacial shear stress decreases,which are advantageous for keeping the stress stability of the anchorage body.During the working process of large deformation bolt,the strain of bolt body is small,the working resistance is stable and the distributions of bolt axial force and interfacial shear stress are steady.When a rock burst event occurs,the bolt and bonding interface cannot easily break,which weakens the dynamic disaster degree.

Synergistically Toughening Effect of SiC Whiskers and Nanoparticles in Al_2O_3-based Composite Ceramic Cutting Tool Material

In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiC np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vo1% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730＋ 95 MPa and fracture toughness is 5.6 ± 0.6 MPa.m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

Strength-Toughening Model of Eutectic Ceramic Composite with Inherent Defects

Strengthening and toughening mechanisms in composite ceramics is complex. A change in a single parameter induces multiple property variations. The multiple changes in properties are often incompletely represented in theoretical models. This incompleteness in the parameter chosen fails to explain the mechanism of failure in composite ceramics. The exponential toughness function is used to represent the pull-out toughening mechanism, which dominates the crack growth resistance curve（R-curve）. The strengthening-toughening model is established based on the Mori-Tanaka method（M-T method）. The influence of inherent defects on toughness function and strength is analyzed by using this model. The theoretical result is compared with the experiment data. This model exactly reflects the change in strength. The theoretical result indicates that defects change the toughness function. Moreover, micro-cracks increase toughness size ac, and the strength of crack instable extensions acutely decreases as defect content increases. This presented model establishes the relationship among the important mechanical parameters of defect, strength, elastic modulus, and the R-curve.

Effects of different pull-out loading rates on mechanical behaviors and acoustic emission responses of fully grouted bolts

Due to the influence of mining disturbance stress,it is of great significance to better understand the bearing characteristics of fully grouted bolts under different pull-out loading rates.For this purpose,a series of laboratory pull-out tests were conducted to comprehensively investigate the effects of different pull-out loading rates on the mechanical performance and failure characteristics of fully grouted bolts.The results show that the mechanical performance of the anchored specimen presents obvious loading rate dependence and shear enhancement characteristics.With the increase of the pull-out loading rates,the maximum pull-out load increases,the displacement and time corresponding to the maximum pull-out load decrease.The accumulated acoustic emission(AE)counts,AE energy and AE events all decrease with the increase of the pull-out loading rates.The AE peak frequency has obvious divisional distribution characteristics and the amplitude is mainly distributed between 50-80 dB.With the increase of the pull-out loading rates,the local strain of the anchoring interface increases and the failure of the anchoring interface transfers to the interior of the resin grout.The accumulated AE counts are used to evaluate the damage parameter of the anchoring interface during the whole pull-out process.The analytical results are in good agreement with the experimental results.The research results may provide guidance for the support design and performance monitoring of fully grouted bolts.

Study on Toughening Phenolic Foams in Phosphorus-Containing Tung Oil-Based Derivatives

Phenolic foams(PFs)as thermal insulation material with outstanding flame retardancy are required to match society’s ever-expanding safety expectations;however,a trade-off exists between flame retardancy and toughness.Here,for the first time,we synthesized a novel reactive phosphorus-containing tung-oil-based derivative and used it to toughen PF,resulting in PFs with a combination of excellent mechanical properties and flame retardancy.Compared with pure PF,the modified PFs exhibit enhanced mechanical properties,with specific compressive and flexural strengths as high as 5.67 MPa and 12.46 MPa,which represent increases of 90.67%and 178.7%over those of pure PF,respectively.Meanwhile,the limiting oxygen index(LOI)values of the modified PFs are improved as much as 40.83%.Scanning electron microscopy micrographs show that the microstructure of the modified PFs is better than that of pure PF,with a more uniform cell morphology,a narrower pore size distribution range,and a smaller average pore size,all of which are beneficial to the foam’s mechanical properties.This study provides a scientific paradigm for the development of advanced PFs based on renewable biological resources.

Influence of the morphology on mechanical properties of toughened epoxies with CTBN

Presents a toughened epoxy risen based on diglycidylether of bisphenol A (DGEBA) cured with ethylene diamine (EDA) and modified with a carboxyl terminated acrylonitrile butadiene (CTBN), studies morphologies with different rubber content and analyses the influence of rubber phase morphology corresponding to different rubber contents on mechanical properties (elastic modulus, uniaxial compression yield stress, shearing strength, uneven tensile strength, critical stress intensity factor K ic  and strain energy release rate G ic ) of toughened epoxies.

BRIDGE-TOUGHENING ANALYSIS OF THE FIBER REINFORCED COMPOSITE CONTAINING INTERPHASE EFFECT

A detailed fracture mechanics analysis of bridge-toughening in a fiber reinforced composite is presented in this paper. The integral equation governing bridge-toughening as well as crack opening displacement (COD) for the composite with interfacial layer is derived from the Castigliano's theorem and interface shear-lag model. A numerical result of the COD equation is obtained using the iteration solution of the second Fredholm integral equation. In order to investigate the effect of various parameters on the toughening, an approximate analytical solution of the equation is present and its error analysis is performed, which demonstrates the approximate solution to be appropriate. A parametric study of the influence of the crack length, interfacial shear modules, thickness of the interphase, fiber radius, fiber volume fraction and properties of materials on composite toughening is therefore carried out. The results are useful for experimental demonstration and toughening design including the fabrication process of the composite.

Steel Fiber Toughening Mullite-SiC Castables for Coke Dry Quenching Furnace Corbel Pillar

The mullite-SiC castables for coke dry quenching（CDQ）furnace corbel pillar were prepared by taking mullite and silicon carbide as aggregates,silicon carbide powder,fused silica powder,α-Al2O3powder and silica fume as matrix,calcium aluminate cement as binding system,and extra-adding steel fibers to extend the CDQ furnace refractory life.The effects of steel fiber types（melt pumping meniscus,cut straight,wavy indentation,cold-drawn hook）and steel fiber extra-additions（0,1%,2%,3%by volume）on the properties of mullite-SiC castables were investigated.Then the toughening mechanism of steel fiber in the castables was analyzed according to the load-displacement curves.The results show that：（1）the toughening effects of the melt pumping meniscus steel fiber with rough surface and colddrawn hook steel fiber with strong anchoring effect with the matrix are better than those of cut straight steel fiber and wavy indentation steel fiber;（2）the suitable amount of steel fiber（less than 2%）in mullite-SiC castables not only significantly improves the mechanical properties,thermal shock resistance and wearing resistance,but also improves the fracture energy by 49.0%and slows the crack growth;（3）the bond strength and mechanical anchoring force between steel fiber and castable interface are key elements of steel fiber reinforced castables.

Mechanical Properties of a new Dental all-ceramic Material-zirconia Toughened Nanometer-ceramic Composite

目的 :口腔全瓷修复体以其独特优越性受到医患青睐 ,但脆性问题一直限制其应用范围及使用可靠性。本研究旨在研制用于玻璃渗透全瓷修复的纳米氧化锆增韧陶瓷并全面检测评价其力学性能。方法 :采用化学共沉淀与球磨相结合的方法合成纳米氧化锆增韧陶瓷 (α -Al2 O3 /nZrO2 ceramicspowder ,W) ,扫描电镜评价陶瓷材料的粉体形态特征及粒度分布。预制氧化锆含量不同的陶瓷粉体 (5wt% ,10wt% ,15wt%and 2 0wt% ) ,采用粉浆涂塑技术将材料制成标准试件 ,并在不同温度下 (12 0 0～ 16 0 0℃ )烧结成型 ,用三点弯曲法及单边刀口梁法检测材料试件的抗弯强度和断裂韧性。结果 :1)α -Al2 O3 /nZrO2 材料粉体粒度分布范围大致为 0 .0 2～ 3.0 μm ,其中超细粉体 (低于 0 .1μm)占 2 0 % ;2 )不同烧结温度组试件的力学强度有显著差异 (P <0 .0 5 ) ,14 5 0℃和 16 0 0℃组高于12 0 0℃组 ;3)相同烧结温度下不同氧化锆含量组材料强度有显著差异 ,一定范围内氧化锆含量增高有助于材料的增韧增强。结论 :本研究所研制的纳米氧化锆增韧陶瓷材料组分配比及微观特征能增韧增强材料 。

Preparation and toughening mechanism of Al_(2)O_(3) composite ceramics toughened by B_(4)C@TiB_(2) core–shell units

In this paper, the concept of incorporating core–shell structured units as secondary phases totoughen Al_(2)O_(3) ceramics is proposed. Al_(2)O_(3) composite ceramics toughened by B_(4)C@TiB_(2) core–shellunits are successfully synthesized using a combination of molten salt methodology and spark plasmasintering. The synthesis of B_(4)C@TiB_(2) core–shell toughening units stems from the prior production ofcore–shell structural B_(4)C@TiB_(2) powders, and this core–shell structure is effectively preserved withinthe Al_(2)O_(3) matrix after sintering. The B_(4)C@TiB_(2) core–shell toughening unit consists of a micron-sizedB4C core enclosed by a shell approximately 500 nm in thickness, composed of numerous nanosizedTiB2 grains. The regions surrounding these core–shell units exhibit distinct geometric structures andencompass multidimensional variations in phase composition, grain dimensions, and thermal expansioncoefficients. Consequently, intricate stress distributions emerge, fostering the propagation of cracks inmultiple dimensions. This behavior consumes a considerable amount of crack propagation energy,thereby enhancing the fracture toughness of the Al_(2)O_(3) matrix. The resulting Al_(2)O_(3) composite ceramicsdisplay relative density of 99.7%±0.2%, Vickers hardness of 21.5±0.8 GPa, and fracture toughness6.92±0.22 MPa·m1/2.

Self-assembling nacre-like high-strength and extremely tough polymer composites with new toughening mechanism

Achieving high strength,deformability and toughness in polymers is important for practical industrial applications.This has remained challenging because of the mutually opposing effects of improvements to each of these properties.Here,a self-assembling nacre-like polymer composite is designed to achieve ex-tremely tough with increasing strength.This special design significantly improved polymer’s mechanical properties,including an ultra-high fracture strain of 1180%,a tensile strength of 55.4 MPa and a toughness of 506.9 MJ/m^(3),which far exceed the highest values previously reported for polymer composites.This ex-cellent combination of properties can be attributed to a novel toughening mechanism,achieved by the synergy of the domain-limiting effect of metallic glass fragments with the strain-gradient-induced orien-tation and crystallisation within the polymer during stretching.Our approach opens a promising avenue for designing robust polymer materials in armour and aerospace engineering for a range of innovative applications.

钨纤维增韧钨基复合材料的研究进展

钨纤维增韧钨基复合材料作为一种理想的面向等离子体材料,可以不需要引入其他合金元素,通过充分发挥钨纤维本身的优异性能而提升其韧性。对钨纤维增韧钨基复合材料的增韧机理、增韧相类型、制备方法的研究现状进行了综述,重点介绍了钨纤维表面改性、钨纤维体积分数以及烧结温度对复合材料性能的影响,指出了该复合材料今后的研究方向。

RHDPE/RHES复合材料的组织结构及增韧机理研究

以回收高密度聚乙烯(RHDPE)为基体、自制的复合改性剂HES为增韧剂,采用熔融共混的方式制备了RHDPE/RHES复合材料(简称RPES),研究了RPES的结晶形态、力学性能及熔体流动性,并探究了其增韧机理。结果表明:HES中RHDPE为连续相,橡胶为分散相,体系整体呈现“海岛”结构,分散相呈现“胞状”结构;随着橡胶含量的增加,RPES结晶越来越细化,晶粒尺寸逐渐减小;冲击强度逐渐增大,拉伸屈服强度和弯曲弹性模量有所下降,RPES熔体流动速率(MFR)逐渐减小。当橡胶含量为8%时,RPES的冲击强度达到45.24kJ/m^(2),是纯RHDPE的9.75倍,拉伸屈服强度和弯曲弹性模量保持率分别为83.24%和64.78%。RHDPE/橡胶试样缺口冲击断裂主要由银纹-空化损伤机理引起的,而PRES试样缺口冲击断裂主要是由银纹-剪切带屈服形变损伤机理引起的。

金属间化合物MoSi_(2)协同SiC晶须增韧Si_(3)N_(4)陶瓷刀具的制备及切削性能

为进一步提高Si_(3)N_(4)陶瓷刀具的强度和韧性,克服单一增韧方式以及金属粘结剂增韧的局限性,本工作利用金属间化合物协同晶须对其增韧补强,将MoSi_(2)颗粒和SiC晶须添加到Si_(3)N_(4)陶瓷基体中,制备出Si_(3)N_(4)/MoSi_(2)/SiC_(w)(SMC)复合陶瓷刀具材料。结果表明:SiC晶须的加入可以有效提高Si_(3)N_(4)陶瓷的断裂韧性,MoSi_(2)的加入可以显著提升Si_(3)N_(4)陶瓷的抗弯强度。连续干切削45#淬火钢时,相较于商用刀具YBC251,SMC复合陶瓷刀具的寿命及切削稳定性提升显著。其中,添加了SiC晶须的SMC3(MoSi_(2)10%(未作特别说明时均为质量分数),SiC_(w)10%)及SMC2(MoSi_(2)0%,SiC_(w)10%)刀具的寿命均比未添加SiC_(w)的SMC1(MoSi_(2)10%,SiC_(w)0%)更长。随着切削深度的增加,未添加MoSi_(2)的SMC2易出现崩刃现象,切削稳定性不如协同增韧的SMC3。

基于磁控溅射改善陶瓷涂层断裂韧性的研究进展

陶瓷涂层因其优异的耐磨、隔热等性能,被应用于各工程领域,但其断裂韧性差、质脆的特点严重限制了其推广应用。为了改善陶瓷涂层质脆的缺陷,研究人员采用了多种方法对其进行增韧改性,文中论述了陶瓷涂层的增韧方法以及对应机制,综述了磁控溅射原理以及调控其工艺参数、掺杂其他元素等方法对陶瓷涂层结构、应力、晶界等的影响。总结了目前陶瓷涂层断裂韧性与硬度不可兼得、增韧机制受涂层尺寸影响等研究难点,并从磁控溅射工艺参数、多种工艺和增韧机制协同增韧等方面对提高陶瓷涂层断裂韧性进行了展望。