CLOSE-LOOP DESIGN OF PULSE POWER SUPPLY FOR ELECTRICAL DISCHARGE MACHINING

The dynamic performance and the stability are essential for a system. A new circuit topology used for electrical discharge machining (EDM) power and made up of complex-pulse (voltage-pulse and current-pulse) is presented. The large-signal model of it is also derived. Based on the comprehensive analysis of the system model, the compensator is designed to make the system match better and to improve its dynamic performance and the stability under perturbations. Finally, the design methods and the analysis are verified by simulation and experimental results.

Overview of Circuit Topologies for Inductive Pulsed Power Supplies

The pulsed power supply(PPS)is one important component in the electromagnetic launch system.The inductive PPSs have attracted researchers’attentions with the major advantages of high energy storage density(over the capacitive PPSs)as well as simple structure and easy control(over the rotating mechanical PPSs).As for the inductive PPSs,the circuit topology of the basic module will directly determine the comprehensive performance of the whole system.From the perspectives of working principles,strengths,weaknesses,and comprehensive performance,this paper presents a historical and technical review of the major circuit topologies for the inductive PPSs.

Fusion power supply advances by the J-TEXT engineering team

To meet the stringent requirements of the fusion power supply for large-scale fusion devices,the J-TEXT engineering team has carried out key technology research and applications in several important directions of fusion power supply.This article presents the advances made by the J-TEXT engineering team in recent years in the following areas:(1) a high-voltage power supply for an auxiliary heating system;(2) a breakdown protection device for an auxiliary heating power supply;(3) magnetic field compatibility;(4) a high-voltage pulsed power supply for a fieldreversed configuration;(5) a large physics experimental facility control system.The research backgrounds,technical progress,test results,applications,summaries and prospects are described in detail in each part.These innovative research results and valuable engineering experience can promote the progress of fusion power supply technology,and also lay a foundation for the development of power supplies with higher parameters in the future.

The Power Supply System for HL-2A Tokamak's Magnetic Field

The highpower pulsed power supply system for the magnetic field of the HL-2A Tokamak is described in this paper. The total output power of its eight magnetic field power supply units of nearly 250 MW. Their highest DC output voltage and current are 3510 V and 45 kA, respectively. All the units are operated in a pulsed mode. The pulse duration is 5 s, and the cyclic period is 15 min. The power supply system consists mainly of pulsed flywheel motor generators, rectifying transformers, thyristor converters, diode rectifiers and switches. The system incorporates many key technologies-supply equalization with two generators and four diode bridges, constant-angle phase triggers with a wide frequency range, current equalization, a status detector for the high current 6-phase converter, and advanced monitoring based on a programmable logic computer and engineering parameter measurement. The experimental results show that the performance of the power supply system satisfies the requirements of HL-2A experiments very well.

Effects of O_(2) addition on the plasma uniformity and reactivity of Ar DBD excited by ns pulsed and AC power supplies

Dielectric barrier discharges(DBDs)have been widely used in ozone synthesis,materials surface treatment,and plasma medicine for their advantages of uniform discharge and high plasmachemical reactivity.To improve the reactivity of DBDs,in this work,the O_(2) is added into Ar nanosecond(ns)pulsed and AC DBDs.The uniformity and discharge characteristics of Ar ns pulsed and AC DBDs with different O_(2) contents are investigated with optical and electrical diagnosis methods.The DBD uniformity is quantitatively analyzed by gray value standard deviation method.The electrical parameters are extracted from voltage and current waveforms separation to characterize the discharge processes and calculate electron density n_(e).The optical emission spectroscopy is measured to show the plasma reactivity and calculate the trend of electron temperature T_(e) with the ratio of two emission lines.It is found that the ns pulsed DBD has a much better uniformity than AC DBD for the fast rising and falling time.With the addition of O_(2),the uniformity of ns pulsed DBD gets worse for the space electric field distortion by O_(2)^(-),which promotes the filamentary formation.While,in AC DBD,the added O_(2) can reduce the intensity of filaments,which enhances the discharge uniformity.The ns pulsed DBD has a much higher instantaneous power and energy efficiency than AC DBD.The ratio of Ar emission intensities indicates that the T_(e) drops quickly with the addition of O_(2) both ns pulsed and AC DBDs and the ns pulsed DBD has an obvious higher T_(e) and n_(e) than AC DBD.The results are helpful for the realization of the reactive and uniform low temperature plasma sources.

Design and Simulation for the Pulse High-Voltage DC Power Supply (HVPS) of 1.2 MW/2.45 GHz HT-7U Lower Hybrid Current Drive System

The superconducting tokamak HT-7U [1] has been designed by the Institute of Plasma Physics since 1998 and will be set up before 2003. The 1.2 MW /2.45 GHz HT-7U LHCD (Lower hybrid current drive) system which being the most efficient non-induction device can heat the plasma and drive the plasma current has been efficiently in operation 'owl and a particular design of the 2.8 MW/-35 kV high-voltage DC power supply has been already completed and will apply to the klystron of LHCD on HT-7 and the future HT-7U, and the project of the power supply has been examined and approved professionally by an authorized group of high-level specialist in the institute of Plasma Physics. The detailed design of the power supply and the simulation results are referred in the paper.

Pulse Power Supply for Plasma Dynamic Accelerator

A new concept of a coaxial plasma dynamic accelerator with a self-energized magnetic compressor coil to simulate the effects of space debris impact is demonstrated. A brief description is presented about the pulse power supply system including the charging circuit, start switch and current transfer system along with some of the key techniques for this kind of accelerator. Using this accelerator configuration, ceramic beads of 100 μm in diameter were accelerated to a speed as high as 18 km/sec. The facility can be used in a laboratory setting to study impact phenomena on solar array materials, potential structural materials for use in space.

Long-pulse power-supply system for EAST neutral-beam injectors

The long-pulse power-supply system equipped for the 4 MW beam-power ion source is comprised of three units at ASIPP（Institute of Plasma Physics, Chinese Academy of Sciences）： one for the neutralbeam test stand and two for the EAST neutral-beam injectors（NBI-1 and NBI-2, respectively）. Each power supply system consists of two low voltage and high current DC power supplies for plasma generation of the ion source, and two high voltage and high current DC power supplies for the accelerator grid system. The operation range of the NB power supply is about 80 percent of the design value, which is the safe and stable operation range. At the neutral-beam test stand, a hydrogen ion beam with a beam pulse of 150 s, beam power of 1.5 MW and beam energy of 50 ke V was achieved during the long-pulse testing experiments. The result shows that the power-supply system meets the requirements of the EAST-NBIs fully and lays a basis for achieving plasma heating.

100 kA/10kV thyristor stack design for the quench protection system in CRAFT

Thyristors have longer lifetimes,higher reliability,and very high voltage and current ratings and they require less maintenance than other high-power semiconductor devices.As a result,they are particularly suitable for quench protection systems(QPSs),which protect the superconducting magnets in large fusion devices from damage.In this paper,we propose a design for a 100 k A/10 k V thyristor stack supported by both theoretical and simulation-based analyses as well as experimental verification.Due to the ultrahigh electrical performance requirements imposed on the QPS by the Comprehensive Research Facility for Fusion Technology(CRAFT),three main issues must be considered:the voltage-balancing problem caused by multiple thyristors in a series structure,the increased junction temperature problem caused by extremely high currents,and the reverse recovery phenomenon that arises from the thyristor’s physical structure.Hence,a series of detailed theoretical analyses,simulations,and experiments,including a thyristor junction temperature prediction method and reverse recovery process modeling,were carried out to optimize the design.Finally,the reliability and stability of the thyristor stack were verified by a series of prototype experiments.The results confirmed the correctness and accuracy of the proposed thyristor stack design method and also indicated that the proposed thyristor stack can meet the application conditions of a 100 k A QPS in the CRAFT project.

Design of Pulse Power Supply for CSNS Extraction Kicker Magnet

A 40kV/6kA pulsed power supply was designed for the Rapid Cycling Synchrotron(RCS)extraction kicker magnet of the China Spallation Neutron Source.The calculation of the pulsed power supply's parameters,the design of power supply's system,the optimization of pulse forming network(PFN)are introduced in this paper.The magnet current pulse waveform is simulated by PSpice program in the situation of 36.5kV charging voltage.The simulation explains the influence of the PFN section number and the transmission cable length on the magnet current pulse.

Comparisons of STRETCH meat grinders based on two different topologies of ICCOS

Inductive energy storage systems （IES）require opening switches which are technically much more difficult to realize than closing switches. Institute of Advanced Technology （ IAT ） puts forward a meat grinder with an inductive pulse power topology called slow transfer of energy through capacitive hybrid （STRETCH）. In this topology, an integrated gate-commutated thyristor （IGCT） is capable of breaking the charging currents on the order of 4 kA, and it may encounter difficulties in expanding to higher energy systems. German-French Institute of Saint Louis （ISL） has developed a high-power opening switch based on standard high-power thyristors by using their so-called inverse current commutation with semiconductor devices （ICCOS） countercurrent commutation principle. Two topologies of the STRETCH meat grinder with ICCOS are analyzed. And they are compared based on the voltage across the main switch, the current multiplication factor and other aspects by u- sing Matlab simulations. The advantages and disadvantages of the two topologies are shown through the comparisons. Therefore a more suitable topology can be chosen for realistic applications accord- ing to their performances.

Time Drift Stabilizer Unit in BEPCⅡ Injection Kicker System

High time-stability performance of the injection kicker system is important for the Beijing Electron Positron Collider Upgrade Project (BEPCⅡ),with jitter and drift less than±5ns.In order to compensate the delay time drift of thyratron on the kicker pulsed power supply,a drift stabilizer is developed.The test results meet the demand of design by regulation resolution=1ns,jitter+drift<2ns in 8 hours.The detailed design of the time-drift stabilizer will be described in this paper.

Machining of circular micro holes by electrochemical micro-machining process

Machining of micro holes with micro electro- chemical machining （micro ECM） process has been carried out with an indigenously developed set up. This paper describes relevant problems and solutions for the circular micro holes machining process on 304 stainless steel sheets with 60 μm thickness using high speed steel cylindrical tool of diameter 500 ~tm and using dilute I-I2SO4 as elec- trolyte. The taper angle variation of the machined hole is analyzed and reported for different experimental setting parameters. The minimum value of the taper angle of machined holes is achieved at the parameter setting of 0.4 mol/L H2504, 700 kHz, 600 ns and 21 V, for stainless steel sheets and HSS tool.

A precision clock source design

Objective HEPS is a fourth-generation photon source under construction.HEPS adopts the magnetic focusing structure of 7BA,and the beam dynamics aperture is very small.HEPS injection scheme adopts the on-axis injection scheme.To minimize perturbation on adjacent bunches during on-axis swap out injection,a set of superfast kicker and high-voltage fast pulse power supply are needed.The high-voltage fast pulse power supply uses pulsed power stacking technologies,and the power supply needs the multichannel and low jitter clock signal.Therefore,it is necessary to develop a precise clock source.Method The clock source adopts FPGA controller with full digital control,and the output pulse mode of the system can be adjusted in real time.A detection module based on program control is used to check repetition rate and bottom width of input clock and output clock in real time.High-speed and precision clock signal output circuit is used to guarantee signal integrity and reduce clock signal jitter.Conclusion The prototype experiment proves that the output clock can well meet requirements of design.The minimum bottom width of the independent clock is 5 ns,the minimum time interval of the two groups of clocks is 5 ns,and the jitter of output clock is lower than 50 ps.The developed clock source can well meet the application requirements of high-voltage fast pulse power supply in HEPS injection system.