Hydrometallurgical process and recovery of valuable elements for limonitic laterite:A review

Nickel is a strategic resource in social life and defense technology,playing an essential role in many fields,such as alloys and batteries.With the decrease in nickel sulfide,it is of great significance to extract nickel from laterite.The limonitic laterite is a kind of rich nickel-cobalt-scandium resource.At present,there are few reviews on the extraction of limonitic laterite.This study reviews the hydrometallurgical processes for limonitic laterite ores and the methods of recovering valuable elements.The mineralogical characteristics are analyzed,and the typical mineral compositions are summarized.The main hydrometallurgical processes are compared and discussed,including reduction roasting-ammonia leaching,sulfuric acid pressure leaching,nitric acid pressure leaching,and the atmospheric nitric acid leaching(DNi process).The methods of recovering nickel,cobalt,scandium,and iron are emphatically outlined.Finally,reasonable suggestions are proposed for comprehensive utilization.This study can provide a reference for industrial development and diversified applications.

Family journey in the process of recovery of schizophrenia:A qualitative study

Objective:The aim of this research is to explore the life experiences of schizophrenic families in accompanying the recovery process.Methods:This study uses a qualitative method with descriptive phenomenology to explain phenomena from family experiences.The number of the participants was eight families who had family members with schizophrenia.Sampling was determined by purposive sampling.Data were collected through in-depth interviews and analyzed using the Colaizzi method.Results:The results of this study show four themes that emerged including(1)psychological burden on the family,(2)families needing support in the recovery process,(3)obstacles due to social stigma,and(4)family gratitude for being able to pass the test patiently.Conclusion:The schizophrenia family’s journey in the recovery process is very long.They are required to endure in assisting the recovery process.Experiences felt by the family include feelings,obstacles,and hopes that arise in carrying out their role to assist the recovery process which aims to improve the health of schizophrenia patients.The findings from this study provide insight for nurses to be able to pay attention to family psychological problems by strengthening families through home visits and health promotion related to the recovery process of survivor schizophrenia.

Recovery of iron from copper tailings via low-temperature direct reduction and magnetic separation: process optimization and mineralogical study

Currently, the majority of copper tailings are not effectively developed. Worldwide, large amounts of copper tailings generated from copper production are continuously dumped, posing a potential environmental threat. Herein, the recovery of iron from copper tailings via low-temperature direct reduction and magnetic separation was conducted; process optimization was carried out, and the corresponding mineralogy was investigated. The reduction time, reduction temperature, reducing agent (coal), calcium chloride additive, grinding time, and magnetic field intensity were examined for process optimization. Mineralogical analyses of the sample, reduced pellets, and magnetic concentrate under various conditions were performed by X-ray diffraction, optical microscopy, and scanning electron microscopy-energy-dispersive X-ray spectrometry to elucidate the iron reduction and growth mechanisms. The results indicated that the optimum parameters of iron recovery include a reduction temperature of 1150A degrees C, a reduction time of 120 min, a coal dosage of 25%, a calcium chloride dosage of 2.5%, a magnetic field intensity of 100 mT, and a grinding time of 1 min. Under these conditions, the iron grade in the magnetic concentrate was greater than 90%, with an iron recovery ratio greater than 95%.

Recovery and regeneration of LiFePO_(4)from spent lithium-ion batteries via a novel pretreatment process

The recycling of spent LiFePO_(4)batteries has received extensive attention due to its environmental impact and economic benefit.In the pretreatment process of spent LiFePO_(4)batteries,the separation of active materials and current collectors determines the difficulty of the re-covery process and product quality.In this work,a facile and efficient pretreatment process is first proposed.After only freezing the electrode pieces and immersing them in boiling water,LiFePO_(4)materials were peeled from the Al foil.Then,after roasting under an inert atmosphere and sieving,all the cathode and anode active materials were easily and efficiently separated from the Al and Cu foils.The active materials were subjected to acid leaching,and the leaching solution was further used to prepare FePO_(4)and Li_(2)CO_(3).Finally,the battery-grade FePO_(4)and Li_(2)CO_(3)were used to re-synthesize LiFePO_(4)/C via the carbon thermal reduction method.The discharge capacities of re-synthesized LiFePO_(4)/C cathode were 144.2,139.0,133.2,125.5,and 110.5 mA·h·g−1 at rates of 0.1,0.5,1,2,and 5 C,which satisfies the requirement for middle-end LiFePO_(4)batteries.The whole process is environmental and has great potential for industrial-scale recycling of spent lithium-ion batteries.

Thermal recovery process of a backfilled open-pit in permafrost area at the Gulian strip coal mine in Northeast China

Timely and proper backfilling of open-pits in strip coal-mines has been an effective measurement for the recovery of the hydrothermal regimes and ecological environment in permafrost regions. In this study, numerical simulations and statistical regressions were applied for analyzing the recovery processes of the backfill and its major influencing factors for the thermal equilibrium in recently backfilled open pits at the Gulian strip coalmine in Mo'he, Northeast China. Results show that the thermal recovery time of backfilled areas is positively correlated to the backfill depth(BD) of the soils, the backfilled soil temperature(BST), and the mean annual ground surface temperature(MAGST); meanwhile, climate warming can impact on thermal regimes of the backfill area. The impact of climate warming on ground temperature of the backfill will show up significantly in about 50 years afterbackfilling(BD at 10.0 and 20.0 m, BST at 20.0°C) under the climate warming scenario(CWS) of 0.025°C·year ^(-1). Grey-relation analyses show that the sensitivity of the backfill recovery time declines in the order of the BD, BST and MAGST. On the basis of the abovementioned studies, the layer-by-layer backfilling in cold seasons is advised for more effective and more rapid recovery of thermal regimes of the backfilled open-pits in cold regions.

A New Quenching Process and Tower to Improve the Recovery of Acrylonitrile

Quenching process and design of the quenching tower in acrylonitrile production in China were studied in order to decrease the polymerization loss of acrylonitrile in the quenching tower. Based on the research of acrylonitrile polymerization in the quenching tower, a new quenching process was proposed to avoid the disadvantages of the original process. Two kinds of internals were installed to improve the performance of the quenching tower. Through a series of air-flow and real-flow model experiments, the new quenching process and new design were showed to be successful in enhancing the mass and heat transfer in the vapor-liquid system and decreasing the loss of acrylonitrile.Industrial application showed satisfactory results of decrease of the acrylonitrile loss in the quenching tower by about 4.5% and increase of the acrylonitrile recovery of the whole plant by more than 4%.

Phase Transition in Recovery Process of Complex Networks

The dynamic characteristic of complex network failure and recovery is one of the main research topics in complex networks. Real world systems such as traffic jams and Internet recovery could be described by the complex network theory. We propose a model to study the recovery process in complex networks. Two different recovery mechanisms are considered in three kinds of networks： external recovery and internal recovery. By simulating the process of the nodes recovery in networks, it is found that the system exhibits the feature of first-order phase transition only when the external recovery is considered. Internal recovery cannot induce such a kind of transitions. As external recovery and internal recovery coexist on networks, the systems will retain the most efficient part of external recovery and internal recovery. Meanwhile, a hysteresis could be observed when increasing or decreasing the failure probability. Finally, a largest degree node protection strategy is proposed for improving the robustness of networks.

Hybrid low salinity water and surfactant process for enhancing heavy oil recovery

Combining low salinity water (LSW) with surfactants has an enormous potential for enhancing oil recovery processes. However, there is no consensus about the mechanisms involved, in addition to the fact that several studies have been conducted in model systems, while experiments with rocks and reservoir fluids are scarce. This study presents a core-flooding experiment of LSW injection, with and without surfactant, using the core and heavy oil samples obtained from a sandstone reservoir in southeastern Mexico. The effluents and the crude oil obtained at each stage were analyzed. The study was complemented by tomographic analysis. The results revealed that LSW injection and hybrid process with surfactants obtained an increase of 11.4 percentage points in recovery factor. Various phenomena were caused by LSW flooding, such as changes in wettability and pH, ion exchange, mineral dissolution, detachment of fines and modification of the hydrocarbon profile. In the surfactant flooding, the reduction of interfacial tension and alteration of wettability were the main mechanisms involved. The findings of this work also showed that the conditions believed to be necessary for enhanced oil recovery with LSW, such as the presence of kaolinite or high acid number oil, are not relevant.

Copper Recovery from Barren Cyanide Solution by Using Electrocoagulation Iron Process

This paper is a brief overview of the role of inducing the nucleated electro winning of copper by using iron electrodes in electrocoagulation (EC) process. Cyanide compounds are widely used in gold ore processing plants in order to facilitate the extraction and subsequent concentration of the precious metal. Owing to cyanide solution employed in gold processing, effluents generated have high contents of free cyanide as well as copper cyanide complexes, which lend them a high degree of toxicity. In this regard, two options for the treatment of cyanide barren solutions has been used;in two ways;first for cyanide destruction by oxidation with the use of the EC process, in theory, has the advantage of decomposing cyanide at the anode and collecting copper simultaneously by a sludge of copper magnetic iron. In both cases excellent performance can be achieved using the high capacity of the bipolar iron EC technology. We found that it is possible to reduce the copper cyanide complex from 720 mg·l-1 to below 10 mg·l-1 within 20 minutes.

Innovations and applications of the thermal recovery techniques for heavy oil

Heavy oil represents a vital petroleum resource worldwide.As one of the major producers,China is facing great challenges in effective and economic production of heavy oil due to reservoir complexity.Plenty of efforts have been made to promote innovative advances in thermal recovery modes,methods,and processes for heavy oil in the country.The thermal recovery mode has been shifted from simple steam injection to a more comprehensive“thermal+"strategy,such as a novel N2-steam hybrid process and CO_(2)-enhanced thermal recovery techniques.These advanced techniques break through the challenges of heavy oil extraction from less accessible reservoirs with thinner oil layers and greater burial depths.Regarding thermal recovery methods,China has developed the steam-assisted gravity drainage method integrating flooding and drainage(also referred to as the hybrid flooding-drainage SAGD technology)for highly heterogeneous ultra-heavy oil reservoirs and the fire flooding method for nearly depleted heavy oil reservoirs,substantially improving oil recovery.Furthermore,a range of processes have been developed for heavy oil production,including the open hole completion process using sand control screens for horizontal wells,the process of integrated injection-recovery with horizontal pump for horizontal wells,the steam dryness maintenance,measurement,and control process,efficient and environment-friendly circulating fluidized bed(CFB)boilers with high steam dryness,the recycling process of produced water,and the thermal recovery process for offshore heavy oil.Based on the advances in methodology,technology,and philosophy,a series of supporting technologies for heavy oil production have been developed,leading to the breakthrough of existing technical limit of heavy oil recovery and the expansion into new exploitation targets.For the future heavy oil production in China,it is necessary to embrace a green,low-carbon,and energy-efficient development strategy,and to expand heavy oil extraction in reservoirs with larger burial depth,more viscous oil,thinner oil layers,and lower permeability.Moreover,it is highly recommended to collaboratively maximize oil recovery and oil-to-steam ratio through technological innovations,and boost intelligentization of heavy oil production.

Finite-Time Thermodynamic Simulation of Circulating Direct Condensation Heat Recovery on Chillers

A time series model is used in this paper to describe the progress of circulating direct condensation heat recovery of the compound condensing process (CCP) which is made of two water cooling condensing processes in series for a centrifugal chiller in the paper. A finite-time thermodynamics method is used to set up the time series simulation model. As a result, an upper bound of recoverable condensation heat for the compound condensing process is obtained which is in good agreement with experimental result. And the result is valuable and useful to optimization design of condensing heat recovery.

Progress of Microbial Enhanced Oil Recovery in Laboratory Investigation

This paper describes a simple, easy process for screening microorganisms, and introduces a laboratory simulation device and process of microbial enhanced oil recovery (MEOR) , which is a necessary research step for trial in oilfields. The MEOR mechanism and the influence of adsorption, diffusion, metabolism, nutrition, porosity, and permeability are analyzed. The research indicates that different microbes have different efficiencies in EOR and that different culture types play different roles in EOR. The effect of syrup is better than that of glucose, and larger porosity is favorable to the reproduction and growth of microbes, thereby improving the oil recovery. Using crude oil as a single carbon source is more appreciable because of the decrease in cost of oil recovery. At the end of this paper, the development of polymerase chain reaction (PCR) for the future is discussed.

面向Duobinary信号的时钟恢复电路研究与设计

高速串行接口是高性能计算机系统中芯片之间的互连核心,针对高速串行通信所需高带宽问题,在Candence平台上基于Verilog-AMS完成56 Gbps Duobinary信号时钟数据恢复电路设计与仿真,多电平传输可以减小对带宽的需求。基于相位差值器(PI)设计时钟数据恢复(CDR)电路,以Bang-Bang鉴相器的鉴相结果作为鉴相依据,采用数字信号处理(DSP)算法处理鉴相结果,其包括投票算法、滤波算法以及相位控制码转换算法。数字算法降低了电路设计的复杂度,便于调节环路增益,提高了系统的稳定性,降低环路延迟。仿真结果表明,该CDR电路可以进行相差和100 PPM频差的追踪。对输入数据分别增加0.25 UI正弦抖动,环路带宽为23 MHz,当抖动频率未超过环路带宽时,系统能够跟踪正弦抖动。抖动容限满足CEI-56G协议规范。

铬铁矿无钙焙烧渣中铬的深度提取研究

铬铁矿氧化焙烧—水浸提铬残渣中仍然存在较大量未反应的铬元素,研究其深度提取对于实现铬铁矿资源的全资源化利用具有重要意义。利用NaOH-NaCl体系对铬铁矿无钙焙烧渣深度提铬,探究了氧化焙烧过程工艺参数对铬提取率的影响及焙烧过程动力学。结果表明,NaCl用量、焙烧时间、焙烧温度等参数都会影响到铬的提取率。在氢氧化钠添加量为40%(质量分数)、氯化钠添加量为10%(质量分数)、铬渣粒径为100目、焙烧温度为900℃、焙烧时间为150min的优化条件下,铬的提取率达到98%。低熔点NaOH的加入促进了传质,NaCl分解产生的Cl2作为催化剂和氧化剂,为从铬渣中高效回收铬提供了新思路。铬渣在NaOH-NaCl氧化焙烧体系中由内扩散控制,频率因子为0.026min^(-1),反应表观活化能约为25.00kJ/mol。并对经焙烧提铬后的铬渣进行了表征分析,结果表明焙烧过程中铬渣的结构遭到破坏,铬从尖晶石结构中释放出来,从而实现铬的提取。

基于IHHO-ELM模型的天然气乙烷回收工艺运行优化

为降低综合能耗,在构建RSV乙烷回收模拟流程的基础上,通过Plackett-Burman设计完成关键参数的分析和筛选,通过ELM模型实现输入与输出参数之间的非线性映射,最后基于改进哈里斯鹰(IHHO)算法实现ELM模型的优化及最优工艺参数的求解。结果表明,原料气流量、脱甲烷塔压、原料气温度、干气回流比、低温分离器气相分流比、低温分离器温度和膨胀机出口压力等因素对综合能耗的影响较大,应纳入ELM模型数据库作为输入变量;对于综合能耗的预测,IHHO-ELM模型在训练集、验证集和测试集上的相关系数分别为0.9921、0.9876、0.9855,预测效果最优;参数优化后,乙烷收率降低了2.38%,液化石油气和稳定轻烃的产品指标变化不大,综合能耗可减少23.62%。

Support effects on the chemical property and catalytic activity of Co-Mo HDS catalyst in sulfur recovery

Effects of carbon nanotubes （CNT） and alumina （γ-Al2O3） supports on the catalytic activities of hydrodesulfurization （HDS） process over Co- Mo catalyst have been studied. XRD results indicated that the main active phases in CNT and γ-Al2O3 supported Co-Mo catalysts are MoO2 and MOO3, respectively. The TPR results reveal that the reduction peak temperatures of the active species on CNT supported Co-Mo catalyst is lower than those on alumina supported Co-Mo catalyst, indicating that the CNT supports favor the reduction of active species. Catalytic evaluation results displayed that the sulfur content in the reaction products on the CNT supported Co-Mo catalyst is lower than that on the alumina supported Co-Mo catalyst if the HDS reaction was carried out at a temperature above 583 K.

Advanced treatment of oil recovery wastewater from polymer flooding by UV/H_2O_2/O_3 and fine filtration

In order to purify oil recovery wastewater from polymer flooding （ORWPF） in tertiary oil recovery in oil fields, advanced treatment of UV/H2O2/O3 and fine filtration were investigated. The experimental results showed that polyacrylamide and oil remaining in ORWPF after the conventional treatment process could be effectively removed by UV/H2O2/O3 process. Fine filtration gave a high performance in eliminating suspended solids. The treated ORWPF can meet the quality requirement of the wastewater-bearing polymer injection in oilfield and be safely re-injected into oil reservoirs for oil recovery.

Preparation of single-phase ammonium dimolybdate by combination process

A novel method for the preparation of single-phase ammonium dimolybdate with industrial ammonium molybdate was studied. Various in- fluential factors were evaluated in the paper, including reaction temperature, reaction time, initial molybdenum concentration, initial NH_3 /Mo molar ratio, and stirring speed. Under the optimum experimental conditions, the crystallization rate of product is 85.23%. The X-ray diffraction (XRD) analysis and chemical analysis show that the product is single-phase ammonium dimolybdate, and no impurity phases exist. The scanning electronic microscope (SEM) image reveals uniform particle size, good particle dispersion, and no agglomeration between particles. Meanwhile, the final pH value of acidification was investigated. The total molybdenum recovery can reach up to 99.40%, and the main phases of acidification product are the same as those of raw material with the final pH value of 1.5. This determines that the acidification product can be used as a raw material to produce single-phase ammonium dimolybdate.

Flow curve correction and processing map of 2050 Al-Li alloy

Hot compression tests of 2050 Al-Li alloy were performed in the deformation temperature range of 340-500°C and strain rate range of 0.001-10 s-1 to investigate the hot deformation behavior of the alloy.The effects of friction and temperature difference on flow stress were analyzed and the flow curves were corrected.Based on the dynamic material model,processing map at a strain of 0.5 was established.The grain structure of the compressed samples was observed using optical microscopy.The results show that friction and temperature variation during the hot compression have significant influences on flow stress.The optimum processing domains are in the temperature range from 370 to 430°C with the strain rate range from 0.01 to 0.001 s-1,and in the temperature range from 440 to 500°C with the strain rate range from 0.3 to 0.01 s-1;the flow instable region is located at high strain rates(3-10 s-1)in the entire temperature range.Dynamic recovery(DRV)and dynamic recrystallization(DRX)are the main deformation mechanisms of the 2050 alloy in the stable domains,whereas the alloy exhibits flow localization in the instable region.

Polymer/Ceramic Composite Membranes and Their Application in Pervaporation Process

Pervaporation(PV),as an environmental friendly and energy-saving separation technology,has been received increasing attention in recent years.This article reviews the preparation and application of macroporous ceramic-supported polymer composite pervaporation membranes.The separation materials of polymer/ceramic composite membranes presented here include hydrophobic polydimethylsiloxane(PDMS) and hydrophilic poly(vinyl alcohol)(PVA),chitosan(CS) and polyelectrolytes.The effects of ceramic support treatment,polymer solution properties,interfacial adhesion and incorporating or blending modification on the membrane structure and PV performance are discussed.Two in-situ characterization methods developed for polymer/ceramic composite membranes are also covered in the discussion.The applications of these composite membranes in pervaporation process are summarized as well,which contain the bio-fuels recovery,gasoline desulfuration and PV coupled proc-ess using PDMS/ceramic composite membrane,and dehydration of alcohols and esters using ceramic-supported PVA or PVA-CS composite membrane.Finally,a brief conclusion remark on polymer/ceramic composite mem-branes is given and possible future research is outlined.