Hot deformation behavior and dynamic recrystallization kinetics of AZ61 and AZ61+Sr magnesium alloys

In this study,the effect of strontium addition on hot deformation of AZ61 alloy was investigated by hot compression tests.A reference alloy(AZ61)and an Sr-containing alloy(AZ61+Sr)was cast while their average initial grain size were supposed to be about 140 and 40μm,respectively.In AZ61+Sr alloy,the Sr-containing precipitations were stable at homogenization temperature.Analysing the hot compression curves,it was revealed that dynamic recrystallization phenomenon had occurred and controlled the thermomechanical behaviour of the alloys.The derived constitutive equations showed that the hot deformation parameters(n and Q)in AZ61+Sr alloy is smaller than those of AZ61 alloy;this can be related to the small initial grain size and the lower amounts of solute aluminium atoms.The analysis of DRX kinetics along with the micrographs of the deformed microstructures showed that at the same condition the development of DRXed microstructure in AZ61+Sr alloy was faster than AZ61 alloy.The increased recrystallized microstructure was interpretated to be attributed to(1)the more grain boundaries present and(2)the existance of the Al-Mg-Sr precipitations assisted the PSN mechanism.Also,the attenuated intensity of the basal texture of AZ61+Sr was related to the DRX fraction of microstructure.

Comparisson of Recrystallization Kinetics and Grain Growth in Polycrystalline Shape Memory Alloys

The non-ferrous SMAs(shape memory alloys)have,normally,two problems that hinder the use in industrial scale:the natural aging and grain growth.The first degrades the memory effect,while the second,observed during the alloy’s mechanical processing,modifies the phase transformation temperatures.Thus,the study of recrystallization kinetics is important for enabling the control of hardened state as a function of treatment time without allowing the exaggerated grain growth.The objective of this study is to determine the recrystallization kinetics in different SMAs(Cu-14Al-4Ni,Cu-12Al-0.5Be and Ni-42Ti),based on an empirical law of J-M-A(Johnson-Mehl-Avrami),as well as their activation energies for grain growth process according to the empirical Arrhenius law.Quantitative evaluations of the grain growth kinetics over a wide range of indicated DSC(differential scanning calorimetry)temperatures have been performed.The results show that the alloy less susceptible to aging in temperatures below the recrystallization peak is the Ni-42Ti,because it presented the highest activation energy,followed by the Cu-14Al-4Ni.The equations that describe the recrystallization kinetics follow the empirical law of J-M-A.The recrystallization kinetics accompanied by hardness variation was an important tool,working as an advisor for selection of treatment time as a function of temperature.

Unveiling annealing texture formation and static recrystallization kinetics of hot-rolled Mg-Al-Zn-Mn-Ca alloy

The development of Mg-Al-Zn-Mn-Ca series alloys provides a potential prospect to achieve high strength and formability at room temperature(RT).The formation of elliptical annular texture is treated as a crucial factor for the enhanced RT formability.However,the origin of such an elliptical annular texture formation has been rarely reported.Herein,we unveiled the formation and evolution of elliptical annular texture in the hot-rolled Mg-1.6 Al-0.8 Zn-0.4 Mn-0.5 Ca(AZMX1100,wt.%)alloy after annealing at different temperatures for 1 h,and its static recrystallization(SRX)kinetics in given annealing temperature for different time.The results revealed that the formation of elliptical annular texture in the hot-rolled AZMX1100 alloy after annealing was derived from nucleation-oriented SRX mechanism,which took place in 200-300°C,induced by cracked chain-shaped Al2 Ca phases,contraction twins,intersections of double twins,intersections of double twins and grain boundaries and non-basal slips.On further annealing from300-450°C,the grains with 45°–70°transverse direction(TD)preferentially grew,which made elliptical annular texture extended along the TD.Based on the Johnson-Mehl-Avrami-Kolmogorov(JMAK)model,Avrami exponent n value was estimated to be 0.68–1.02,attributed to non-random SRX nucleation,giving rise to the lower activation energy QRof nucleation of^74.24 k J/mol.Since the co-segregation of Al,Zn and Ca atoms in grain boundaries created a strong interaction of solutes and grain boundaries,the hot-rolled AZMX1100 alloy exhibited the higher activation energy Qg(~115.48 k J/mol)of grain growth.

Static Softening Characteristics and Static Recrystallization Kinetics of Aluminum Alloy A6082 After Hot Deformation

The static softening behavior of aluminum alloy A6082 was investigated by interrupted hot tests conducted on Gleeble-1500 simulator at deformation temperatures from 573 to 773 K and strain rates from 0.1 to 10 s-1,with a pre-strain from 0.3 to 0.7 and variable inter-pass delay times.The offset method was applied to convert the changes in flow stress between two passes to static softening fraction.The microstructural changes were characterized by the quantitative metallography of quenched specimens.The results showed both static softening and static recrystallization curves exhibited a simple sigmoidal shape;the static softening is related to the static recrystallization in a nonlinear manner with 50% static recrystallized volume fraction corresponding to 80% static softening fraction;an increase in temperature,strain rate or pre-strain yields a decrease in the time for 50% static recrysallized volume fraction,on which the temperature has the most remarkable influence;Si and Mn additions accelerate the process of static recrystallization.Finally,the equations of static recrystallization kinetics of this alloy were developed with a good agreement between the predicted and experimental results.

Dynamic recrystallization behavior and kinetics of high strength steel

The dynamic recrystallization behavior of high strength steel during hot deformation was investigated.The hot compression test was conducted in the temperature range of 950-1150 °C under strain rates of 0.1,1 and 5 s-1.It is observed that dynamic recrystallization(DRX) is the main flow softening mechanism and the flow stress increases with decreasing temperature and increasing strain rate.The relationship between material constants(Q,n,α and ln A) and strain is identified by the sixth order polynomial fit.The constitutive model is developed to predict the flow stress of the material incorporating the strain softening effect and verified.Moreover,the critical characteristics of DRX are extracted from the stress-strain curves under different deformation conditions by linear regression.The dynamic recrystallization volume fraction decreases with increasing strain rate at a constant temperature or decreasing deformation temperature under a constant strain rate.The kinetics of DRX increases with increasing deformation temperature or strain rate.

Simulated and experimental investigation on discontinuous dynamic recrystallization of a near-α TA15 titanium alloy during isothermal hot compression in βsingle-phase field

A cellular automaton（CA） modeling of discontinuous dynamic recrystallization（DDRX） of a near-α Ti-6Al-2Zr-1Mo-1V（TA15） isothermally compressed in the β single phase field was presented.In the CA model,nucleation of the β-DDRX and the growth of recrystallized grains（re-grains） were considered and visibly simulated by the CA model.The driving force of re-grain growth was provided by dislocation density accumulating around the grain boundaries.To verify the CA model,the predicted flow stress by the CA model was compared with the experimental data.The comparison showed that the average relative errors were10.2%,10.1%and 6%,respectively,at 1.0,0.1 and 0.01 s^-1 of 1020 ℃,and were 10.2%,11.35%and 7.5%,respectively,at 1.0,0.1and 0.01 s^-1 of 1050 ℃.The CA model was further applied to predicting the average growth rate,average re-grain size and recrystallization kinetics.The simulated results showed that the average growth rate increases with the increasing strain rate or temperature,while the re-grain size increases with the decreasing strain rate;the volume fraction of recrystallization decreases with the increasing strain rate or decreasing temperature.

Hot-deformation kinetics analysis and extrusion parameter optimization of a dilute rare-earth free magnesium alloy

The fundamental research on thermo-mechanical conditions provides an experimental basis for high-performance Mg-Al-Ca-Mn alloys.However, there is a lack of systematical investigation for this series alloys on the hot-deformation kinetics and extrusion parameter optimization. Here, the flow behavior, constitutive model, dynamic recrystallization(DRX) kinetic model and processing map of a dilute rare-earth free Mg-1.3Al-0.4Ca-0.4Mn(AXM100, wt.%) alloy were studied under different hot-compressive conditions. In addition, the extrusion parameter optimization of this alloy was performed based on the hot-processing map. The results showed that the conventional Arrhenius-type strain-related constitutive model only worked well for the flow curves at high temperatures and low strain rates. In comparison, using the machine learning assisted model(support vector regression, SVR) could effectively improve the accuracy between the predicted and experimental values. The DRX kinetic model was established, and a typical necklace-shaped structure preferentially occurred at the original grain boundaries and the second phases. The DRX nucleation weakened the texture intensity, and the further growth caused the more scattered basal texture. The hot-processing maps at different strains were also measured and the optimal hot-processing range could be confirmed at the deformation temperatures of 600~723 K and the strain rates of 0.018~0.563 s^(-1). Based on the optimum hot-processing range, a suitable extrusion parameter was considered as 603 K and 0.1 mm/s and the as-extruded alloy in this parameter exhibited a good strength-ductility synergy(yield strength of ~ 232.1 MPa, ultimate strength of ~ 278.2 MPa and elongation-to-failure of ~ 20.1%). Finally, the strengthening-plasticizing mechanisms and the relationships between the DRXed grain size, yield strength and extrusion parameters were analyzed.

Achieving the synergistic of strength and ductility in Mg-15Gd-1Zn-0.4Zr alloy with hierarchical structure

Currently,the hierarchical structure is one of the most effective means to enhance the strength and plasticity of metal materials,since the strain localization can be effectively delayed by the coordination of the unique microstructure.In this study,a hierarchical structure of Mg-15Gd-1Zn-0.4Zr(GZ151K)alloys containing grain,twin,and precipitation structural units was prepared by ultrasonic surface rolling process(USRP)and recrystallization annealing(RU).The results showed that the stress gradient generated by USRP formed a twin gradient structure,which will activate the twin-assisted precipitation(TAP)effect and twin-induced recrystallization(TIR)effect during RU.Then,the twin gradient structure transformed into a twin-precipitation gradient structure,and finally into a hierarchical structure with grain-twinprecipitation as the increasement of recrystallization degree.Besides,the dual gradient structure with twin and precipitation structural units had the highest strength and microhardness owing to the precipitation strengthening.However,the hierarchical structure with grain,twin,and precipitation structural units exhibited the most excellent combination of strength and plasticity under grain refinement and precipitation strengthening.

Isothermal annealing of cold-rolled Al-Mn-Fe-Si alloy with different microchemistry states

Microstructural evolution of a cold-rolled Al-Mn-Fe-Si alloy during annealing was studied. Except the as-cast variant, two other different homogenizations were considered, one gave a high density of fine dispersiods providing a considerable Zener drag influencing the softening behavior while the other gave a lower density of coarser dispersoid structure providing a much smaller drag effect. The gradual microstructural evolutions during annealing for the three variants were captured by interrupting annealing at different time. Effects of microchemistry state on recrystallization kinetics, recrystallized grain structure and texture were characterized by EBSD. It is demonstrated that the actual softening kinetics, final microstructure and texture are a result of delicate balance between processing condition and microchemistry state. Strong concurrent precipitation takes place in the case with high concentration of Mn in solid solution, which suppresses nucleation and retards recrystallization and finally leads to grain structure of coarse elongated grains dominated by a P texture component together with a ND-rotated cube component. On the contrary, when solute content of Mn is low and pre-existing dispersoids are relatively coarser, faster recrystallization kinetics is exhibited together with an equiaxed grain structure with mainly cube texture.

Microstructural evolution of a superaustenitic stainless steel during a two-step deformation process

Single-and two-step hot compression experiments were carried out on 16Cr25Ni6Mo superaustenitic stainless steel in the temperature range from 950 to 1150°C and at a strain rate of 0.1 s^（-1）. In the two-step tests, the first pass was interrupted at a strain of 0.2; after an interpass time of 5, 20, 40, 60, or 80 s, the test was resumed. The progress of dynamic recrystallization at the interruption strain was less than 10%. The static softening in the interpass period increased with increasing deformation temperature and increasing interpass time. The static recrystallization was found to be responsible for fast static softening in the temperature range from 950 to 1050°C. However, the gentle static softening at 1100 and 1150°C was attributed to the combination of static and metadynamic recrystallizations. The correlation between calculated fractional softening and microstructural observations showed that approximately 30% of interpass softening could be attributed to the static recovery. The microstructural observations illustrated the formation of fine recrystallized grains at the grain boundaries at longer interpass time. The Avrami kinetics equation was used to establish a relationship between the fractional softening and the interpass period. The activation energy for static softening was determined as 276 kJ/mol.

Static recrystallization behavior of 25CrMo4 mirror plate steel during two-pass hot deformation

The static recrystallization behavior of 25CrMo4 mirror plate steel has been determined by hot compression testing on a Gleeble 1500 thermal mechanical simulation tester. Compression tests were performed using double hit schedules at temperatures of 950-- 1 150 ~C, strain rates of 0.01--0.5 s-1 , and recrystallization time of 1--100 s. Results show that the kinetics of static recrystallization and the microstructural evolution were greatly influenced by the deformation parameters （deformation temperature, strain rate and pre strain） and the initial austenite grain size. Based on the experimental results, the kinetics model of static recrystallization has been generated and the comparison between the experimental results and the predicted results has been carried out. It is shown that the predicted results were in good agreement with the experimental results.

Static Recrystallization Behavior of SA508-III Steel during Hot Deformation

The static recrystallization behavior of SA508-III steel was investigated by isothermal double-hit hot compression tests at the deformation temperature of 950-1 250 ℃,the strain rate of 0. 01-1 s^（-1）,and the inter-pass time of 1-300 s.The effects of deformation parameters,including forming temperature,strain rate,degree of deformation（ pre-strain） and initial austenite grain size,on the softening kinetics were analyzed. Experimental results show that static recrystallization kinetics is strongly dependent on deformation temperature and degree of deformation,while less affected by the strain rate and initial grain size. The kinetics and microstructural evolution equations of static recrystallization for SA508-III steel were developed to predict the softening behavior and the statically recrystallized grain size,respectively. Based on the comparison between the experimental and predicted results,it is found that the established equations can give a reasonable estimate of the static softening behavior for SA508-III steel.