Design of the reactive dyes containing large planar multi-conjugated systems and their application in non-aqueous dyeing

The development of pollution-free dyeing technology, including anhydrous dyeing and non-aqueous dyeing technologies, has always been an important way and research hot in energy conservation and emission reduction. Designing new structural dye molecules is the key to water-saving dyeing processes.Herein, three reactive dyes were designed and synthesized, which contained large planar multiconjugated systems and multi-reactive groups. The designed reactive dyes are expected to have high affinity and high fixations in non-aqueous or small bath dyeing processes. The reactive dyes were applied in the decamethylcyclopentasiloxane(DMCS) reverse micelle dyeing for cotton fabric. High exhaustion rate of 99.35%, 98.10% and 98.80%, and fixation rate of 95.15%, 96.34% and 94.40% for three dyes, R1,R2 and R3, could be respectively obtained. The dyes can be fully utilized and had excellent dyeing performance, fastness and levelling properties under the revere micelle dyeing. The cotton fabric is like an oil-water separator in the dyeing process, where the dye micelles rapidly absorb and permeate into the cotton fibers. DMCS circulates around the fabric to transfer mass and energy. After dyeing, the solvent can be separated quickly and reused. The new reactive dyes containing large planar and multi-conjugated systems have potential application in green and sustainable dyeing technology with less wastewater and higher utilization.

Decolorization of reactive dyes by laccase immobilized in alginate/gelatin blent with PEG

To achieve effective decolorization of reactive dyes,laccase immobilization was investigated.Laccase 0.2%(m/V)(Denilite IIS) was trapped in beads of alginate/gelatin blent with polyethylene glycol(PEG),and then the supporters were activated by cross-linking with glutaraldehyde.The results of repeated batch decolorization showed that gelatin and appropriate concentration of glutaraldehyde accelerated the decolorization of Reactive Red B-3BF(RRB);PEG had a positive effect on enzyme stability and led to an inc...

Comparison of four supports for adsorption of reactive dyes by immobilized Aspergillus fumigatus beads

Four materials, sodium carboxymethylcellulose （Na-CMC）, sodium alginate （SA）, polyvinyl alcohol （PVA）, and chitosan （CTS）, were prepared as supports for entrapping fungus Aspergillusfumigatus. The adsorption of synthetic dyes, Reactive Brilliant Blue KN- R, and Reactive Brilliant Red K-2BP, by these immobilized gel beads and plain gel beads was evaluated. The adsorption efficiencies of Reactive Brilliant Red K-2BP and Reactive Brilliant Blue KN-R by CTS immobilized beads were 89.1% and 93.5% in 12 h, respectively. The adsorption efficiency by Na-CMC immobilized beads was slightly lower than that of mycelial pellets. But the dye culture mediums were almost completely decolorized in 48 h using the above-mentioned two immobilized beads （exceeding 95%）. The adsorption efficiency by SA immobilized beads exceeded 92% in 48 h. PVA-SA immobilized beads showed the lowest adsorption efficiency, which was 79.8% for Reactive Brilliant Red K-2BP and 92.5% for Reactive Brilliant Blue KN-R in 48 h. Comparing the adsorption efficiency by plain gel beads, Na-CMC plain gel beads ranked next to CTS ones. SA and PVA-SA plain gel beads hardly had the ability of adsorbing dyes. Subsequently, the growth of mycelia in Na-CMC and SA immobilized beads were evaluated. The biomass increased continuously in 72 h. The adsorption capacity of Reactive Brilliant Red K-2BP and Reactive Brilliant Blue KN-R by Na-CMC immobilized beads was 78.0 and 86.7 mg/g, respectively. The SEM micrographs show that the surface structure of Na-CMC immobilized bead is loose and finely porous, which facilitates diffusion of the dyes.

Effect of functional groups on sludge for biosorption of reactive dyes

The sludge, which was collected from a biological coke wastewater treatment plant, was used as a low-cost adsorbent in the removal of reactive dyes （Methylene Blue （MB） and Reactive Red 4 （RR4）） from aqueous solution. The pH of dye solution played an important role on the dye uptake. With the solution pH increase, the MB uptake increased; whereas the RR4 uptake decreased. The maximum uptake of RR4 by protonated sludge was 73.7 mg/g at pH 1, and the maximum uptake of MB by sludge was 235.3 mg/g at pH 9. Three functional groups, including carboxyl, phosphonate, and amine group, were identified by potentiometric titration, fourier transform infrared （FT-IR） spectrometry, and X-ray photoelectron spectroscopy （XPS）. The anionic functional groups, phosphonate and carboxyl group, were identified as the binding sites for the cationic MB. Amine groups were identified to bind RR4. The main mechanism of the reactive dyestuffs adsorption is electrostatic interaction.

Determination of Minimum Enzymatic Decolorization Time of Reactive Dye Solution by Spectroscopic & Mathematical Approach

Synthetic dyes are very important for textile dyeing,paper printing,color photography and petroleum products.Traditional methods of dye removal include biodegradation,precipitation,adsorption,chemical degradation,photo degradation,and chemical coagulation.Dye decolorization with enzymatic reaction is an important issue for several research field(chemistry,environment)In this study,minimum decolorization time of Remazol Brilliant Blue R dye with Horseradish peroxidase enzyme was calculated using with mathematical equation depending on experimental data.Dye decolorization was determined by monitoring the absorbance decrease at the specific maximum wavelength for dye.All experiments were carried out with different initial dye concentrations of Remazol Brilliant Blue R at 25 ℃ constant temperature for 30 minutes.The development of the least squares estimators for a nonlinear model brings about complications not encountered in the case of the linear model.Decolorization times for completely removal of dye were calculated according to equation.It was shown that mathematical equation was conformed exponential curve for dye degradation.

Photocatalytic decolourization of reactive dyes

The photocatalytic degradation of reactive dyes with solar-irradiated TiO2 was investigated in these experiments which showed that: (1)the decolourization efficiency are determined by pH value, catalyst amount and light intensity; (2) the reactive dyes decolourized rapidly (cleavageld be biologically degradated more easily, the toxicity decreased considerably after photodegradation.The results demonstrated that the photocatalytic process would become an efficient and safe method for colour wastewater treatment and would be very useful for explaining the reaction mechanism and decolourising structure-reactivity relationship. of the azo linkage), but the intermediates needed more time to transform to further degradation products, and finally to produce CO2; (3) the main products were identified to be alkanes and alkyl amines which cou

Trichromatic Combination Foam Dyeing of Cotton Using Reactive Dyes

In order to investigate the optimal foam dyeing process and the compatibility of trichromatic reactive dyes in foam dyeing,varying proportions of ternary mixtures of Remazol Red RGB,Remazol Yellow RGB and Remazol Navy RGB have been used to dye bleached cotton fabric.The results showed that,the optimal dyeing condition in foam dyeing was alkaline agent 15 g/L,stabilizers 0.7g/L,blow ratio 8,and steaming time 1.5 min,respectively.Compared with conventional pad-dyeing,color strength and fixation rate of dyed fabric were higher than those of conventional paddyeing,the dyed fabric had the same washing and rubbing fastness as conventional pad-dyeing and the color shade of dyed fabric was different from that of conventional pad-dyeing.The color triangle,which consisted of 66 dyed fabric samples dyed with trichromatic reactive dyes in different proportions,could provide foundation for computer colorant formulation of the color matching system.

Application Research on K/S Value in Determination of Reactive Dyes Fixation Rate

Reactive dyes are the main dyes in printing and dyeing of cellulosic fibers.Reactive dyes fixation rate is a vital indicator to measure the degree of the covalent bond between cellulose and reactive dyes.However,the determination of the fixation rate is tedious and time-consumptive.Based on the theory of reactive dyes dyeing and application of modern computer color matching technology,the relationship between K/S value and the fixation rate with the reactive dyes on cotton fabric was studied.The feasibility of K/S value instead of the traditional washing method for the determination of reactive dyes fixation rate was proved.In this study,the K/S value of the fabric has an excellent linear relationship to the reactive dyes fixation rate obtained by the washing method.The reactive dyes fixation rate can be obtained through the K/S correction value.

Effect of viscosity,basicity and organic content of composite flocculant on the decolorization performance and mechanism for reactive dyeing wastewater

A coagulation/flocculation process using the composite flocculant polyaluminum chloride-epichlorohydrin dimethylamine （PAC- EPI-DMA） was employed for the treatment of an anionic azo dye （Reactive Brilliant Red K-2BP dye）. The effect of viscosity 01）, basicity （B = [OH]/[Al]） and organic content （Wp） on the flocculation performance as well as the mechanism of PAC-EPI-DMA flocculant were investigated. The η was the key factor affecting the dye removal efficiency of PAC-EPI-DMA. PAC-EPI-DMA with an intermediate η （2400 mPa.sec） gave higher decolorization efficiency by adsorption bridging and charge neutralization due to the co-effect of PAC and EPI-DMA polymers. The Wp of the composite flocculant was a minor important factor for the flocculation. The adsorption bridging of PAC-EPI-DMA with η of 300 or 4300 mPa.sec played an important role with the increase of Wp, whereas the charge neutralization of them was weaker with the increase of Wp. There was interaction between Wp and B on the removal of reactive dye. The composite flocculant with intermediate viscosity and organic content was effective for the treatment of reactive dyeing wastewater, which could achieve high reactive dye removal efficiency with low organic dosage.

Reactive Dyeing of Electrospun Cellulose Nanofibers by Pad-steam Method

Based on the functional properties of electrospun cellulose nanofibers(CNF),scientists are showing substantial interest to enhance the aesthetic properties.However,the lower color yield has remained a big challenge due to the higher surface area of nanofibers.In this study,we attempted to improve the color yield properties of CNF by the pad-steam dyeing method.Neat CNF was obtained by deacetylation of electrospun cellulose acetate(CA)nanofibers.Three different kinds of reactive dyes were used and pad-steam dyeing parameters were optimized.SEM images revealed smooth morphology with an increase in the average diameter of nanofibers.FTIR results showed no change in the chemical structure after dyeing of CNF.Color fastness results demonstrated excellent ratings for reactive dyes,which indicate good dye fixation properties and no color loss during the washing process.The results confirm that the pad-steam dyeing method can be potentially considered to improve the aesthetic properties of CNF,which can be utilized for functional garments,such as breathable raincoats and disposable face masks.

An Instant-Fixation Method for Application of Reactive Cotton Dyeing

A new instant-fixation dyeing process was presented and applied for the dyeing of cotton fabric with bi-functional reactive dyes, in which electrolyte and alkali were added in the dye bath first, and then the pre-prepared dye solution was dropped continuously. The color depth of dyed fabric with this process was much higher than that with conventional process and the dosage of the dyes could be reduced as much as 35% when the dark shades are dyed. Moreover, the dye fixation could be increased by 10% with the similar color depth. This novel dyeing method can be applied to both woven and knitted cotton fabric.

Ecological toxicity of reactive X-3B red dye and cadmium acting on wheat (Triticum aestivum)

Ecological toxicity of reactive X\|3B red dye and cadmium in both their single form and their combined form on wheat was studied using the experimental method of seed and root exposure. The single factor exposure indicated that the inhibitory rate of wheat root elongation was significantly increased with the increase in the concentration of the dye in the cultural solution, although seed germination of wheat was not sensitive to the dye. The toxicity of cadmium was greatly higher than that of the dye, but low concentration cadmium (<40 mg/L) could promote the germination of wheat seed. Interactive effects of the dye and cadmium on wheat were complicated. There was no significant correlation between the inhibitory rate of seed germination and the concentrations of the dye and cadmium. Low concentration cadmium could strengthen the toxicity of the dye acting on root elongation. On the contrary, high concentration cadmium could weaken the toxicity of the dye acting on root elongation.

EQUILIBRIUM AND KINETIC ADSORPTION OF A REACTIVE BLACK KNB DYE ON POLYDIVINYLBENZENE AND STYRENE-DIVINYLBENZENE COPOLYMER RESINS

In this study, two polymeric resins with different pore sizes were synthesized to study comparative adsorption of reactive black KNB dye. Styrene-divinylbenzene copolymer resin NG-8 has an average pore size of 3.82 nm, about half of that of polydivinylbenzene resin NG-7 （6.90 nm）. NG-8 also has a surface acidity about 4 times that of NG-7, resulting in a much more negative surface of the former resin as compared to the latter at pH 6.05. Equilibrium adsorption of KNB was significantly influenced by the surface functionality of the resins, as evidenced by the observations that NG-8 adsorbed constantly less KNB than NG-7 and that the presence of CaCl2 enhanced the adsorption by both resins. The intra-particle diffusion appears to be the primary rate-limiting process. While the pores of both resins are accessible to KNB, the slower adsorption by NG-8 than by NG-7 suggests that the smaller pores of NG-8 further retard the intra-particle diffusion of KNB.

Photo-Degradation of Reactive Yellow 14 Dye (A Textile Dye) Employing ZnO as Photocatalyst

In this paper, the reactive yellow 14 dye solution was removed from aqueous solution in the presence of commercial ZnO (mean crystallite size is 44.116 nm) under the UV A light. The decolourization of dye process was obeyed to pseudo-first orderkinetics. The optimum conditions of decolourization for this dye such as: initial dye concentration 50 mg/L, best dose of ZnO 350 mg/100mL and initial pH of aqueous solution of dye 6.75 were studied. Activation energies for dye were found to be 27.244 kJmol-1. The photoreaction process was observed to be endothermic reaction and less randomness.

Innovation and application of dyes with high fixation

Reactive dyes are the main species for cotton dyeing due to their wide range of hue, satisfactory color fastness and facile application method. Aiming at increasing fixation on cotton fibers, benzimidazolone yellow reactive dyes, sulfonamide red reactive dyes and anthraquinone azo blue reactive dyes are designed. The preparation, characterization and application properties of these dyes with high fixation are introduced in detail. In order to achieve dye fixation to near 100%, macromolecular crosslinking reactive dyes are designed, their dyeing and fixing mechanism are discussed. These novel reactive dyes show promising application prospect in dyeing and printing of cotton fibers.

Influence of dielectric barrier discharge treatment on mechanical and dyeing properties of wool

Physical and chemical properties of wool surface significantly affect the absorbency,rate of dye bath exhaustion and fixation of the industrial dyes.Hence,surface modification is a necessary operation prior to coloration process in wool wet processing industries.Plasma treatment is an effective alternative for physiochemical modification of wool surface.However,optimum processing parameters to get the expected modification are still under investigation,hence this technology is still under development in the wool wet processing industries.Therefore,in this paper,treatment parameters with the help of simple dielectric barrier discharge plasma reactor and air as a plasma gas,which could be a promising combination for treatment of wool substrate at industrial scale were schematically studied,and their influence on the water absorbency,mechanical,and dyeing properties of twill woven wool fabric samples are reported.It is expected that the results will assist to the wool coloration industries to improve the dyeing processes.

Effects of glucose on the decolorization of Reactive Black 5 by yeast isolates

The cometabolic roles of glucose were investigated in decolorization of an azo dye, Reactive Black 5, by yeast isolates, Debaryomyces polymorphus and Candida tropicalis. The results indicated that the dye degradation by the two yeasts was highly associated with the yeast growth process and glucose presence in the medium. Color removal of 200 mg dye/L was increased from 76.4% to 92.7% within 60 h to 100% within 18-24 h with the increase of glucose from 5 to 10 g/L, although the activity of manganese dependent peroxidase （MnP） decreased by 2-8 times in this case. Hydrogen peroxide of 233.3 μg/L was detected in 6 h in D. polymorphus culture. The cometabolic functions of glucose and hydrogen peroxide could be also confirmed by the further color removals of 95.8% or 78,9% in the second cycle of decolorization tests in which 7 g glucose/L or 250 μg H202/L was superadded respectively together with 200 mg dye/L.

Enhanced proton conductivity of viscose-based membranes via ionic modification and dyeing processes for fuel cell applications

Proton exchange membranes(PEMs),which are crucial fuel cell parts,play an important role in the field of energy science.However,the further development of conventional PEMs based on synthetic polymers is greatly limited by high energy consumption and difficult degradation.In this work,we reported the fabrication of a novel viscose-based PEM via cationic modification and dyeing treatment with the reactive dyes KE-7B1.High-efficiency proton transmission channels can be constructed due to the for-mation of the complex internal three-dimensional network of the as-prepared viscose-based PEM.Hþconductivity(sHþ)and water uptake are intensively investigated by changing the cationic agents and KE-7B1,and the maximum sHþreaches 44.19 mS/cm at 80℃and 98%relative humidity(RH).Furthermore,the prepared membrane shows the lowest calculated activation energy value(12.25 kJ/mol),indicating that both Grotthuss and Vehicle mechanisms play an important role in ionic transport.The membrane chemical structure and micromorphology are analyzed and the proton transmission modes are explored in detail,supplemented with research on the hydrophilic/hydrophobic characteristics and crystallinity of the membranes.The application stability of the membranes is also evaluated analyzing the thermal,mechanical,and oxygen resistance properties,and the results show that all the prepared membranes can maintain good thermal stability within 200℃.The maximum tensile strength reaches 42.12 MPa,and the mass losses of the membranes soaked in 30%(in mass,same below)H_(2)O_(2)solution for 120 h can be restricted to 10%.Therefore,as a novel PEM,the obtained dye viscose-based membranes show great potential for application in fuel cells.

The application of iron mesh double layer as anode for the electrochemical treatment of Reactive Black 5 dye

In this work a novel anode configuration consisting of an iron mesh double layer is proposed for the electrochemical treatment of wastewater. The removal of Reactive Black 5 dye（RB5） from synthetic contaminated water was used as a model system. At a constant anode surface area, identical process operating parameters and batch process mode, the iron mesh double layer electrode showed better performance compared to the conventional single layer iron mesh. The double layer electrode was characterized by RB5 and chemical oxygen demand（COD） removal efficiency of 98.2% and 97.7%, respectively, kinetic rate constant of 0.0385/min, diffusion coefficient of 4.9 × 10^（-5）cm^2/sec and electrical energy consumption of 20.53 kWh/kgdye removed. In the continuous flow system, the optimum conditions suggested by Response Surface Methodology（RSM） are： initial solution p H of 6.29,current density of 1.6 m A/cm^2, electrolyte dose of 0.15 g/L and flow rate of 11.47 m L/min which resulted in an RB5 removal efficiency of 81.62%.

Degradation of Reactive Yellow 86 with photo-Fenton process driven by solar light

The decolorization of Reactive Yellow 86 （RY 86）, one of reactive azo dyes, was investigated in the presence of Fenton reagent under solar light irradiation. The decolorization rate was strongly influenced by pH, initial concentrations of H202 and Fe（II）, and so on. An initial concentration of 40 mg/L was decolored more than 90% after 20 min under optimum conditions. The activation energy of the solar photo-Fenton reaction was 1.50 kJ/mol for RY 86 in the temperature range of 10-60℃. In the kinetic study, the rate constant of RY 86 with OH- radicals could be estimated to be 1.7 × 10^10 L/（mol.sec）. The decolorization efficiency of RY 86 under solar light irradiation was comparable to the artificial light irradiation. The decrease of TOC as a result of mineralization of RY 86 was observed during photo-Fenton process. The rate of RY 86 mineralization was about 83% under UV irradiation after 24 hr. The formation of chloride, sulfate, nitrate and ammonium ions as end-products was observed during the photocatalytic process. The decomposition of RY 86 gave two kinds of intermediate products. The degradation mechanism of RY 86 was proposed on the base of the identified intermediates.