Design of Industrial Quenching Processes

The method of designing industrial processes of quench cooling, in particular, the speed of the conveyor movement with regard to shape and sizes of parts to be quenched, thermal and physical properties of material and cooling capacity of quenchants has been developed. The suggested designing method and databases are the basis for the complete automation of industrial processes of quench cooling, especially for continuous conveyor lines, with the purpose of making high-strength materials. The process is controlled by infrared technique.

Design of Quenching Process for Large-sized AISI P20 Steel Block Used as Plastic Die

For large-sized AISI P20 steel block used as plastic die with a thickness of more than 200 mm, appropriate quenching processes are the key to obtain much thick hardened layer. In this paper, different quenching processes of AISI P20 steel block such as oil quenching, direct water quenching, water quenching with precooling and water quenching with pre-cooling and self-tempering were numerically investigated by computer simulation based on the detailed discussion on the mathematical models of quenching processes including partial differential equations of heat transfer, thermal physical properties, latent heat, heat transfer coefficient and calculation of phase transformation, The results show that the water quenching with pre-cooling and self-tempering process can not only effectively avoid quenching cracks, but also obtain deeper harden depth than oil quenching.

Effect of supply voltage and body-biasing on single-event transient pulse quenching in bulk fin field-effect-transistor process

Charge sharing is becoming an important topic as the feature size scales down in fin field-effect-transistor （FinFET） technology. However, the studies of charge sharing induced single-event transient （SET） pulse quenching with bulk FinFET are reported seldomly. Using three-dimensional technology computer aided design （3DTCAD） mixed-mode simulations, the effects of supply voltage and body-biasing on SET pulse quenching are investigated for the first time in bulk FinFET process. Research results indicate that due to an enhanced charge sharing effect, the propagating SET pulse width decreases with reducing supply voltage. Moreover, compared with reverse body-biasing （RBB）, the circuit with forward body-biasing （FBB） is vulnerable to charge sharing and can effectively mitigate the propagating SET pulse width up to 53% at least. This can provide guidance for radiation-hardened bulk FinFET technology especially in low power and high performance applications.

Effects of Quenching Process on Microstructure and Mechanical Properties of Low Carbon Nb-Ti Microalloyed Steel

The low carbon Nb-Ti mieroalloyed tested steel was prepared by the process of vacuum induction furnace smelting, forging and hot rolling. The new steel aims to meet the demand of high strength, high toughness and high plasticity for building facilities. The effects of quenching process on microstructure and mechanical properties of tested steel were investigated. The results showed that prior austenite grain size, phase type and precipitation behavior of （ Nb, Ti） （ C, N） play important roles in mechanical properties of the steel. Through modified appropriately, the model of austenite grain growth during heating and holding is d^5.7778 = 5. 6478^5.7778 ＋ 7.04 × 10^22t^1.6136 exp（- 427. 15 ×10^3 /（RT））. The grain growth activation energy is Qg = 427. 15 kJ. During quenching, the microscopic structures are mainly martensite and lath bainite which contains lots of lath substructure and dislocations. The content of phases, fine and coarsening （ Nb, Ti ） （ C, N ） precipitated changes during different quenching temperatures and holding time. Finally compared with the hardness value, the best quenching process can be obtained that heating temperature and holding time are 900 ℃ and 50 mins, respectively.

Numerical and experimental analysis of quenching process for cam manufacturing

In order to obtain satisfactory mechanical properties for the cam used in high-power ship diesel engines, a new quenching technology was proposed by designing a two-stage quenching process with an alkaline bath as the quenching medium. To demonstrate the effectiveness of the proposed new quenching technology, both numerical analysis and experimental study were performed. The new quenching technology was analyzed using finite element method. The combined effects of the temperature, stress and microstructure fields were investigated considering nonlinear material properties. Finally, an experimental study was performed to verify the effectiveness of the proposed new quenching technology. The numerical results show that internal stress is affected by both thermal stress and transformation stress. In addition, the direction of the internal stress is changed several times due to thermal interaction and microstructure evolution during the quenching process. The experimental results show that the proposed new quenching technology significantly improves the mechanical properties and microstructures of the cam. The tensile strength, the impact resistance and the hardness value of the cam by the proposed new quenching technology are improved by 4.3%, 8.9% and 3.5% compared with those by the traditional quenching technology. Moreover, the residual stress and cam shape deformation are reduced by 40.0% and 48.9% respectively for the cam manufactured by the new quenching technology.

Structure and electrochemical properties of hypo-stoichiometric hydro-gen storage alloys prepared by twin-roller rapid quenching process

The stoichiometric alloy MlB5.0 and the hypo-stoichiometric alloy MlB4.85 were prepared by twin-roller rapid quenching process, and their structure and electrochemical properties were studied. The results of XRD show that both of the alloys have a typical single-phase hexagonal CaCus-type structure. The cell volume of the hylpo-stoichiometric alloy M1B4.85 is slightly larger than that of the stoichiometric alloy M1B5.0, although its lattice constant cla is smaller. Under 2 C discharging rate, i.e. 640 mA/g, the M1B4.85 has a discharge capacity of 320 mAh/g, which is higher than that of the M1Bs.o, 312 mAh/g. Nevertheless, the capacities of the M1B4.85 and the M1Bs.o decline 24.7% and 20.2% after 400 cycles, respectively. The relationship of electrochemical performances of the alloys with their structures is discussed.

Finite element simulation and microstructure of two-pass inner spinning process of curved-generatrix cone cylindrical parts with annealing/quenching

A two-pass annealing/quenching internal spinning process with small-end rotations is proposed to form a curved generatrix conical thin-walled shell.That is,annealing at 360°C for 2 h followed by the 1st pass spinning,and finally quenching in ice water after holding for 1 h at 498°C followed by the 2nd pass spinning.ABAQUS finite element software is used to simulate the internal spinning process of the products formed under different forming parameters.The distribution laws of spinning force,the stress and strain under different forming processes were compared and analyzed.The mechanical properties and microstructure of the products are subsequently analyzed.The results show that the strain and the residual stress in the skin area of the formed products under two-pass spinning process more uniform,and the hardness and the mechanical performance are improved.The microstructure of the products formed with the 0.15 mm thickness reduction at the 2nd pass is excellent.And the second phase grain size distributed uniformly in the range of 36μm.Whereas,the second phase particles are broken seriously and the size distribution inhomogeneity is increased when the thickness reduction in the skin area is greater than 0.20 mm at the 2nd pass spinning process.

A New Quenching Process and Tower to Improve the Recovery of Acrylonitrile

Quenching process and design of the quenching tower in acrylonitrile production in China were studied in order to decrease the polymerization loss of acrylonitrile in the quenching tower. Based on the research of acrylonitrile polymerization in the quenching tower, a new quenching process was proposed to avoid the disadvantages of the original process. Two kinds of internals were installed to improve the performance of the quenching tower. Through a series of air-flow and real-flow model experiments, the new quenching process and new design were showed to be successful in enhancing the mass and heat transfer in the vapor-liquid system and decreasing the loss of acrylonitrile.Industrial application showed satisfactory results of decrease of the acrylonitrile loss in the quenching tower by about 4.5% and increase of the acrylonitrile recovery of the whole plant by more than 4%.

Component modification of steel slag in air quenching process to improve grindability

A new solution called component modification in-process was introduced to the difficult grinding of air quenching steel slag by a series of experiments. The results show that the fly ash added into the molten steel slag before air quenching can more effectively improve the slag's grindability than milltailings, which is the other modification agent tested under the same conditions. The role of fly ash is strengthened as its proportion increases, although the degree of promotion is gradually reduced. As a result of the reaction between fly ash and steel slag at high temperature, some new mineral phases and vitreous bodies with fine grindability promote the slag grinding easily. This work is helpful to making a comprehensive utilization of steel slag and maximize its economic efficiency in China.

Numerical simulation research of dimension variation in heavy plate during quenching and tempering process

The dimension variation of B610E steel during the quenching and tempering process was simulated by ABAQUS,the coefficient of heat transfer during quenching was verified by the buried thermocouple test and the trend of the dimension variation during the quenching process was also calculated by ABAQUS. It was shown by the comparison of simulated results and industrially measured results that only the simulation of thickness and width variation was accurate, while length variation needed further simulation. Besides, the dimension variation trend was identical with the measured results.

CFD simulations of quenching process for partial oxidation of methane:Comparison of jet-in-cross-flow and impinging flow configurations

A new quenching process using the cold pyrolysis gas has been proposed for the partial oxidation(POX) of methane to recover the heat. The mixing of hot product gas and cold pyrolysis gas in milliseconds is critical to this new approach. Two most widely-used rapid mixing configurations, i.e. the jet-in-cross-flow(JICF) and impinging flow configurations, are compared in terms of mixing and quenching performances using computational fluid dynamics(CFD) coupled with detailed reaction mechanism Leeds 1.5. The mixedness, residence time distribution, temperature decreasing rate and loss ratio of acetylene during the quenching are systematically studied. The results show that the impinging flow has a more uniform mixing and narrower residence time distribution than the JICF.However, the temperature decreasing rate of the mainstream is faster in the JICF than in the impinging flow. The loss ratio of acetylene in the quenching process is 2.89% for the JICF and 1.45% for the impinging flow, showing that the impinging flow configuration is better and feasible for the quenching of POX of methane.

Flame quenching process in cavity based on model scramjet combustor

The flame quenching process in combustors was observed by high speed camera and Schlieren system, at the inflow conditions of Ma = 2.64, To = 1483K, P0 = 1.65 MPa, T = 724 K and P -- 76.3 kPa. Changing process of the flame and shock structure in the combustor was clearly observed. The results revealed that the precom- bustion shock disappeared accompanied with the process in which the flame was blown out and withdrawed from the mainflow into the cavity and vanished after a short while. The time of quenching process was extended by the cavity flame holder, and the ability of flame holding was enhanced by arranging more cavities in the downstream as well. The flame was blown from the upstream to the downstream, so the flame in the downstream of the cavity was quenched out later than that in the upstream.

Aging precipitation behavior and properties of Al-Zn-Mg-Cu-Zr-Er alloy at different quenching rates

The effect of quenching rate on the aging precipitation behavior and properties of Al-Zn-Mg-Cu-Zr-Er alloy was investigated.The scanning electron microscopy,transmission electron microscopy,and atom probe tomography were used to study the characteristics of clusters and precipitates in the alloy.The quench-inducedηphase and a large number of clusters are formed in the air-cooled alloy with the slowest cooling rate,which contributes to an increment of hardness by 24%(HV 26)compared with that of the water-quenched one.However,the aging hardening response speed and peak-aged hardness of the alloy increase with the increase of quenching rate.Meanwhile,the water-quenched alloy after peak aging also has the highest strength,elongation,and corrosion resistance,which is due to the high driving force and increased number density of aging precipitates,and the narrowed precipitate free zones.

Excellent mechanical properties and resistance to cavitation erosion for an ultra-low carbon Cr Mn N stainless steel through quenching and partitioning treatment

The retained austenite content(RAC),the mechanical properties,and the resistance to cavitation erosion(CE)of the00Cr13Mn8Mo N steel after quenching and partitioning(Q&P)processing were investigated.The results show that the Q&P process affected the RAC,which reached the maximum value after partitioning at 400°C for 10 min.The tensile strength of the steel slightly decreased with increasing partitioning temperature and time.However,the elongation and product of strength and elongation first increased and then decreased.The sample partitioned at 400°C for 10 min exhibited the optimal property:a strength-ductility of 23.8 GPa?%.The resistance to CE for the 00Cr13Mn8Mo N steel treated by the Q&P process was improved due to work hardening,spalling,and cavitation-induced martensitic transformation of the retained austenite.

Electroluminescence quenching mechanism in Rubrene doped host-guest system

In this paper, the electroluminescence quenching mechanism in a 5,6,11,12-tetraphenylnaphthacene （Rubrene） doped host-guest system is studied by utilizing a specially designed organic light-emitting diode with an emission layer consisting of a few periodic host/guest structures. Tris-（8-hydroxyquinoline） aluminium （Alq3） and Rubrene are used as the host and the guest, respectively. The thickness variation of the guest layer in each period enables the study of the effect of molecule aggregation, and the thickness variation of the host layer suggests a long range quenching mechanism of dipole-dipole interaction. The long range quenching mechanism is a Forster process, and the FSrster radius of Rubrene is between 3 and 10 nm.

Fluorescence Quenching of Anthracene by N,N-Diethylaniline and Phenothiazine in Triton X-100/n-C_(10)H_(21) OH/H_2O Microemulsion

The photo-induced electron transfer reactions of anthracene with N,N -diethylaniline(DEA) and phenothiazine(PTZ) occur in the membrane phase of a Triton X-100/ n -C 10 H 21 OH(1-decanol)/H 2O microemulsion. DEA and PTZ exist in the membrane phase of the microemulsion. Anthracene exists in the oil continuous phase of the W/O microemulsion and in the oil core and membrane phase of the O/W microemulsion.

Computer Predictions and Experimental Verification of Residual Stresses and Distortion in Carburizing-Quenching of Steel

In this paper, the carburizing-quenching process of carbon steel is analyzed with computer simulation which is based on the metallo-thermo-mechanical theory and finite element analysis coupled temperature, phase transformation and stress/strain fields. The residual stresses and distortion of a steel cylinder during carburizing quenching process were predicted and compared with experimental data. From the prediction results, improvement of hardness and strength of the cylinder component in carburizing-quenching process was verified.

Controlling of crustacean zooplankton reproduction in biological activated carbon (BAC) filters by strengthen operation and management of conventional process

To counter the mass reproduction and penetration of crustacean zooplankton in Biological Activated Carbon(BAC)filters which may result in the presence of organisms in potable water and water pollution,this paper analyzed the factors affecting organisms' reproduction in BAC filters.A comparative study was performed on the density and composition of crustacean zooplankton of the concerned water treatment units of two advanced water plants(Plant A and B)which with the same raw water and the same treatment technique in southern China.The results obtained show that the crustaceans' density and composition was very different between the sand filtered water of Plant A and Plant B.which Harpacticoida bred sharply in the sediment tanks and penetrated sand filter into BAC filters was the primary reason of crustaceans reproduce in BAC filters of Plant A.For prevention of the organisms reproduction in BAC,some strengthen measures was taken including pre-chlorination,cleaning coagulation tanks and sediment tanks completely,increasing sludge disposal frequency to stop organisms enter BAC filters,and the finished water quality was improved and enhanced.

F_(4)TCNQ-Induced Exciton Quenching Studied by Using in-situ Photoluminescence Measurements

The role of F_(4) TCNQ as an exciton quenching material in thin organic light-emitting films is investigated by means of in situ photoluminescence measurements.C60 was used as another quenching material in the experiment for comparison,with Alq3 as a common organic light-emitting material.The effect of the growth sequence of the materials on quenching was also examined.It is found that the radius of Förster energy transfer between F_(4)TCNQ and Alq3 is close to 0 nm and Dexter energy transfer dominates in the quenching process.

Study on Technology for Quenching Catalytic Pyrolysis Gas

This article describes the application of technology for quenching catalytic pyrolysis gas at the Daqing commercial CPP test unit and the Shenyang commercial CPP production unit.On the basis of results for application of the Shenyang CPP unit this paper puts forward an improved process flow scheme for quenching the pyrolysis gas and made calculations using the process flowsheet software.Case Ⅰ of the process flow scheme,which is designed for full circulation of slurry,intends to use the pyrolysis light oil and fresh feed oil as the quenching media with the product slurry oil and fresh feedstock being discharged from the quench cooler bottom and routed directly to the reactor so that the fresh feed oil can be preheated prior to pyrolysis.Case Ⅱ of the process flow scheme intends to adopt recycle oil as the quenching medium with the product slurry and recycle oil being discharged from the quench cooler bottom to the fractionator,which then delivers the slurry from the bottom.These two cases for improving the process flow diagram can all effectively control the density and viscosity of the quenching medium to secure the smooth operation of quench cooler.